SO2- and H2O-Tolerant Catalytic Reduction of NOx at a Low Temperature via Engineering Polymeric VOx Species by CeO2

Modulating the Activity and SO2 Resistance of α-Fe2O3 Catalysts for NH3-SCR of NOx via Crystal Facet Engineering

The development of Fe-based catalysts for the selective catalytic reduction of NOx by NH3 (NH3-SCR of NOx) has garnered significant attention due to their exceptional SO2 resistance. However, the influence of different sulfur-containing species (e.g., ferric sulfates and ammonium sulfates) on the NH3-SCR activity of Fe-based catalysts as well as its dependence on exposed crystal facets of Fe2O3 has not been revealed. This work disclosed that nanorod-like α-Fe2O3 (Fe2O3-NR) predominantly exposing (110) facet performed better than nanosheet-like α-Fe2O3 (Fe2O3-NS) predominantly exposing (001) facet in NH3-SCR reaction, due to the advantages of Fe2O3-NR in redox properties and surface acidity. Furthermore, the results of the SO2/H2O resistance test at a critical temperature of 250 °C, catalytic performance evaluations on Fe2O3-NR and Fe2O3-NS sulfated by SO2 + O2 or deposited with NH4HSO4 (ABS), and systematic characterization revealed that the reactivity of ammonium sulfates on Fe2O3 catalysts to NO(+O2) contributed to their improved catalytic performance, while ferric sulfates showed enhancing and inhibiting effects on NH3-SCR activity on Fe2O3-NR and Fe2O3-NS, respectively; despite this, Fe2O3-NR showed higher affinity for SO2 + O2. This work set a milestone in understanding the NH3-SCR reaction on Fe2O3 catalysts in the presence of SO2 from the aspect of crystal facet engineering.

Potential Risk of Significant N2O Emission without Changing NOx Conversion on Commercial V2O5/TiO2 Catalyst under Working Conditions

Vanadium-based catalysts play a pivotal role in the emission control of industrial NOx via selective catalytic reduction (SCR) technology. However, little attention has been paid to the potential emission of greenhouse gas N2O under complex working conditions. This work reports that a commercial V2O5/TiO2 catalyst may lead to significant N2O emission without greatly changing the outlet NOx concentration after chromium (Cr) deposition. With a Cr loading of 2 wt %, N2O concentration increased from 27.8 to 199.2 ppm at 350 °C with the value of outlet N2O/(N2O+N2) from 2.5% to 19.4%. Experimental results combined with DFT+U calculations suggest that nonselective catalytic reduction (NSCR) is the main route for N2O formation in a wide temperature range of 250 ∼ 400 °C. It is stemmed from the fact that the covalent interaction between Cr and V species on the V2O5/TiO2 surface accelerates the conversion of V4+ + Cr6+ → V5+ + Cr3+, leading to a larger proportion of surface V5+. More importantly, surface V5+ is highly related to the redox property of the V2O5/TiO2 catalyst, which is beneficial to NSCR reaction rather than the standard SCR process. The work suggests that to better inhibit the emission of greenhouse gases during the NH3-SCR process, monitoring N2O emission should be included along with the NOx concentrations, especially in complex flue gases.

Insight into the mechanisms of activity promotion and SO2 resistance over Fe-doped Ce-W oxide catalyst for NOx reduction

Ceria-based catalysts for the selective catalytic reduction of NOx with NH3 (NH3-SCR) are always subject to deactivation by sulfur poisoning. In this study, Fe-doped Ce-W mixed oxides, which were synthesized by the co-precipitation method, improved the SCR activity and SO2 durability at low temperatures of undoped Ce-W oxides. The improved low-temperature activity was mainly due to the enhancement of redox properties at low temperatures and more active oxygen species, together with the adsorption and activation of more abundant NOx species, facilitating the "fast SCR" reaction. In the presence of SO2, doping with Fe species effectively prevented sulfate deposition on the CeW catalyst, due to the interaction between Fe, Ce, and W species inducing electron transfer among different metal sites and altering the electron distribution. The competitive adsorption behavior between NO and SO2 was changed by Fe doping, in which the adsorption and oxidation of SO2 were restrained. Besides, the elevated NO oxidation accelerated the decomposition of ammonium bisulfate, causing the SCR reaction to not be greatly suppressed. Hence, Fe-doped Ce-W oxides catalysts showed excellent sulfur resistance. This study provides an in-depth understanding of efficient Ce-based catalysts for SO2-tolerance strategies.

Mechanistic Insight into the Promotion of the Low-Temperature NH3-SCR Activity over NiMnFeOx LDO Catalysts: A Combined Experimental and DFT Study

Mn-based catalysts have attracted much attention in the field of the low-temperature NH3 selective catalytic reduction (NH3-SCR) of NO. However, their poor SO2 resistance, low N2 selectivity, and narrow operation window limit the industrial application of Mn-based oxide catalysts. In this work, NiMnFeOx catalysts were prepared by the layered double hydroxide (LDH)-derived oxide method, and the optimized Ni0.5Mn0.5Fe0.5Ox catalyst had the best denitration activity, excellent N2 selectivity, a wider active temperature range (100-250 °C), higher thermal stability, and better H2O and/or SO2 resistance. A transient reaction revealed that Ni0.5Mn0.5Fe0.5Ox inhibited the NH3 + O2 + NOx pathway to generate N2O, which may be the main reason for its improved N2 selectivity. Combining experimental measurements and density functional theory (DFT) calculations, we elucidated at the atomic level that sulfated NiMnFeOx (111) induces the adjustment of the acidity/basicity of up and down spins and the ligand field reconfiguration of the Mn sites, which improves the overall reactivity of NiMnFeOx catalysts. This work provides atomic-level insights into the promotion of NH3-SCR activity by NiMnFeOx composite oxides, which are important for the practical design of future low-temperature SCR technologies.

Uncovering the centrality of mono-dentate SO32-/SO42- modifiers grafted on a metal vanadate in accelerating wet NOX reduction and poison pyrolysis

NOX rarely binds with labile oxygens of catalytic solids, whose Lewis acidic (LA) species possess higher binding strengths with NH3 (ENH3) and H2O than Brönsted acidic counterparts (BA--H+; -OH), oftentimes leading to elevate energy barrier (EBARRIER) and weaken H2O tolerance, respectively. These limit NH3-assisted wet NOX reduction via Langmuir-Hinshelwood-type or Eley-Rideal (ER)-type model on LA species, while leaving ER-type analogue on BA--H+ species proper to reduce wet NOX. Given hard-to-regulate strength/amount of -OH species and occasional association between ENH3 and EBARRIER, Ni1V2O6 (Ni1) was rationally chosen as a platform to isolate mono-dentate SO32-/SO42- species for use as BA--H+ bonds via protonation to increase collision frequency (k'APP,0) alongside with disclosure of advantages of SO32-/SO42--functionalized Ni1V2O6 (Ni1-S) over Ni1 in reducing wet NOX. Ni1-S outperformed Ni1 in achieving a larger BA--H+ quantity (k'APP,0↑), increasing H2O tolerance, and elevating oxygen mobility, thus promoting NOX reduction activity/consequences under SO2-excluding gases. V2O5-WO3 composite simulating a commercial catalyst could isolate mono-dentate SO32-/SO42- species and served as a control (V2O5-WO3-S) for comparison. Ni1-S was superior to V2O5-WO3-S in evading ammonium (bi-)sulfate (AS/ABS) poison accumulation and expediting AS/ABS pyrolysis efficiency, thereby improving AS/ABS resistance under SO2-including gases, while enhancing resistance against hydro-thermal aging.

Nitration-Promoted Vanadate Catalysts for Low-Temperature Selective Catalytic Reduction of NOX with NH3

Vanadium-based catalysts have been commercially used in selective catalytic reduction (SCR), owing to their high catalytic activity and effectiveness across a wide temperature range; however, their catalytic efficiency decreases at lower temperatures under exposure to SOX. This decrease is largely due to ammonium sulfate generation on the catalyst surface. To overcome this limitation, we added ammonium nitrate to the V2O5-WO3/TiO2 catalyst, producing a V2O5-WO3/TiO2 catalyst with nitrate functional groups. With this approach, we found that it was possible to adjust the amount of these functional groups by varying the amount of ammonium nitrate. Overall, the resultant nitrate V2O5-WO3/TiO2 catalyst has large quantities of NO3- and chemisorbed oxygen, which improves the density of Brønsted and Lewis acid sites on the catalyst surface. Furthermore, the nitrated V2O5-WO3/TiO2 catalyst has a high NOX removal efficiency and N2 selectivity at low temperatures (i.e., 300 °C); this is because NO3- and chemisorbed oxygen, generated by nitrate treatment, facilitated the occurrence of a fast SCR reaction. The approach outlined in this study can be applied to a wide range of SCR catalysts, allowing for the development of more, low-temperature SCR catalysts.

Compensation or Aggravation: Pb and SO2 Copoisoning Effects over Ceria-Based Catalysts for NOx Reduction

Severe catalyst deactivation caused by multiple poisons, including heavy metals and SO₂, remains an obstinate issue for the selective catalytic reduction (SCR) of NO_x by NH₃. The copoisoning effects of heavy metals and SO₂ are still unclear and irreconcilable. Herein, the unanticipated differential compensated or aggravated Pb and SO₂ copoisoning effects over ceria-based catalysts for NO_x reduction was originally unraveled. It was demonstrated that Pb and SO₂ exhibited a compensated copoisoning effect over the CeO₂/TiO₂ (CT) catalyst with sole active CeO₂ sites but an aggravated copoisoning effect over the CeO₂-WO₃/TiO₂ (CWT) catalyst with dual active CeO₂ sites and acidic WO₃ sites. Furthermore, it was uniquely revealed that Pb preferred bonding with CeO₂ among CT while further being combined with SO₂ to form PbSO₄ after copoisoning, which released the poisoned active CeO₂ sites and rendered the copoisoned CT catalyst a recovered reactivity. In comparison, Pb and SO₂ would poison acidic WO₃ sites and active CeO₂ sites, respectively, resulting in a seriously degraded reactivity of the copoisoned CWT catalyst. Therefore, this work thoroughly illustrates the internal mechanism of differential compensated or aggravated deactivation effects for Pb and SO₂ copoisoning over CT and CWT catalysts and provides effective solutions to design ceria-based SCR catalysts with remarkable copoisoning resistance for the coexistence of heavy metals and SO₂.

Single-Atom Ce-Modified α-Fe2O3 for Selective Catalytic Reduction of NO with NH3

A single-atom Ce-modified α-Fe₂O₃ catalyst (Fe_0.93Ce_0.07O_x catalyst with 7% atomic percentage of Ce) was synthesized by a citric acid-assisted sol-gel method, which exhibited excellent performance for selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) over a wide operating temperature window. Remarkably, it maintained ∼93% NO conversion efficiency for 168 h in the presence of 200 ppm SO₂ and 5 vol % H₂O at 250 °C. The structural characterizations suggested that the introduction of Ce leads to the generation of local Fe-O-Ce sites in the FeO_x matrix. Furthermore, it is critical to maintain the atomic dispersion of the Ce species to maximize the amounts of Fe-O-Ce sites in the Ce-doped FeO_x catalyst. The formation of CeO₂ nanoparticles due to a high doping amount of Ce species leads to a decline in catalytic performance, indicating a size-dependent catalytic behavior. Density functional theory (DFT) calculation results indicate that the formation of oxygen vacancies in the Fe-O-Ce sites is more favorable than that in the Fe-O-Fe sites in the Ce-free α-Fe₂O₃ catalyst. The Fe-O-Ce sites can promote the oxidation of NO to NO₂ on the Fe_0.93Ce_0.07O_x catalyst and further facilitate the reduction of NO_x by NH₃. In addition, the decomposition of NH₄HSO₄ can occur at lower temperatures on the Fe_0.93Ce_0.07O_x catalyst containing atomically dispersed Ce species than on the α-Fe₂O₃ reference catalyst, resulting in the good SO₂/H₂O resistance ability in the NH₃-SCR reaction.

In situ deposition of 0D CeO2 quantum dots on Fe2O3-containing solid waste NH3-SCR catalyst: Enhancing redox and NH3 adsorption ability

As NO_x has been turning into a crucial environmental problem, NH₃-SCR technology with relatively simple device, reliable operation and low secondary pollution, has become a widely used commercial and mature de-nitration technology. However, some weaknesses restricted the further application of commercialized V₂O₅-WO₃/TiO₂ NH₃-SCR catalysts, while Fe₂O₃-based catalysts have received much attention due to their high thermal stability, passable N₂ selectivity and low cost. In this study, Fe₂O₃-containing solid waste derived from Zn extraction process of electric arc furnace dust was exploited as the base material for catalyst preparing. Owing to the complementary and synergistic effect of CeO₂ and Fe₂O₃, 0D CeO₂ quantum dots (CeQDs) with fully-exposed active sites, large specific surface area, and rapid charge transfer have been introduced and deposited onto Fe₂O₃-containing solid waste nanorods. The in-situ deposition of CeQDs led to the admirable enhancement in NH₃-SCR catalytic activity, N₂ selectivity and SO₂ tolerance of the extremely low-cost Fe₂O₃ catalyst. Comprehensive characterizations and DFT calculations describing the adsorption of O₂ and NH₃ were applied to analyze the catalyst structure and further investigate the detailed relationship between structural properties and activity as well as reaction mechanism. This work provides new insights for the high-value utilization of iron-containing solid waste and a practical reference for boosting the performance of NH₃-SCR catalysts by introducing quantum dots.