Green Approach for Rare Earth Element (REE) Recovery from Coal Fly Ash

Probing microscale crystallization phenomena: Transforming waste slags into riches

Metal smelting and combustion of solid fuels produce significant quantities of waste slag, leading to issues such as land occupation and environmental pollution. Understanding and controlling the microscale crystallization phenomena of these slags during thermal treatment is crucial for transforming waste slags into materials suitable for carbon capture or glass ceramics. Previous research has primarily focused on macroscopic crystallization behaviors, significantly advancing the utilization of waste slags in cement clinker production. However, macroscopic results are inadequate for precisely controlling the microscale crystallization behaviors of waste slags. Here, we employed the single hot thermocouple technique to visually explore crystal growth modes, shapes, sizes, numbers, and translational rates of the crystal growth front in a representative blast furnace slag under various isothermal temperatures. The results revealed that crystals exhibited five modes as the isothermal temperature gradually increased, including equiaxed, equiaxed & columnar, columnar, columnar & planar, and planar. Moreover, the translational rate of the crystal growth front increased from 0.011 μm·s-1 to 43.7 μm·s-1 with an increase in the isothermal temperature. Simultaneously, the number of crystals decreased from around 104 to 100 μm-2. On this basis, correlations between microscale crystallization behaviors and isothermal temperature were established to fill the current gap.

Rare Earth Element Speciation in Coal and Coal Combustion Byproducts: A XANES and EXAFS Study

Transitioning to a low-carbon economy, necessary to mitigate the impacts of anthropogenic climate change, will lead to a significant increase in demand for critical minerals such as rare earth elements (REE). Meeting these raw materials requirements will be challenging, so there is increasing interest in new sources of REE including coal combustion byproducts (CCBs). Extraction of REE from CCBs can be advantageous as it involves reusing a waste product, thereby contributing to the circular economy. While a growing body of literature reports on the abundance of REE in CCBs globally, studies examining the key factors which control their recovery, including speciation and mode of occurrence, are lacking. This study employed synchrotron-based X-ray absorption spectroscopy to probe the speciation and local bonding environment of yttrium in coals and their associated CCBs. Linear Combination Fitting identified silicate and phosphate minerals as the dominant REE-bearing phases. Taken together with the results of extended X-ray absorption fine structure (EXAFS) curve fitting, we find there is minimal transformation in the REE host phase during combustion, indicating it is transferred in bulk from the coals to the CCBs. Accordingly, these findings can be incorporated into the development of an efficient, environmentally conscious recovery process.

Advancing phytomining: Harnessing plant potential for sustainable rare earth element extraction

Rare earth elements (REEs) are pivotal for advanced technologies, driving a surge in global demand. Import dependency on clean energy minerals raises concerns about supply chain vulnerabilities and geopolitical risks. Conventional REEs productionis resource-intensive and environmentally harmful, necessitating a sustainable supply approach. Phytomining (agromining) utilizes plants for eco-friendly REE extraction, contributing to the circular economy and exploiting untapped metal resources in enriched soils. Critical parameters like soil pH, Casparian strip, and REE valence influence soil and plant uptake bioavailability. Hyperaccumulator species efficiently accumulate REEs, serving as energy resources. Despite a lack of a comprehensive database, phytomining exhibits lower environmental impacts due to minimal chemical usage and CO2 absorption. This review proposes phytomining as a system for REEs extraction, remediating contaminated areas, and rehabilitating abandoned mines. The phytomining of REEs offers a promising avenue for sustainable REEs extraction but requires technological advancements to realize its full potential.

Organic Ligand-Mediated Dissolution and Fractionation of Rare-Earth Elements (REEs) from Carbonate and Phosphate Minerals

Global efforts to build a net-zero economy and the irreplaceable roles of rare-earth elements (REEs) in low-carbon technologies urge the understanding of REE occurrence in natural deposits, discovery of alternative REE resources, and development of green extraction technologies. Advancement in these directions requires comprehensive knowledge on geochemical behaviors of REEs in the presence of naturally prevalent organic ligands, yet much remains unknown about organic ligand-mediated REE mobilization/fractionation and related mechanisms. Herein, we investigated REE mobilization from representative host minerals induced by three representative organic ligands: oxalate, citrate, and the siderophore desferrioxamine B (DFOB). Reaction pH conditions were selected to isolate the ligand-complexation effect versus proton dissolution. The presence of these organic ligands displayed varied impacts, with REE dissolution remarkably enhanced by citrate, mildly promoted by DFOB, and showing divergent effects in the presence of oxalate, depending on the mineral type and reaction pH. Thermodynamic modeling indicates the dominant presence of REE-ligand complexes under studied conditions and suggests ligand-promoted REE dissolution to be the dominant mechanism, consistent with experimental data. In addition, REE dissolution mediated by these ligands exhibited a distinct fractionation toward heavy REE (HREE) enrichment in the solution phase, which can be mainly attributed to the formation of thermodynamically predicted more stable HREE-ligand complexes. The combined thermodynamic modeling and experimental approach provides a framework for the systematic investigation of REE mobilization, distribution, and fractionation in the presence of organic ligands in natural systems and for the design of green extraction technologies.

Rare Earth Element Adsorption to Clay Minerals: Mechanistic Insights and Implications for Recovery from Secondary Sources

The energy transition will have significant mineral demands and there is growing interest in recovering critical metals, including rare earth elements (REE), from secondary sources in aqueous and sedimentary environments. However, the role of clays in REE transport and deposition in these settings remains understudied. This work investigated REE adsorption to the clay minerals illite and kaolinite through pH adsorption experiments and extended X-ray absorption fine structure (EXAFS). Clay type, pH, and ionic strength (IS) affected adsorption, with decreased adsorption under acidic pH and elevated IS. Illite had a higher adsorption capacity than kaolinite; however, >95% adsorption was achieved at pH ∼7.5 regardless of IS or clay. These results were used to develop a surface complexation model with the derived binding constants used to predict REE speciation in the presence of competing sorbents. This demonstrated that clays become increasingly important as pH increases, and EXAFS modeling showed that REE can exist as both inner- and outer-sphere complexes. Together, this indicated that clays can be an important control on the transport and enrichment of REE in sedimentary systems. These findings can be applied to identify settings to target for resource extraction or to predict REE transport and fate as a contaminant.

Adsorption of rare earth elements on a magnetic geopolymer derived from rice husk: studies in batch, column, and application in real phosphogypsum leachate sample

There is a growing need to develop new strategies for rare earth element (REE) recovery from secondary resources. Herein, a novel approach to utilize biogenic silica (from rice husk) and metakaolin was employed to fabricate magnetic geopolymer (MGP) by incorporating metallic iron. The fabricated MGP adsorbent material was used to uptake Ce3+, La3+, and Nd3+ from synthetic solutions and real phosphogypsum leachate in batch and column modes. The MGP offers a negatively charged surface at pH above 2.7, and the uptake of REEs rises from pH 3 to 6. The kinetic study validated that the kinetics was much faster for Nd3+, followed by La3+ and Ce3+. A thermodynamic investigation validated the exothermic nature of the adsorption process for all selected REEs. The desorption experiment using 2 mol L-1 H2SO4 as the eluent demonstrated approximately 100% desorption of REEs from the adsorbent. After six adsorption-desorption cycles, the MGP maintained a high adsorption performance up to cycle five before suffering a significant decrease in performance in cycle six. The effectiveness of MGP was also assessed for its applicability in recovering numerous REEs (La3+, Ce3+, Pr3+, Sm3+, and Nd3+) from real leachate from phosphogypsum wastes, and the highest recovery was achieved for Nd3+ (95.03%) followed by Ce3+ (86.33%). The operation was also feasible in the column presenting suitable values of the length of the mass transfer zone. The findings of this investigation indicate that MGP adsorbent prepared via a simple route has the potential for the recovery of REEs from synthetic and real samples in both batch and continuous operations modes.

Rare Earth Elements Recovery and Waste Management of Municipal Solid Waste Incineration Ash

The advancements in high-tech products and pursuit of renewable energy demand a massive and continuously growing supply of rare earth elements (REE). However, REE production from mining is heavily restricted by technoeconomic limitations and global geopolitical tensions. Municipal solid waste incineration ash (MSWIA) has been recently recognized as a potential alternative for REE recovery. This study applies and optimizes a green modular treatment system using organic ligands for effective REE recovery and concentration from MSWIA with minimal generation of secondary wastes. Citrate extracted >80% of total REE at pH 2.0 and ∼60% at pH 4.0. A subsequent oxalate precipitation step selectively concentrated >98% of extracted REE by ∼7-12 times compared to raw MSWIA. Waste byproducts were upcycled to synthesize zeolites, resulting in an overall solid waste volume reduction of ∼80% and heavy metal immobilization efficiency of ∼75% with negligible leaching, bringing the dual benefits of REE recovery and waste management. This work serves as a pioneer study in REE recovery from an emerging source and provides system level insights on the practicality of a simple three-step treatment system. Compared to existing literature, this system features a low chemical/energy input and a light environmental footprint.

Polymeric Materials for Rare Earth Elements Recovery

Rare earth elements (REEs) play indispensable roles in various advanced technologies, from electronics to renewable energy. However, the heavy global REEs supply and the environmental impact of traditional mining practices have spurred the search for sustainable REEs recovery methods. Polymeric materials have emerged as promising candidates due to their selective adsorption capabilities, versatility, scalability, and regenerability. This paper provides an extensive overview of polymeric materials for REEs recovery, including polymeric resins, polymer membranes, cross-linked polymer networks, and nanocomposite polymers. Each category is examined for its advantages, challenges, and notable developments. Furthermore, we highlight the potential of polymeric materials to contribute to eco-friendly and efficient REEs recovery, while acknowledging the need to address challenges such as selectivity, stability, and scalability. The research in this field actively seeks innovative solutions to reduce reliance on hazardous chemicals and minimize waste generation. As the demand for REEs continues to rise, the development of sustainable REEs recovery technologies remains a critical area of investigation, with the collaboration between researchers and industry experts driving progress in this evolving field.