Phase Inversion Directly Induced Tight Ultrafiltration (UF) Hollow Fiber Membranes for Effective Removal of Textile Dyes

Impact of Nitrate on the Removal of Pollutants from Water in Reducing Gas-Based Membrane Biofilm Reactors: A Review

The membrane biofilm reactor (MBfR) is a novel wastewater treatment technology, garnering attention due to its high gas utilization rate and effective pollutant removal capability. This paper outlines the working mechanism, advantages, and disadvantages of MBfR, and the denitrification pathways, assessing the efficacy of MBfR in removing oxidized pollutants (sulfate (SO4-), perchlorate (ClO4-)), heavy metal ions (chromates (Cr(VI)), selenates (Se(VI))), and organic pollutants (tetracycline (TC), p-chloronitrobenzene (p-CNB)), and delves into the role of related microorganisms. Specifically, through the addition of nitrates (NO3-), this paper analyzes its impact on the removal efficiency of other pollutants and explores the changes in microbial communities. The results of the study show that NO3- inhibits the removal of other pollutants (oxidizing pollutants, heavy metal ions and organic pollutants), etc., in the simultaneous removal of multiple pollutants by MBfR.

Recent Advances in Membranes Used for Nanofiltration to Remove Heavy Metals from Wastewater: A Review

The presence of heavy metal ions in polluted wastewater represents a serious threat to human health, making proper disposal extremely important. The utilization of nanofiltration (NF) membranes has emerged as one of the most effective methods of heavy metal ion removal from wastewater due to their efficient operation, adaptable design, and affordability. NF membranes created from advanced materials are becoming increasingly popular due to their ability to depollute wastewater in a variety of circumstances. Tailoring the NF membrane's properties to efficiently remove heavy metal ions from wastewater, interfacial polymerization, and grafting techniques, along with the addition of nano-fillers, have proven to be the most effective modification methods. This paper presents a review of the modification processes and NF membrane performances for the removal of heavy metals from wastewater, as well as the application of these membranes for heavy metal ion wastewater treatment. Very high treatment efficiencies, such as 99.90%, have been achieved using membranes composed of polyvinyl amine (PVAM) and glutaraldehyde (GA) for Cr³⁺ removal from wastewater. However, nanofiltration membranes have certain drawbacks, such as fouling of the NF membrane. Repeated cleaning of the membrane influences its lifetime.

A critical review of textile industry wastewater: green technologies for the removal of indigo dyes

The denim textile industry represents an important productive sector. It generates wastewater with low biodegradability due to the presence of persistent pollutants, which can produce toxic and carcinogenic compounds; therefore, wastewater treatment reduces risks to aquatic life and public health. This paper presents a review of 172 papers regarding textile industry wastewater treatment for the removal of contaminants, especially indigo dyes used in the denim industry, in the context of green technologies. The physicochemical characteristics of textile wastewater, its environmental and health impacts, and the permissible limit regulations in different countries were reviewed. Biological, physicochemical and advanced oxidation processes for the removal of indigo dyes were reviewed. The goal of this study was to analyze the characteristics of green technologies; however, the research does not clearly demonstrate an effect on energy consumption savings, carbon footprint decreases, and/or waste generation. Advanced oxidation processes showed the highest color removal efficiency (95 and 97% in synthetic or real wastewater, respectively). Photocatalysis and Fenton reactions were the most efficient processes. None of the revised works presented results regarding upscaling for industrial application, and the results should be discussed in terms of the guidelines and maximum permissible limits established by international legislation. New technologies need to be developed and evaluated in a sustainable context with real wastewater.

Design of a new polyethersulfone nanofiltration membrane with anti-fouling properties using supported protic ionic liquid modification for dye/salt removal

Facile techniques to fabricate the nanofiltration membranes with ideal molecular sieving is one of the most interesting subjects in membrane separation technology. In this study, the application of modified graphene oxide (GO) with triethylenetetramine (TETA), CuFe₂ O₄ , and acetic acid (AC) (supported GO-TETA-CuFe₂ O₄ @AC) as a supported protic ionic liquid (PIL) modifier for polyethersulfone (PES) membrane was evaluated to approve the improvement of anti-fouling properties and wastewater rejection of the fabricated membranes. To enhance the key properties of graphene oxide, it was modified by hydrophilic nanomaterials (TETA-CuFe₂ O₄ ). High flux and promising flux recovery ratio (up to 95% compared to the unmodified membrane) can be observed in the modified membranes. The modified membranes by GO-TETA-CuFe₂ O₄ @AC were studied at optimum concentrations (0.5 wt.%) for salt rejection and different dyes. The obtained data indicated that the modified membranes by GO-TETA-CuFe₂ O₄ @AC indicated higher salt removal (up to 97% for BaCl₂ than the unmodified membrane), which was related to the efficient modification. The obtained pure water flux (PWF) for bare and optimal modified membrane from 13.11 to 27.87 kg/m² ·h, respectively. To exact evaluate the effect of membrane modification on performance examination, the modified membranes were evaluated for chlorine resistance testing. This study aimed to develop cost-effective nanofiltration (NF) membranes with high anti-fouling properties and to determine the maximum filtration capacity of in-time dyes and salts in effluents. PRACTITIONER POINTS: A GO-TETA-CuFe2O4 mixed matrix membrane was prepared for removal of salts and dyes. The effect of GO-TETA-CuFe2O4 enhanced the hydrophilicity and porosity. The membrane exhibited superior antifouling properties and ions rejection.

Silicon carbide catalytic ceramic membranes with nano-wire structure for enhanced anti-fouling performance

Membrane fouling is a critical challenge for current ceramic membranes, which suffer from low flux and insufficient removal. Development of self-cleaning catalytic ceramic membranes is promising to address this challenge. Herein, we design heterogeneous silicon carbide ceramic membranes featuring a novel structure of g-C₃N₄-decorated β-SiC nano-wire catalytic functional layer, which enables enhanced anti-fouling self-cleaning performance. At chemical harsh (alkaline or especially acidic) conditions, the nano-wire membrane exhibits catalysis-enhanced removal performance for organic contaminants. Unlike conventional particle-packing membrane structure, such a nano-wire network membrane structure has not only high porosity (56.1%), but exceptional water permeance (110 L·m^-2·h^-1·bar^-1) and removal (100%) of organic substance under simulated sunlight, outperforming state-of-the-art organic membranes and ceramic membranes. Superoxide radical (∙O₂^-) was experimentally confirmed to be major reactive species responsible for self-cleaning function. We also propose a catalytic mechanism model with radical formation pathway, enabled by the as-formed g-C₃N₄@β-SiC heterojunction structure with reduced electron-hole recombination. This work would provide new insights into not only rational design of next-generation ceramic membranes with self-cleaning function but also more applications of efficient treatment of refractory wastewaters containing degradable organic substances by using such membranes.

Investigation of Pretreatment of Textile Wastewater for Membrane Processes and Reuse for Washing Dyeing Machines

The aim of this study was to investigate the best pretreatment of textile wastewater (TWW) for membrane separation processes and the previously unexplored reuse of treated TWW for washing dyeing machines. Sand filtration (SF), coagulation, coagulation/flocculation, and ultrafiltration (UF) with hollow fiber membrane (ZW1) were used for pretreatment. Pretreatment selection was based on turbidity, total organic carbon (TOC), and color. SF and ZW1 were found to be the best pretreatments. In addition, the SF and ZW1 effluents were subjected to the 5 (PT) and 50 (MW) kDa UF flat sheet membranes to test removal efficiency. ZW1-PT was better in terms of removal results and fouling. To reduce the use of drinking water for washing dyeing machines, the characteristics of ZW1-PT effluent were compared with drinking water from a textile factory. TWW treated with this hybrid process fulfils the purpose of reuse for washing dyeing machines and can be used in Galeb d.d., Croatia, or in any other textile factory, saving up to 26,000 m3 of drinking water per year. This contributes to both sustainable production and the conservation of water resources.

Performance study of fouling resistant novel ultrafiltration membranes based on the blends of poly (ether ether sulfone)/poly (vinyl pyrrolidone)/nano-titania for the separation of humic acid, dyes and biological macromolecular proteins from aqueous solutions

This study explains the use of a ultrafiltration membrane made of polyvinyl pyrrolidone (PVP) and poly(ether ether sulfone) (PEES)/Nano-titania (n-TiO₂) for the separation of organic compounds. The results of the tests for porosity, water content, surface chemistry, membrane morphology, and contact angle demonstrated that the developed membranes have more hydrophilicity than PEES membranes due to the redundant hydrophilic nature of PVP and n-TiO₂. The membrane pure water flux, which contains 5 wt% PVP and 1.5 wt% n-TiO_2, was 312.76 Lm^-2h^-1, about three-fold higher than that of pristine membrane (95.71 Lm^-2h^-1). Employing bovine serum albumin as a model foulant, the fouling resistance of the PEES/PVP/n-TiO₂ membrane was examined. According to the analysis of flux recovery ratio and irreversible resistance, modified membranes were less likely to foul, and the PEES/n-TiO₂ membrane with 5% PVP addition was recommended as optimal. The fabricated membranes effectively removed more than 95% of various organic compounds such as humic acid, safranin O, egg albumin, pepsin, and trypsin from aqueous solution. Permeability of safranin O and humic acid of PEES/PVP/n-TiO₂ membranes was about 118 Lm^-2h^-1 and 138 Lm^-2h^-1, respectively.

Reuse of textile wastewater for dyeing cotton knitted fabric with hybrid treatment: Coagulation/sand filtration/UF/NF-RO

The aim of this study was to investigate the usefulness of a membrane hybrid process for the treatment of real textile wastewater (TWW) and its potential reuse in the dyeing of cotton knitted fabric (DCF) process. To determine a suitable pretreatment, sand filtration, coagulation, and UF hollow fiber (UF-HF) were compared on a laboratory scale in terms of turbidity, color, and total organic carbon (TOC). Here, UF-HF provided the best removal results of 93.6%, 99.0%, and 29.0%, respectively. The second stage involves the study of UF flat sheet membranes (5, 10, 20, and 50 kDa). The 5 kDa membrane provided the best permeate quality according to the chemical oxygen demand (COD), turbidity, TOC, conductivity, and color by 54.5%, 83.9%, 94.2%, and 45.7-83.3%, respectively. The final step was treatment with nanofiltration (NF) and reverse osmosis (RO) and these effluents were reused for dyeing. Finally, the effluents from UF-HF/5 kDa UF/RO (Scenario 1) and UF-HF/5 kDa UF/NF (Scenario 2) were analyzed for turbidity, COD, TOC, biological oxygen demand, conductivity, hardness, anions and cations, and color. Both scenarios provided high removal results of 76.3-83.5%, 94.6-97.7%, 88.5-99%, 95.4-98.0%, 59.2-99.0%, 88.7-98.7%, 60.7-99.1%, and 80.0-100%, respectively. They also satisfied the DCF tests compared to the standard DCF samples. The innovative aspect of this research is as follows: 1) the complete analysis of hybrid membrane separation processes for the purpose of reuse of treated textile wastewater and 2) the proposal of a new criterion for reuse for DCF.

Influence of bore fluid composition on the physiochemical properties and performance of hollow fiber membranes for ultrafiltration

Porous hollow fiber polysulfone (PSf) membranes were fabricated via a phase-inversion process and their performance during ultrafiltration (UF) was evaluated. The effects of the composition and concentration (0-50%) of different bore fluid mixtures, including N-methyl-2-pyrrolidone (NMP)/water, glycerol (G)/water, and ethylene glycol (EG)/water (in comparison with pure deionized water), on the structure, physicochemical properties, and performance of the fabricated membranes was investigated. Using these various bore fluid mixtures altered the thermodynamic and kinetic properties of the phase inversion system, and changed the morphology and structure of the fabricated membranes, especially on the lumen side. Increasing concentrations of NMP, G, and EG in the bore fluid resulted in increased pore size, porosity, and hydrophilicity. These bore fluid mixtures exhibited a strong influence on the perm-selectivity of the as-spun hollow fiber membranes. The membrane fabricated using 50% NMP/water as the bore fluid mixture exhibited the highest water flux of 166.98 LMH with a bovine serum albumin rejection rate of more than 97%. Overall, this study introduces an easy and effective way to control the structure of the membrane through bore fluid modification and shows how the inner skin layer properties can have a remarkable effect on water permeance, even in the out-in filtration test.

Improvement of PVDF nanofiltration membrane potential, separation and anti-fouling performance by electret treatment

Electret treatment was a simple method to enhance the charge-electrode properties of polyvinylidene fluoride (PVDF) materials due to the increase of space charge and polarization charge of PVDF materials. The polarization charge was due to the electric dipole orientation change in loose nanofiltration PVDF membrane, which increased the electric dipole moment and improved the polarity of surface potential. Importantly, electret charges were less affected by ambient humidity. Therefore, the electret treatment could improve the surface negative potential of loose nanofiltration PVDF membrane, so as to improve its anti-fouling performance under certain conditions. Based on the above theoretical analysis, the influence and mechanism of the electret treatment on the surface potential, morphology, structure, hydrophilicity and anti-pollution performance of PVDF membrane were studied in this manuscript. When the electret time was 7.5 min and the electret voltage was 30 kV, the surface negative potential was the highest. The content of β phase crystals was 39.1%, which was 12.18% higher than that of untreated membrane. In addition, the surface morphology of PVDF membrane did not change significantly, but the water contact angle decreased slightly, and the pore size increased by 0.36-0.75 nm. Importantly, the flux and the rejection of dye and BSA increased to some extent, and the maximum rejection rate and water flux were increased by 10.34% and 20.25%, respectively. Through the cyclic filtration test and analysis, the anti-fouling performance of membrane was increased due to electrostatic repulsion.

Rapid fabrication of precise high-throughput filters from membrane protein nanosheets

Biological membranes are ideal for separations as they provide high permeability while maintaining high solute selectivity due to the presence of specialized membrane protein (MP) channels. However, successful integration of MPs into manufactured membranes has remained a significant challenge. Here, we demonstrate a two-hour organic solvent method to develop 2D crystals and nanosheets of highly packed pore-forming MPs in block copolymers (BCPs). We then integrate these hybrid materials into scalable MP-BCP biomimetic membranes. These MP-BCP nanosheet membranes maintain the molecular selectivity of the three types of β-barrel MP channels used, with pore sizes of 0.8 nm, 1.3 nm, and 1.5 nm. These biomimetic membranes demonstrate water permeability that is 20-1,000 times greater than that of commercial membranes and 1.5-45 times greater than that of the latest research membranes with comparable molecular exclusion ratings. This approach could provide high performance alternatives in the challenging sub-nanometre to few-nanometre size range.

Rightsizing Nanochannels in Reduced Graphene Oxide Membranes by Solvating for Dye Desalination

Membranes with high water permeance, near-zero rejection to inorganic salts (such as NaCl and Na₂SO₄), and almost 100% rejection to organic dyes are of great interest for the dye desalination (the separation of dyes and salts) of textile wastewater. Herein, we prepared reduced graphene oxide membranes in a solvation state (S-rGO) with nanochannel sizes rightly between the salt ions and dye molecules. The S-rGO membrane rejects >99.0% of Direct Red 80 (DR 80) and has almost zero rejection for Na₂SO₄. By contrast, conventional GO or rGO membranes often have channel sizes smaller than divalent ions (such as SO₄^2-) and thus high rejection for Na₂SO₄. More interestingly, high salinity in typical dye solutions decreases the channel size in the S-rGO membranes and thus increases the dye rejection, while the Na₂SO₄ rejection decreases because of the negatively charged surface on GO and the salt screening effect. The membranes also show pure water permeance as high as 80 L m^-2 h^-1 bar^-1, which is about 8 times that of commercial NF 90 membrane and 2 times that of a commercial ultrafiltration membrane (with a molecular weight cutoff of 2000 Da), rendering their promise for practical dye desalination.

Conventional Ultrafiltration As Effective Strategy for Dye/Salt Fractionation in Textile Wastewater Treatment

Use of tight ultrafiltration (UF) membranes has created a new pathway in fractionation of dye/salt mixtures from textile wastewater for sustainable resource recovery. Unexpectedly, a consistently high rejection for the dyes with smaller sizes related to the pore sizes of tight UF membranes is yielded. The potential mechanism involved in this puzzle remains unclear. In this study, seven tailored UF membranes with molecular weight cut-offs (MWCOs) from 6050 to 17530 Da were applied to separate dye/salt mixtures. These UF membranes allowed a complete transfer for NaCl and Na₂SO₄, due to large pore sizes. Additionally, these UF membranes had acceptably high rejections for direct and reactive dyes, due to the aggregation of dyes as clusters for enhanced sizes and low diffusivity. Specifically, the membrane with an MWCO of 7310 Da showed a complete rejection for reactive blue 2 and direct dyes. An integrated UF-diafiltration process was subsequently designed for fractionation of reactive blue 2/Na₂SO₄ mixture, achieving 99.84% desalination efficiency and 97.47% dye recovery. Furthermore, reactive blue 2 can be concentrated from 2.01 to 31.80 g·L^-1. These results indicate that UF membranes even with porous structures are promising for effective fractionation of dyes and salts in sustainable textile wastewater treatment.

Low-Pressure Nanofiltration Hollow Fiber Membranes for Effective Fractionation of Dyes and Inorganic Salts in Textile Wastewater

In this work, novel loose nanofiltration (NF) hollow fiber membranes with ultrahigh water permeability and well-defined nanopore and surface charge characteristics were developed for effective fractionation of dyes and inorganic salts in textile wastewater treatment. The as-spun NF hollow fiber possesses a high pure water permeability (PWP) of 80 L·m^-2·h^-1·bar^-1 with a small pore size of 1.0 nm in diameter and a MWCO of 1000 Da. The surface modification by means of hyperbranched polyethylenimine (PEI) further lowers the pore diameter to 0.85 nm and MWCO to 680 Da. The membrane surface also becomes more hydrophilic and positively charged after the PEI modification. Because of the synergistic effects from size exclusion and charge repulsion, the newly developed NF hollow fibers show high permeation fluxes of 7.0-71.2 L·m^-2·h^-1 and great rejections of 95.5-99.9% to various dyes at a low operating pressure of 1 bar. At the same time, they have ultralow rejections of less than 10% to inorganic salts (i.e., Na₂SO₄), suggesting that more than 90% of the salts would permeate through the fibers. In addition, the two hollow fibers exhibit outstanding performance stability, low fouling tendency, and great fouling reversibility. Their fluxes can be brought back to be more than 80% of the original values by a simple physical backwash. The newly developed loose NF hollow fiber membranes may have great potential for effective fractionation and treatment of textile wastewater.