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Fan Y, Wang S, Huang S, Tian X. Liquid-like Surface Chemistry Meets Structured Textures: A Synergistic Approach to Advanced Repellent Materials. ACS NANO 2025. [PMID: 40365790 DOI: 10.1021/acsnano.5c01630] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/15/2025]
Abstract
Liquid-repellent surfaces have advanced significantly over two decades. While super-liquid-repellent surfaces with micro/nano-textures dominate the field, liquid-like smooth surfaces (LLSS) grafted with highly flexible molecule chains offer a compelling alternative, enabling near-ideal dynamic droplet repellency with ultralow contact angle hysteresis (CAH). Prior LLSS studies have focused on optimizing molecular structures, grafting densities, and mechanical stability, enabling applications in anti-fouling, liquid harvesting, and drag reduction. However, innovation challenges and performance bottlenecks hinder practical scalability. This review highlights a transformative approach developed in recent years: integrating liquid-like surface chemistry with structured surfaces to overcome existing limitations. We outline the key requirements for achieving liquid-like surfaces, their structure-related features and unique interface properties including low CAH, reduced adhesion, enhanced slippage, and nucleation inhibition. By synergizing liquid-like chemistry and surface textures, we categorize pioneering works into application-driven areas such as microscopic residue suppression, enhanced droplet mobility, optimized membrane separation, sustainable fabrics and condensation heat transfer. This composite strategy not only deepens fundamental understanding of liquid-like wetting mechanisms but also broadens real-world applicability. We conclude with perspectives on future challenges and opportunities, positioning this promising material system as a frontier in functional interfacial materials.
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Affiliation(s)
- Yue Fan
- State Key Laboratory of Optoelectronic Materials and Technologies, School of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510006, China
- Key Laboratory for Polymeric Composite & Functional Materials of Ministry of Education, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-sen University, Guangzhou 510006, China
| | - Shuai Wang
- State Key Laboratory of Optoelectronic Materials and Technologies, School of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510006, China
- Key Laboratory for Polymeric Composite & Functional Materials of Ministry of Education, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-sen University, Guangzhou 510006, China
| | - Shilin Huang
- State Key Laboratory of Optoelectronic Materials and Technologies, School of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510006, China
- Key Laboratory for Polymeric Composite & Functional Materials of Ministry of Education, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-sen University, Guangzhou 510006, China
| | - Xuelin Tian
- State Key Laboratory of Optoelectronic Materials and Technologies, School of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510006, China
- Key Laboratory for Polymeric Composite & Functional Materials of Ministry of Education, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-sen University, Guangzhou 510006, China
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2
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Chen W, Meng J, Wang S. Bioinspired Materials for Controlling Mineral Adhesion: From Innovation Design to Diverse Applications. ACS NANO 2025; 19:7546-7582. [PMID: 39979232 DOI: 10.1021/acsnano.4c16946] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/22/2025]
Abstract
The advancement of controllable mineral adhesion materials has significantly impacted various sectors, including industrial production, energy utilization, biomedicine, construction engineering, food safety, and environmental management. Natural biological materials exhibit distinctive and controllable adhesion properties that inspire the design of artificial systems for controlling mineral adhesion. In recent decades, researchers have sought to create bioinspired materials that effectively regulate mineral adhesion, significantly accelerating the development of functional materials across various emerging fields. Herein, we review recent advances in bioinspired materials for controlling mineral adhesion, including bioinspired mineralized materials and bioinspired antiscaling materials. First, a systematic overview of biological materials that exhibit controllable mineral adhesion in nature is provided. Then, the mechanism of mineral adhesion and the latest adhesion characterization between minerals and material surfaces are introduced. Later, the latest advances in bioinspired materials designed for controlling mineral adhesion are presented, ranging from the molecular level to micro/nanostructures, including bioinspired mineralized materials and bioinspired antiscaling materials. Additionally, recent applications of these bioinspired materials in emerging fields are discussed, such as industrial production, energy utilization, biomedicine, construction engineering, and environmental management, highlighting their roles in promoting or inhibiting aspects. Finally, we summarize the ongoing challenges and offer a perspective on the future of this charming field.
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Affiliation(s)
- Wei Chen
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Jingxin Meng
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Shutao Wang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
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3
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Rasera F, Gresham IJ, Tinti A, Neto C, Giacomello A. Molecular Origin of Slippery Behavior in Tethered Liquid Layers. ACS NANO 2025; 19:8020-8029. [PMID: 39964795 DOI: 10.1021/acsnano.4c15843] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/20/2025]
Abstract
Slippery covalently attached liquid surfaces (SCALS) are a family of nanothin polymer layers with ultralow static droplet friction, characterized by a low contact angle hysteresis (CAH < 5°), which makes them ideally suited for self-cleaning, water harvesting, and antifouling applications. Recently, a Goldilocks zone of lowest CAH has been identified for polydimethylsiloxane (PDMS) SCALS of intermediate thickness (≈4 nm); yet, molecular-level insights are missing to reveal the underlying physical mechanism of this elusive, slippery optimum. In this work, the agreement between coarse-grained molecular dynamics simulations and atomic force microscopy data shows that nanoscale defects, as well as deformation for thicker layers, are key to explaining the existence of this "just right" regime. At low thickness values, insufficient substrate coverage gives rise to chemical patchiness; at large thickness values, two features appear: (1) a waviness due to a previously overlooked lateral microphase separation occurring in polydisperse brushes, and (2) layer deformation due to the contact line being larger than in thinner layers. The most pronounced slippery behavior occurs for smooth PDMS layers that do not exhibit nanoscale waviness. The converging insights from simulations, experiments, and a CAH theory provide design guidelines for tethered polymer layers with ultralow CAH.
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Affiliation(s)
- Fabio Rasera
- Dipartimento di Ingegneria Meccanica e Aerospaziale, Sapienza Università di Roma, 00184 Rome, Italy
| | - Isaac J Gresham
- School of Chemistry, The University of Sydney, Sydney, NSW 2006, Australia
- The University of Sydney Nano Institute, The University of Sydney, Sydney, NSW 2006, Australia
| | - Antonio Tinti
- Dipartimento di Ingegneria Meccanica e Aerospaziale, Sapienza Università di Roma, 00184 Rome, Italy
| | - Chiara Neto
- School of Chemistry, The University of Sydney, Sydney, NSW 2006, Australia
- The University of Sydney Nano Institute, The University of Sydney, Sydney, NSW 2006, Australia
| | - Alberto Giacomello
- Dipartimento di Ingegneria Meccanica e Aerospaziale, Sapienza Università di Roma, 00184 Rome, Italy
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Zhao L, Wang Y, Zhang X, Luo YQ, Liu L, Yao X, Jiang L, Ju J. Dynamic Brush Surface Inducing Mobile Crystallization for Sustainable Spray Cooling Using Saline. NANO LETTERS 2025; 25:2404-2410. [PMID: 39865758 DOI: 10.1021/acs.nanolett.4c05828] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/28/2025]
Abstract
Spray cooling, which dissipates heat through droplet evaporation, is an efficient cooling method. Using seawater instead of freshwater in spraying is appealing given the intensifying global water crisis. However, seawater-based cooling suffers from salt accumulation on hot surfaces. To address this, we present a liquid-like polymer brush coating for heating surfaces. This coating with a dynamic nature regulates salt crystallization during saline evaporation, forming columnar structures beneath the crystals that facilitate salt grain detachment under gravity. As a proof-of-concept, we developed polydimethylsiloxane brush grafted aluminum alloy (PBGAA), which showed a stable temperature drop from 67.9 to 55.4 °C over 2 h of continuous spraying, compared to a temperature rise from 67.9 to 75.9 °C on the control surface (AA). Correspondingly, PBGAA exhibited minimal weight gain (0.015 g) versus a significant increase (1.242 g) on AA. This brush-grafting strategy holds great promise for using seawater in industrial cooling applications.
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Affiliation(s)
- Liurui Zhao
- School of Nanoscience and Materials Engineering, Henan University, Zhengzhou, Henan 450046, China
- Key Lab for Special Functional Materials, Ministry of Education, Kaifeng, Henan 475001, China
| | - Yisha Wang
- School of Nanoscience and Materials Engineering, Henan University, Zhengzhou, Henan 450046, China
- Key Lab for Special Functional Materials, Ministry of Education, Kaifeng, Henan 475001, China
| | - Ximeng Zhang
- School of Nanoscience and Materials Engineering, Henan University, Zhengzhou, Henan 450046, China
- Key Lab for Special Functional Materials, Ministry of Education, Kaifeng, Henan 475001, China
| | - Yu-Qiong Luo
- School of Nanoscience and Materials Engineering, Henan University, Zhengzhou, Henan 450046, China
- Key Lab for Special Functional Materials, Ministry of Education, Kaifeng, Henan 475001, China
| | - Lan Liu
- School of Nanoscience and Materials Engineering, Henan University, Zhengzhou, Henan 450046, China
- Key Lab for Special Functional Materials, Ministry of Education, Kaifeng, Henan 475001, China
| | - Xi Yao
- School of Nanoscience and Materials Engineering, Henan University, Zhengzhou, Henan 450046, China
- Key Lab for Special Functional Materials, Ministry of Education, Kaifeng, Henan 475001, China
| | - Lei Jiang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, 100191, China
| | - Jie Ju
- School of Nanoscience and Materials Engineering, Henan University, Zhengzhou, Henan 450046, China
- Key Lab for Special Functional Materials, Ministry of Education, Kaifeng, Henan 475001, China
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5
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Wu F, Xu J, Liu Y, Sun H, Zhang L, Liu Y, Wang W, Chong F, Zou D, Wang S. Rapid Construction of Liquid-like Surfaces via Single-Cycle Polymer Brush Grafting for Enhanced Antifouling in Microfluidic Systems. MICROMACHINES 2024; 15:1241. [PMID: 39459115 PMCID: PMC11509447 DOI: 10.3390/mi15101241] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/03/2024] [Revised: 10/03/2024] [Accepted: 10/07/2024] [Indexed: 10/28/2024]
Abstract
Liquid-like surfaces have demonstrated immense potential in their ability to resist cell adhesion, a critical requirement for numerous applications across various domains. However, the conventional methodologies for preparing liquid-like surfaces often entail a complex multi-step polymer brush modification process, which is not only time-consuming but also presents significant challenges. In this work, we developed a single-cycle polymer brush modification strategy to build liquid-like surfaces by leveraging high-molecular-weight bis(3-aminopropyl)-terminated polydimethylsiloxane, which significantly simplifies the preparation process. The resultant liquid-like surface is endowed with exceptional slipperiness, effectively inhibiting bacterial colonization and diminishing the adherence of platelets. Moreover, it offers promising implications for reducing the dependency on anticoagulants in microfluidic systems constructed from PDMS, all while sustaining its antithrombotic attributes.
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Affiliation(s)
- Feng Wu
- School of Physics and New Energy, Xuzhou University of Technology, Xuzhou 221018, China; (L.Z.); (Y.L.); (W.W.); (F.C.)
| | - Jing Xu
- Medical Laboratory Department, The First People’s Hospital of Xuzhou, Xuzhou 221116, China;
| | - Yuanyuan Liu
- School of Material and Chemical Engineering, Xuzhou University of Technology, Xuzhou 221018, China; (Y.L.); (H.S.)
| | - Hua Sun
- School of Material and Chemical Engineering, Xuzhou University of Technology, Xuzhou 221018, China; (Y.L.); (H.S.)
| | - Lishang Zhang
- School of Physics and New Energy, Xuzhou University of Technology, Xuzhou 221018, China; (L.Z.); (Y.L.); (W.W.); (F.C.)
| | - Yixuan Liu
- School of Physics and New Energy, Xuzhou University of Technology, Xuzhou 221018, China; (L.Z.); (Y.L.); (W.W.); (F.C.)
| | - Weiwei Wang
- School of Physics and New Energy, Xuzhou University of Technology, Xuzhou 221018, China; (L.Z.); (Y.L.); (W.W.); (F.C.)
| | - Fali Chong
- School of Physics and New Energy, Xuzhou University of Technology, Xuzhou 221018, China; (L.Z.); (Y.L.); (W.W.); (F.C.)
| | - Dan Zou
- School of Health Management, Xihua University, Chengdu 610039, China;
| | - Shuli Wang
- Fujian Engineering Research Center for Solid-State Lighting, Department of Electronic Science, School of Electronic Science and Engineering, Xiamen University, Xiamen 361005, China
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6
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Huang TE, Lu Y, Wei Z, Li D, Li QY, Wang Z, Takahashi K, Orejon D, Zhang P. Ultrahigh Subcooling Dropwise Condensation Heat Transfer on Slippery Liquid-like Monolayer Grafted Surfaces. ACS APPLIED MATERIALS & INTERFACES 2024; 16:53285-53298. [PMID: 39295174 DOI: 10.1021/acsami.4c12220] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/21/2024]
Abstract
Rapid and continuous droplet shedding is crucial for many applications, including thermal management, water harvesting, and microfluidics, among others. Superhydrophobic surfaces, though effective, suffer from droplet pinning at high subcooling temperature (Tsub). Conversely, slippery liquid-like surfaces covalently bonded with flexible hydrophobic molecules show high stability and low droplet adhesion attributed to their dense and ultrasmooth water repellent polymer chains, enhancing dropwise condensation and rapid shedding. In this work, linear poly(dimethylsiloxane) chains of various viscosities are covalently bonded onto silicon substrates to form thin and smooth monolayer coated surfaces. The formation of the monolayer is characterized by cryogenic transmission electron microscopy. On these surfaces a very low contact angle hysteresis is reported within wide surface temperature ranges as well as continuous dropwise condensation at ultrahigh Tsub of 60 K. In particular, one of the highest condensation heat fluxes of 1392.60 kW·m-2 and a heat transfer coefficient of 23.21 kW·m-2·K-1 at ultrahigh Tsub of 60 K is reported. The experimental heat transfer performance is further compared to the theoretical heat transfer via the individual droplets with the droplet distribution elucidated via both macroscopic observations as well as environmental scanning electron microscopy. Finally, only a mild decrease in the heat transfer coefficient of 20.3% after 100 h of condensation test at Tsub of 60 K is reported. Slippery liquid-like surfaces promote droplet shedding and sustain dropwise condensation at high Tsub without flooding empowered by the lower frictional forces, addressing challenges in heat transfer performance and durability.
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Affiliation(s)
- Ting-En Huang
- Institute of Refrigeration and Cryogenics, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240, China
| | - Yisheng Lu
- Institute of Refrigeration and Cryogenics, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240, China
| | - Zhaozhuo Wei
- Institute of Refrigeration and Cryogenics, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240, China
| | - Dawei Li
- Department of Aeronautics and Astronautics, Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
| | - Qin-Yi Li
- Department of Aeronautics and Astronautics, Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
- International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
| | - Zhenying Wang
- Department of Aeronautics and Astronautics, Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
- International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
| | - Koji Takahashi
- Department of Aeronautics and Astronautics, Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
- International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
| | - Daniel Orejon
- International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, 744 Motooka, Fukuoka 819-0395, Japan
- Institute for Multiscale Thermofluids, School of Engineering, The University of Edinburgh, Edinburgh EH9 3FD Scotland, United Kingdom
| | - Peng Zhang
- Institute of Refrigeration and Cryogenics, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240, China
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7
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Frink LJD, van Swol F, Malanoski AP, Petsev DN. Film swelling and contaminant adsorption at polymer coated surfaces: Insights from density functional theory. J Chem Phys 2024; 161:114710. [PMID: 39301856 DOI: 10.1063/5.0225085] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/22/2024] [Accepted: 09/04/2024] [Indexed: 09/22/2024] Open
Abstract
Designing coatings and films that can protect surfaces is important in a wide variety of applications from corrosion prevention to anti-fouling. These systems are challenging from a modeling perspective because they are invariably multicomponent, which quickly leads to an expansive design space. At a minimum, the system has a substrate, a film (often composed of a polymeric material), a ubiquitous carrier solvent, which may be either a vapor or liquid phase, and one or more contaminants. Each component has an impact on the effectiveness of coating. This paper focuses on films that are used as a barrier to surface contamination, but the results also extend to surface coatings that are designed to extract a low density species from the fluid phase as in liquid chromatography. A coarse-grained model is developed using Yukawa potentials that encompasses both repulsive and attractive interactions among the species. Classical density functional theory calculations are presented to show how contaminant adsorption is controlled by the molecular forces in the system. Two specific vectors through the parameter space are considered to address likely experimental manipulations that change either the solvent or the polymer in a system. We find that all the adsorption results can be unified by considering an appropriate combination of molecular parameters. As a result, these calculations provide a link between molecular interactions and film performance and may serve to guide the rational design of films.
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Affiliation(s)
- Laura J Douglas Frink
- Department of Chemical and Biological Engineering and Center for Microengineered Materials, University of New Mexico, Albuquerque, New Mexico 87131, USA
| | - Frank van Swol
- Department of Chemical and Biological Engineering and Center for Microengineered Materials, University of New Mexico, Albuquerque, New Mexico 87131, USA
| | - Anthony P Malanoski
- United States Naval Research Laboratory, Center for Biomolecular Science and Engineering, Washington, D.C. 20375, USA
| | - Dimiter N Petsev
- Department of Chemical and Biological Engineering and Center for Microengineered Materials, University of New Mexico, Albuquerque, New Mexico 87131, USA
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Cheng X, Zhao R, Wang S, Meng J. Liquid-Like Surfaces with Enhanced De-Wettability and Durability: From Structural Designs to Potential Applications. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2407315. [PMID: 39058238 DOI: 10.1002/adma.202407315] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/22/2024] [Revised: 07/16/2024] [Indexed: 07/28/2024]
Abstract
Liquid-like surfaces (LLSs) with dynamic repellency toward various pollutants (e.g., bacteria, oil, and ice), have shown enormous potential in the fields of biology, environment, and energy. However, most of the reported LLSs cannot meet the demands for practical applications, particularly in terms of de-wettability and durability. To solve these problems, considerable progress has been made in enhancing the de-wettability and durability of LLSs in complex environments. Therefore, this review mainly focuses on the recent progress in LLSs, encompassing designed structures and repellent capabilities, as well as their diverse applications, offering greater insights for the targeted design of desired LLSs. First, a detailed overview of the development of LLSs from the perspective of their molecular structural evolution is provided. Then highlight recent approaches for enhancing the dynamic de-wettability and durability of LLSs by optimizing their structural designs, including linear, looped, crosslinked, and hybrid structures. Later, the diverse applications and unique advantages of recently developed LLSs, including repellency (e.g., liquid anti-adhesion/transportation/condensation, anti-icing/scaling/waxing, and biofouling repellency) are summarized. Finally, Perspectives on potential innovative advancements and the promotion of technology selection to advance this exciting field are offered.
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Affiliation(s)
- Xiaopeng Cheng
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- Binzhou Institute of Technology, Weiqiao-UCAS Science and Technology Park, Binzhou, Shandong Province, 256606, P. R. China
| | - Ran Zhao
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Shutao Wang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Jingxin Meng
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- Binzhou Institute of Technology, Weiqiao-UCAS Science and Technology Park, Binzhou, Shandong Province, 256606, P. R. China
- University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
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9
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Sun J, Li L, Zhang R, Jing H, Hao R, Li Z, Xiao Q, Zhang L. Comparative Molecular Dynamics Simulation of Wetting on Liquid-like Surfaces. J Phys Chem B 2024; 128:7871-7881. [PMID: 39083569 DOI: 10.1021/acs.jpcb.4c02513] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 08/02/2024]
Abstract
We utilize molecular dynamics simulations to comparably investigate the wetting and motion behavior of droplets on liquid-like surfaces (LLS) with varying grafting conditions. Polydimethylsiloxane (PDMS) and perfluoropolyether (PFPE) have been considered to be flexible molecules versus rigid molecules of trichloro(octadecyl) silane (OTS) and trichloro(1H,1H,2H,2H-perfluorooctyl) silane (PFOS), respectively. Our findings reveal that droplets on surfaces tethered with either PDMS or PFPE brushes can generate indentations and wetting ridges, providing microscopic evidence of their liquid-like nature. The grafting density of mobile chains exerts a dominant influence on the wetting properties compared to the molecular weight. A parameter map is created to pinpoint the precise range of grafting densities essential for the optimal construction of LLS at predetermined molecular weights. Furthermore, the investigation of droplet motion dynamics on LLS demonstrates that droplets consistently exhibit a rolling state, regardless of the intensity of the applied lateral force. The movement pattern of the droplet shifts only under conditions where the grafting density is significantly reduced and the substrate exhibits hydrophilic tendencies. These findings and the developed model are anticipated to offer valuable guidelines for optimal designs of LLS.
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Affiliation(s)
- Jining Sun
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
- State Key Laboratory of High-Performance Precision Manufacturing, Dalian University of Technology, Dalian 116024, China
| | - Lizhong Li
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Ranlong Zhang
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Hao Jing
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Ruonan Hao
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zhiyuan Li
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Qianhao Xiao
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Lei Zhang
- School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
- State Key Laboratory of High-Performance Precision Manufacturing, Dalian University of Technology, Dalian 116024, China
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10
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Yagasaki T, Matubayasi N. High Antifouling Performance of Weakly Hydrophilic Polymer Brushes: A Molecular Dynamics Study. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:15046-15058. [PMID: 39004900 DOI: 10.1021/acs.langmuir.4c01365] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 07/16/2024]
Abstract
The antifouling performance of polymer brushes usually improves with increasing hydrophilicity of the grafted polymer. However, in some cases, less hydrophilic polymers show comparable or better antifouling performance than do more hydrophilic polymers. We investigate the mechanism of this anomalous behavior using molecular dynamics (MD) simulations of coarse-grained (CG) models of weakly and strongly hydrophilic polymers. The antifouling performance is evaluated from the potential of mean force of a model protein. The strongly hydrophilic polymer exhibits a better antifouling performance than the weakly hydrophilic polymer when the substrate of the polymer brush is repulsive. However, when the substrate is sufficiently attractive, the weakly hydrophilic polymer brush becomes more effective than the strongly hydrophilic brush in a certain range of grafting density. This is because the weakly hydrophilic polymer chains form a tightly packed layer that prevents the adsorbate molecule from contacting the substrate. We also perform all-atom (AA) MD simulations for several standard polymers to examine the correspondence with the CG polymer models. The weakly hydrophilic CG polymer is found to be similar to poly[N-(2-hydroxypropyl)methacrylamide] and poly(2-hydroxyethyl methacrylate), both of which have a hydroxyl group in a monomer unit. The strongly hydrophilic CG polymer resembles zwitterionic poly(carboxybetaine methacrylate). A discussion referring to the adsorption free energies of proteins on surfaces calculated in previous AA MD studies suggests that the higher antifouling performance of less hydrophilic polymer brushes can be realized for various combinations of protein and surface.
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Affiliation(s)
- Takuma Yagasaki
- Division of Chemical Engineering, Graduate School of Engineering Science, Osaka University, Toyonaka 560-8531, Japan
| | - Nobuyuki Matubayasi
- Division of Chemical Engineering, Graduate School of Engineering Science, Osaka University, Toyonaka 560-8531, Japan
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11
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Xue F, Kou M, Zhou H, Meng W, Tian Y, Jiang J. Large-Area Preparation of a Robust Superamphiphobic Coating for Chemical Mechanical Polishing Application. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:7502-7511. [PMID: 38556755 DOI: 10.1021/acs.langmuir.4c00014] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 04/02/2024]
Abstract
In the chemical-mechanical polishing (CMP) process, the abrasive particles in the polishing slurry tend to agglomerate easily and crystallize on the equipment surfaces during recycling, which can lead to poor wafer processing quality and additional tedious cleaning work. To overcome this issue, a simple and cost-effective self-cleaning surface preparation method has been developed. In this study, elastic and stretchable hydroxyl polydimethylsiloxane (PDMS-OH) was selected as the functional material, it was chelated with pentaerythritol tetra(3-mercapto propionate), and then 2-(perfluorooctyl)ethyl methacrylate was further grafted in situ to the polymer chains via a photoinduced thiol-ene click reaction. Hydrophobically modified micronanoscale silica particles were used to construct robust hierarchical micronanostructures while imparting stable mechanical wear resistance to the coating. The resulting superamphiphobic film exhibits the "lotus effect" and exceptional self-cleaning ability, repelling liquids such as water, hexadecane, and polishing slurry. Furthermore, the coating demonstrated outstanding chemical resistance and antifouling ability. Thus, it provides a feasible solution for preventing abrasive crystallization at critical locations where the polishing slurry flows in the CMP equipment. This work contributes to the enhanced application of superrepellent coatings in the CMP stage of semiconductor material processing.
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Affiliation(s)
- Fang Xue
- LongTour Laboratory, Beijing TSD Semiconductor Co., Ltd., Beijing 101300, People's Republic of China
| | - Minghu Kou
- LongTour Laboratory, Beijing TSD Semiconductor Co., Ltd., Beijing 101300, People's Republic of China
| | - Huiyan Zhou
- LongTour Laboratory, Beijing TSD Semiconductor Co., Ltd., Beijing 101300, People's Republic of China
| | - Weitao Meng
- LongTour Laboratory, Beijing TSD Semiconductor Co., Ltd., Beijing 101300, People's Republic of China
| | - Yu Tian
- State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, People's Republic of China
| | - Jile Jiang
- LongTour Laboratory, Beijing TSD Semiconductor Co., Ltd., Beijing 101300, People's Republic of China
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12
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Schmid J, Armstrong T, Dickhardt FJ, Iqbal SKR, Schutzius TM. Imparting scalephobicity with rational microtexturing of soft materials. SCIENCE ADVANCES 2023; 9:eadj0324. [PMID: 38117897 PMCID: PMC10732533 DOI: 10.1126/sciadv.adj0324] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/06/2023] [Accepted: 11/20/2023] [Indexed: 12/22/2023]
Abstract
Crystallization fouling, a process where scale forms on surfaces, is widespread in nature and technology, negatively affecting energy and water industries. Despite the effort, rationally designed surfaces that are intrinsically resistant to it remain elusive, due in part to a lack of understanding of how microfoulants deposit and adhere in dynamic aqueous environments. Here, we show that rational tuning of coating compliance and wettability works synergistically with microtexture to enhance microfoulant repellency, characterized by low adhesion and high removal efficiency of numerous individual microparticles and tenacious crystallites in a flowing water environment. We study the microfoulant interfacial dynamics in situ using a micro-scanning fluid dynamic gauge system, elucidate the removal mechanisms, and rationalize the behavior with a shear adhesive moment model. We then demonstrate a rationally developed coating that can remove 98% of deposits under shear flow conditions, 66% better than rigid substrates.
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Affiliation(s)
- Julian Schmid
- Laboratory for Multiphase Thermofluidics and Surface Nanoengineering, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, Switzerland
| | - Tobias Armstrong
- Laboratory for Multiphase Thermofluidics and Surface Nanoengineering, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, Switzerland
| | - Fabian J. Dickhardt
- Laboratory for Multiphase Thermofluidics and Surface Nanoengineering, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, Switzerland
| | - SK Rameez Iqbal
- Laboratory for Multiphase Thermofluidics and Surface Nanoengineering, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, Switzerland
| | - Thomas M. Schutzius
- Laboratory for Multiphase Thermofluidics and Surface Nanoengineering, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, Switzerland
- Department of Mechanical Engineering, University of California, Berkeley, CA 94720, USA
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13
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Gresham IJ, Lilley SG, Nelson ARJ, Koynov K, Neto C. Nanostructure Explains the Behavior of Slippery Covalently Attached Liquid Surfaces. Angew Chem Int Ed Engl 2023; 62:e202308008. [PMID: 37550243 DOI: 10.1002/anie.202308008] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/07/2023] [Revised: 08/05/2023] [Accepted: 08/07/2023] [Indexed: 08/09/2023]
Abstract
Slippery covalently-attached liquid surfaces (SCALS) with low contact angle hysteresis (CAH, <5°) and nanoscale thickness display impressive anti-adhesive properties, similar to lubricant-infused surfaces. Their efficacy is generally attributed to the liquid-like mobility of the constituent tethered chains. However, the precise physico-chemical properties that facilitate this mobility are unknown, hindering rational design. This work quantifies the chain length, grafting density, and microviscosity of a range of polydimethylsiloxane (PDMS) SCALS, elucidating the nanostructure responsible for their properties. Three prominent methods are used to produce SCALS, with characterization carried out via single-molecule force measurements, neutron reflectometry, and fluorescence correlation spectroscopy. CO2 snow-jet cleaning was also shown to reduce the CAH of SCALS via a modification of their grafting density. SCALS behavior can be predicted by reduced grafting density, Σ, with the lowest water CAH achieved at Σ≈2. This study provides the first direct examination of SCALS grafting density, chain length, and microviscosity and supports the hypothesis that SCALS properties stem from a balance of layer uniformity and mobility.
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Affiliation(s)
- Isaac J Gresham
- School of Chemistry and the University of Sydney Nano Institute, The University of Sydney, Sydney, NSW, Australia
| | - Seamus G Lilley
- School of Chemistry and the University of Sydney Nano Institute, The University of Sydney, Sydney, NSW, Australia
| | - Andrew R J Nelson
- Australian Center for Neutron Scattering, ANSTO, Sydney, NSW, Australia
| | - Kaloian Koynov
- Max Planck Institute for Polymer Research, Mainz, Germany
| | - Chiara Neto
- School of Chemistry and the University of Sydney Nano Institute, The University of Sydney, Sydney, NSW, Australia
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14
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Gresham IJ, Neto C. Advances and challenges in slippery covalently-attached liquid surfaces. Adv Colloid Interface Sci 2023; 315:102906. [PMID: 37099851 DOI: 10.1016/j.cis.2023.102906] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/21/2022] [Revised: 04/13/2023] [Accepted: 04/13/2023] [Indexed: 04/28/2023]
Abstract
Over the past decade, a new class of slippery, anti-adhesive surfaces known as slippery covalently-attached liquid surfaces (SCALS) has emerged, characterized by low values of contact angle hysteresis (CAH, less than 5°) with water and most solvents. Despite their nanoscale thickness (1 to 5 nm), SCALS exhibit behavior similar to lubricant-infused surfaces, including high droplet mobility and the ability to prevent icing, scaling, and fouling. To date, SCALS have primarily been obtained using grafted polydimethylsiloxane (PDMS), though there are also examples of polyethylene oxide (PEO), perfluorinated polyether (PFPE), and short-chain alkane SCALS. Importantly, the precise physico-chemical characteristics that enable ultra-low CAH are unknown, making rational design of these systems impossible. In this review, we conduct a quantitative and comparative analysis of reported values of CAH, molecular weight, grafting density, and layer thickness for a range of SCALS. We find that CAH does not scale monotonically with any reported parameter; instead, the CAH minimum is found at intermediate values. For PDMS, optimal behavior is observed at advancing contact angle of 106°, molecular weight between 2 and 10 kg mol-1, and grafting density of around 0.5 nm-2. CAH on SCALS is lowest for layers created from end-grafted chains and increases with the number of binding sites, and can generally be improved by increasing the chemical homogeneity of the surface through the capping of residual silanols. We review the existing literature on SCALS, including both synthetic and functional aspects of current preparative methods. The properties of reported SCALS are quantitatively analyzed, revealing trends in the existing data and highlighting areas for future experimental study.
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Affiliation(s)
- Isaac J Gresham
- School of Chemistry and the University of Sydney Nano Institute, The University of Sydney, NSW Australia, Sydney 2006, NSW, Australia.
| | - Chiara Neto
- School of Chemistry and the University of Sydney Nano Institute, The University of Sydney, NSW Australia, Sydney 2006, NSW, Australia.
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15
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Abstract
Liquid-repellent surfaces, especially smooth solid surfaces with covalently grafted flexible polymer brushes or alkyl monolayers, are the focus of an expanding research area. Surface-tethered flexible species are highly mobile at room temperature, giving solid surfaces a unique liquid-like quality and unprecedented dynamical repellency towards various liquids regardless of their surface tension. Omniphobic liquid-like surfaces (LLSs) are a promising alternative to air-mediated superhydrophobic or superoleophobic surfaces and lubricant-mediated slippery surfaces, avoiding fabrication complexity and air/lubricant loss issues. More importantly, the liquid-like molecular layer controls many important interface properties, such as slip, friction and adhesion, which may enable novel functions and applications that are inaccessible with conventional solid coatings. In this Review, we introduce LLSs and their inherent dynamic omniphobic mechanisms. Particular emphasis is given to the fundamental principles of surface design and the consequences of the liquid-like nature for task-specific applications. We also provide an overview of the key challenges and opportunities for omniphobic LLSs.
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Affiliation(s)
- Liwei Chen
- School of Materials Science and Engineering, Key Laboratory for Polymer Composite & Functional Materials of Ministry of Education, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-sen University, Guangzhou, P. R. China
- State Key Laboratory of Optoelectronic Materials and Technologies, Sun Yat-sen University, Guangzhou, P. R. China
| | - Shilin Huang
- School of Materials Science and Engineering, Key Laboratory for Polymer Composite & Functional Materials of Ministry of Education, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-sen University, Guangzhou, P. R. China
- State Key Laboratory of Optoelectronic Materials and Technologies, Sun Yat-sen University, Guangzhou, P. R. China
| | - Robin H A Ras
- Department of Applied Physics, Aalto University School of Science, Espoo, Finland.
- Center of Excellence in Life-Inspired Hybrid Materials (LIBER), Aalto University, Espoo, Finland.
| | - Xuelin Tian
- School of Materials Science and Engineering, Key Laboratory for Polymer Composite & Functional Materials of Ministry of Education, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-sen University, Guangzhou, P. R. China.
- State Key Laboratory of Optoelectronic Materials and Technologies, Sun Yat-sen University, Guangzhou, P. R. China.
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16
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Jiao S, Ma D, Cheng Z, Meng J. Super-Slippery Poly(Dimethylsiloxane) Brush Surfaces: From Fabrication to Practical Application. Chempluschem 2023; 88:e202200379. [PMID: 36650726 DOI: 10.1002/cplu.202200379] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/30/2022] [Revised: 12/24/2022] [Indexed: 12/29/2022]
Abstract
Superwetting surfaces with special slippery performances have been the focus of practical applications and basic research for decades. Compared to superhydrophobic/superoleophobic and slippery liquid-infused porous surfaces (SLIPS), liquid-like covalently attached poly(dimethylsiloxane) (PDMS) brush surfaces have no trouble in constructing the micro/nanostructure and the loss of infused lubricant, meanwhile, it can also provide lots of new advantages, such as smooth, transparent, pressure- and temperature-resistant, and low contact angle hysteresis (CAH) to diverse liquids. This paper focuses on the relationship between the wetting performance and practical functional application of PDMS brush surfaces. Recent progress of the preparation of PDMS brush surfaces and their super-slippery performances, with a special focus on diverse functional applications were summarized. Finally, perspectives on future research directions are also discussed.
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Affiliation(s)
- Shouzheng Jiao
- State Key Laboratory of Urban Water Resource and Environment, School of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin, 150001, P. R. China
| | - Deping Ma
- State Key Laboratory of Urban Water Resource and Environment, School of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin, 150001, P. R. China
| | - Zhongjun Cheng
- State Key Laboratory of Urban Water Resource and Environment, School of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin, 150001, P. R. China
| | - Junhui Meng
- School of Aerospace Engineering, Beijing Institute of Technology, Beijing, 100081, P. R. China
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17
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Zang R, Wang Y, Meng J, Chen W, Wang B, Xu X, He X, Yang H, Li K, Wang S. Sustainable scale resistance on a bioinspired synergistic microspine coating with a collectible liquid barrier. MATERIALS HORIZONS 2022; 9:2872-2880. [PMID: 36093614 DOI: 10.1039/d2mh00933a] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Scale deposition, especially in the petroleum industry, has always been a serious issue because of its potential safety hazards and huge economic cost. However, conventional scale-resistant strategies based on mechanical descaling and chemical detergents can't feed the urgent demand for energy saving and environmental protection. Herein, we report a bioinspired long-term oil collectible mask (BLOCK)-a microspine coating with the synergistic effect of anti-adhesion and oil collection, displaying sustainable scale resistance towards oilfield-produced water. Inspired by pitcher plants, the oil layer as a liquid barrier inhibits scale deposition by changing the underwater scaling micro-environment from liquid/solid/solid to a liquid/solid/liquid triphase system. Oil droplets are collected by cacti-inspired microspines to enhance oil layer stability. Compared with stainless steel, the BLOCK coating shows ca. 98% reduction even after 35 days in artificial produced water. This strategy could be utilized to design integrated functional materials for conquering complex environments such as oil recovery and transportation.
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Affiliation(s)
- Ruhua Zang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Yixuan Wang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Jingxin Meng
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
- Binzhou Institute of Technology, Binzhou 256600, P. R. China
| | - Wei Chen
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Bing Wang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Xuetao Xu
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Xiao He
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Hui Yang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
| | - Kan Li
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Shutao Wang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China.
- School of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
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18
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Hu L, Shi L, Shen F, Tong Q, Lv X, Li Y, Liu Z, Ao L, Zhang X, Jiang G, Hou L. Electrocatalytic hydrodechlorination system with antiscaling and anti-chlorine poisoning features for salt-laden wastewater treatment. WATER RESEARCH 2022; 225:119210. [PMID: 36215844 DOI: 10.1016/j.watres.2022.119210] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/10/2022] [Revised: 09/23/2022] [Accepted: 10/04/2022] [Indexed: 06/16/2023]
Abstract
The high salinity and coexistence of scaling ions (Ca2+, Mg2+, HCO3-) in wastewater challenge the efficacy and durability of palladium (Pd)-mediated electrocatalytic hydrodechlorination (EHDC) reaction for chlorinated organic pollutant detoxification, due to the accompanying Cl- poisoning at Pd sites and scaling on electrode. In a concentrated NaCl solution (5.8 g L - 1) with Ca2+ (80.0 mg L - 1), Mg2+ (30.0 mg L - 1) and HCO3- (180.0 mg L - 1), the EHDC efficiency of Pd towards 2,4-dichlorophenol decreases significantly from 67.8% to 33.1% in 72.0 h of reaction, and the electrode is covered with layers of fluffy aragonite precipitate. Herein we demonstrate the inclusion of a commercial antiscalant 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTC) can prevent both scale formation and Cl- poisoning, leading to an efficient and steady EHDC process. A mechanistic study reveals that the unique dual function of PBTC primarily originates from the bearing phosphonate and carboxyl groups. With the large affinity of these groups (especially the phosphonate group) for scaling cations and Pd, the PBTC can chelate and stabilize the scaling cations in water and replace Cl- at Pd surface. It can also release protons, and trigger the formation of more electron-deficient Pdδ+ species via PBTC-Pd binding, leading to an enhanced EHDC. This work provides effective solutions to the scaling/poisoning issues that commonly encountered in real wastewater and paves a solid road for EHDC application in pollution abatement.
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Affiliation(s)
- Lin Hu
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Li Shi
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Fei Shen
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Qiuwen Tong
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Xiaoshu Lv
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Yiming Li
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Zixun Liu
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Liang Ao
- Chongqing Academy of Eco-Environmental Science, Chongqing 400700, China; Chongqing Institute of Geology and Mineral Resources, Chongqing 400700, China
| | - Xianming Zhang
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China
| | - Guangming Jiang
- Engineering Research Center for Waste Oil Recovery Technology and Equipment, Ministry of Education, Chongqing Technology and Business University, Chongqing 400067, China; High Tech Inst Beijing, Beijing 100000, China; Chongqing Academy of Eco-Environmental Science, Chongqing 400700, China; Chongqing Institute of Geology and Mineral Resources, Chongqing 400700, China.
| | - Li'an Hou
- High Tech Inst Beijing, Beijing 100000, China.
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19
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Cao Z, Hu Y, Zhao H, Cao B, Zhang P. Sulfate mineral scaling: From fundamental mechanisms to control strategies. WATER RESEARCH 2022; 222:118945. [PMID: 35963137 DOI: 10.1016/j.watres.2022.118945] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/21/2022] [Revised: 08/02/2022] [Accepted: 08/03/2022] [Indexed: 06/15/2023]
Abstract
Sulfate scaling, as insoluble inorganic sulfate deposits, can cause serious operational problems in various industries, such as blockage of membrane pores and subsurface media and impairment of equipment functionality. There is limited article to bridge sulfate formation mechanisms with field scaling control practice. This article reviews the molecular-level interfacial reactions and thermodynamic basis controlling homogeneous and heterogeneous sulfate mineral nucleation and growth through classical and non-classical pathways. Common sulfate scaling control strategies were also reviewed, including pretreatment, chemical inhibition and surface modification. Furthermore, efforts were made to link the fundamental theories with industrial scale control practices. Effects of common inhibitors on different steps of sulfate formation pathways (i.e., ion pair and cluster formation, nucleation, and growth) were thoroughly discussed. Surface modifications to industrial facilities and membrane units were clarified as controlling either the deposition of homogeneous precipitates or the heterogeneous nucleation. Future research directions in terms of optimizing sulfate chemical inhibitor design and improving surface modifications are also discussed. This article aims to keep the readers abreast of the latest development in mechanistic understanding and control strategies of sulfate scale formation and to bridge knowledge developed in interfacial chemistry with engineering practice.
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Affiliation(s)
- Zhiqian Cao
- The Key Laboratory of Water and Sediment Sciences, Ministry of Education, State Environmental Protection Key Laboratory of All Material Fluxes in River Ecosystems, College of Environmental Sciences and Engineering, Peking University, Beijing 100871, China; Department of Civil and Environmental Engineering, Faculty of Science and Technology, University of Macau, Taipa, Macau SAR
| | - Yandi Hu
- The Key Laboratory of Water and Sediment Sciences, Ministry of Education, State Environmental Protection Key Laboratory of All Material Fluxes in River Ecosystems, College of Environmental Sciences and Engineering, Peking University, Beijing 100871, China.
| | - Huazhang Zhao
- The Key Laboratory of Water and Sediment Sciences, Ministry of Education, State Environmental Protection Key Laboratory of All Material Fluxes in River Ecosystems, College of Environmental Sciences and Engineering, Peking University, Beijing 100871, China
| | - Bo Cao
- KIT Professionals, Inc., Houston, TX, USA
| | - Ping Zhang
- Department of Civil and Environmental Engineering, Faculty of Science and Technology, University of Macau, Taipa, Macau SAR.
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20
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Liu YJ, Lu YN, Liang DQ, Hu YS, Huang YX. Multi-Layered Branched Surface Fluorination on PVDF Membrane for Anti-Scaling Membrane Distillation. MEMBRANES 2022; 12:membranes12080743. [PMID: 36005658 PMCID: PMC9416731 DOI: 10.3390/membranes12080743] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/01/2022] [Revised: 07/22/2022] [Accepted: 07/25/2022] [Indexed: 02/04/2023]
Abstract
Membrane distillation (MD) has emerged as a promising technology for hypersaline wastewater treatment. However, membrane scaling is still a critical issue for common hydrophobic MD membranes. Herein, we report a multi-layered surface modification strategy on the commercial polyvinylidene fluoride (PVDF) membrane via plasma treatment and surface fluorination cycles. The repeated plasma treatment process generates more reaction sites for the fluorination reaction, leading to higher fluorination density and more branched structures. MD tests with CaSO4 as the scaling agent show that the modification strategy mentioned above improves the membrane scaling resistance. Notably, the PVDF membrane treated with three cycles of plasma and fluorination treatments exhibits the best anti-scaling performance while maintaining almost the same membrane flux as the unmodified PVDF membrane. This study suggests that a highly branched surface molecular structure with low surface energy benefits the MD process in both membrane flux and scaling resistance. Besides, our research demonstrates a universal and facile approach for membrane treatment to improve membrane scaling resistance.
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Affiliation(s)
- Yu-Jing Liu
- School of Environmental Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China; (Y.-J.L.); (Y.-N.L.); (D.-Q.L.); (Y.-S.H.)
| | - Yan-Nan Lu
- School of Environmental Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China; (Y.-J.L.); (Y.-N.L.); (D.-Q.L.); (Y.-S.H.)
| | - Dong-Qing Liang
- School of Environmental Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China; (Y.-J.L.); (Y.-N.L.); (D.-Q.L.); (Y.-S.H.)
- Guangdong Provincial Key Laboratory of Environmental Pollution Control and Remediation Technology, Sun Yat-sen University, Guangzhou 510275, China
| | - Yin-Shuang Hu
- School of Environmental Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China; (Y.-J.L.); (Y.-N.L.); (D.-Q.L.); (Y.-S.H.)
- Guangdong Provincial Key Laboratory of Environmental Pollution Control and Remediation Technology, Sun Yat-sen University, Guangzhou 510275, China
| | - Yu-Xi Huang
- School of Environmental Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China; (Y.-J.L.); (Y.-N.L.); (D.-Q.L.); (Y.-S.H.)
- Guangdong Provincial Key Laboratory of Environmental Pollution Control and Remediation Technology, Sun Yat-sen University, Guangzhou 510275, China
- Correspondence:
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21
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Wang J, Wu B, Dhyani A, Repetto T, Gayle AJ, Cho TH, Dasgupta NP, Tuteja A. Durable Liquid- and Solid-Repellent Elastomeric Coatings Infused with Partially Crosslinked Lubricants. ACS APPLIED MATERIALS & INTERFACES 2022; 14:22466-22475. [PMID: 35533373 DOI: 10.1021/acsami.2c03408] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Surfaces that are resistant to both liquid fouling and solid fouling are critical for many industrial and biomedical applications. However, surfaces developed to address these challenges thus far have been generally susceptible to mechanical damage. Herein, we report the design and fabrication of robust solid- and liquid-repellent elastomeric coatings that incorporate partially crosslinked lubricating chains within a durable polymer matrix. In particular, we fabricated partially crosslinked omniphobic polyurethane (omni-PU) coatings that can repel a broad range of liquid and solid foulants. The fabricated coatings are an order of magnitude more resistant to cyclic abrasion than current state-of-the-art slippery surfaces. Further through the integration of classic wetting and tribology models, we introduce a new material design parameter (KAR) for abrasion-resistant polymeric coatings. This combination of mechanical durability and broad antifouling properties enables the implication of such coatings to a wide variety of industrial and medical settings, including biocompatible implants, underwater vehicles, and antifouling robotics.
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Affiliation(s)
- Jing Wang
- Department of Mechanical Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Bingyu Wu
- Department of Materials Science and Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
- BioInterface Institute, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Abhishek Dhyani
- BioInterface Institute, University of Michigan, Ann Arbor, Michigan 48109, United States
- Macromolecular Science and Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Taylor Repetto
- Department of Materials Science and Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
- BioInterface Institute, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Andrew J Gayle
- Department of Mechanical Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Tae H Cho
- Department of Mechanical Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Neil P Dasgupta
- Department of Mechanical Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
- Department of Materials Science and Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Anish Tuteja
- Department of Materials Science and Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
- Department of Chemical Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
- BioInterface Institute, University of Michigan, Ann Arbor, Michigan 48109, United States
- Macromolecular Science and Engineering, University of Michigan, Ann Arbor, Michigan 48109, United States
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