Osmotically and Thermally Isolated Forward Osmosis-Membrane Distillation (FO-MD) Integrated Module

An Opportunity for Synergizing Desalination by Membrane Distillation Assisted Reverse-Electrodialysis for Water/Energy Recovery

Industry, agriculture, and a growing population all have a major impact on the scarcity of clean-water. Desalinating or purifying contaminated water for human use is crucial. The combination of thermal membrane systems can outperform conventional desalination with the help of synergistic management of the water-energy nexus. High energy requirement for desalination is a key challenge for desalination cost and its commercial feasibility. The solution to these problems requires the intermarriage of multidisciplinary approaches such as electrochemistry, chemical, environmental, polymer, and materials science and engineering. The most feasible method for producing high-quality freshwater with a reduced carbon footprint is demanding incorporation of industrial low-grade heat with membrane distillation (MD). More precisely, by using a reverse electrodialysis (RED) setup that is integrated with MD, salinity gradient energy (SGE) may be extracted from highly salinized MD retentate. Integrating MD-RED can significantly increase energy productivity without raising costs. This review provides a comprehensive summary of the prospects, unresolved issues, and developments in this cutting-edge field. In addition, we summarize the distinct physicochemical characteristics of the membranes employed in MD and RED, together with the approaches for integrating them to facilitate effective water recovery and energy conversion from salt gradients and freshwater.

Electrosprayed CNTs on Electrospun PVDF-Co-HFP Membrane for Robust Membrane Distillation

In this investigation, the electrospraying of CNTs on an electrospun PVDF-Co-HFP membrane was carried out to fabricate robust membranes for the membrane distillation (MD) process. A CNT-modified PVDF-Co-HFP membrane was heat pressed and characterized for water contact angle, liquid entry pressure (LEP), pore size distribution, tensile strength, and surface morphology. A higher water contact angle, higher liquid entry pressure (LEP), and higher tensile strength were observed in the electrosprayed CNT-coated PVDF-Co-HFP membrane than in the pristine membrane. The MD process test was conducted at varying feed temperatures using a 3.5 wt. % simulated seawater feed solution. The CNT-modified membrane showed an enhancement in the temperature polarization coefficient (TPC) and water permeation flux up to 16% and 24.6%, respectively. Field-effect scanning electron microscopy (FESEM) images of the PVDF-Co-HFP and CNT-modified membranes were observed before and after the MD process. Energy dispersive spectroscopy (EDS) confirmed the presence of inorganic salt ions deposited on the membrane surface after the DCMD process. Permeate water quality and rejection of inorganic salt ions were quantitatively analyzed using ion chromatography (IC) and inductively coupled plasma-mass spectrometry (ICP-MS). The water permeation flux during the 24-h continuous DCMD operation remained constant with a >99.8% inorganic salt rejection.

Towards sustainable circular brine reclamation using seawater reverse osmosis, membrane distillation and forward osmosis hybrids: An experimental investigation

Desalination and wastewater treatment technologies require an effective solution for brine management to ensure environmental sustainability, which is closely linked with efficient process operations, reduction of chemical dosages, and valorization of brines. Within the scope of desalination brine reclamation, a circular system consisting of seawater reverse osmosis (SWRO), membrane distillation (MD), and forward osmosis (FO) three-process hybrid is investigated. The proposed design increases water recovery from SWRO brine (by MD) and dilutes concentrated brine to seawater level (by FO) for SWRO feed. It ultimately reduces SWRO process brine disposal and improves crystallization efficiency for a zero-liquid discharge application. The operating range of the hybrid system is indicated by a seawater volumetric concentration factor (VCF) ranging from 1.0 to 2.2, which covers practical and sustainable operation in full-scale applications. Within the proposed VCF range, different operating conditions of the MD and FO processes were evaluated in series with concentrated seawater as well as real SWRO brine from a full-scale desalination plant. Water quality and membrane surface were analyzed before and after experiments to assess the impact of the SWRO brine. Despite their low concentration (0.13 mg/L as phosphorous), antiscalants present in SWRO brine alleviated the flux decline in MD operations by 68.3% compared to operations using seawater concentrate, while no significant influence was observed on the FO process. A full spectrum of water quality analysis of real SWRO brine and Red Sea water is made available for future SWRO brine reclamation studies. The operating conditions and experimental results have shown the potential of the SWRO-MD-FO hybrid system for a circular brine reclamation.

Investigation of flux stability and fouling mechanism during simultaneous treatment of different produced water streams using forward osmosis and membrane distillation

Forward osmosis-membrane distillation (FO-MD) hybrids were recently found suitable for produced water treatment. Exclusion of synthetic chemical draw solutions, typically used for FO, can reduce FO-MD operational costs and ease its onsite application. This study experimentally validates a novel concept for the simultaneous treatment of different produced water streams available at the same industrial site using an FO-MD hybrid system. The water oil separator outlet (WO) stream was selected as FO draw solution and it generated average fluxes ranging between 8.30 LMH and 26.78 LMH with four different feed streams. FO fluxes were found to be governed by the complex composition of the feed streams. On the other hand, with WO stream as MD feed, an average flux of 14.41 LMH was achieved. Calcium ions were found as a main reason for MD flux decline in the form of CaSO₄ scaling and stimulating the interaction between the membrane and humic acid molecules to form scale layer causing reduction in heat transfer and decline in MD flux (6%). Emulsified oil solution was responsible for partial pore clogging resulting in further 2% flux decline. Ethylenediaminetetraaceticacid (EDTA) was able to mask a portion of calcium ions and resulted in a complete recovery of the original MD flux. Under hybrid FO-MD experiments MD fluxes between 5.62 LMH and 11.12 LMH were achieved. Therefore, the novel concept is validated to produce fairly stable FO and MD fluxes, with few streams, without severe fouling and producing excellent product water quality.

Comparative Analysis of Conventional and Emerging Technologies for Seawater Desalination: Northern Chile as A Case Study

The aim of this work was to study different desalination technologies as alternatives to conventional reverse osmosis (RO) through a systematic literature review. An expert panel evaluated thermal and membrane processes considering their possible implementation at a pilot plant scale (100 m³/d of purified water) starting from seawater at 20 °C with an average salinity of 34,000 ppm. The desalination plant would be located in the Atacama Region (Chile), where the high solar radiation level justifies an off-grid installation using photovoltaic panels. We classified the collected information about conventional and emerging technologies for seawater desalination, and then an expert panel evaluated these technologies considering five categories: (1) technical characteristics, (2) scale-up potential, (3) temperature effect, (4) electrical supply options, and (5) economic viability. Further, the potential inclusion of graphene oxide and aquaporin-based biomimetic membranes in the desalinization processes was analyzed. The comparative analysis lets us conclude that nanomembranes represent a technically and economically competitive alternative versus RO membranes. Therefore, a profitable desalination process should consider nanomembranes, use of an energy recovery system, and mixed energy supply (non-conventional renewable energy + electrical network). This document presents an up-to-date overview of the impact of emerging technologies on desalinated quality water, process costs, productivity, renewable energy use, and separation efficiency.

Effect of organic micropollutants on biofouling in a forward osmosis process integrating seawater desalination and wastewater reclamation

This study systematically investigated the effect of organic micropollutants (OMPs) on biofouling in forward osmosis (FO) integrating wastewater treatment and seawater dilution. Synthetic seawater (0.6 M sodium chloride) was used as a draw solution and synthetic municipal wastewater as a feed solution. To evaluate the impact of OMPs in a replicate parallel study, wastewater was supplemented with a mixture of 7 OMPs (OMPs-feed) and without OMPs (control) during 8 batch filtration cycles with feed and draw solution replacement after each filtration. The FO performance (water flux), development and microbial composition properties of biofilm layers on the wastewater side of the FO membrane were studied. Compared to the control without OMPs, the FO fed with OMPs containing wastewater showed (i) initially the same water flux and flux decline during the first filtration cycle, (ii) with increasing filtration cycle a lower flux decline and (iii) lower concentrations for the total cells, ATP, EPS carbohydrates and proteins in biofilm layers, and (iv) a lower diversity of the biofilm microbial community composition (indicating selective pressure) and (v) increasing rejection of 6 of the 7 OMPs. In essence, biofouling on the FO membrane showed (i) a lower flux decline in the presence of OMPs in the feed water and (ii) a higher OMPs rejection, both illustrating better membrane performance. This study has a significant implication for optimizing osmotic dilution in terms of FO operation and OMPs rejection.

The Water Flux Dynamic in a Hybrid Forward Osmosis-Membrane Distillation for Produced Water Treatment

Standalone membrane distillation (MD) and forward osmosis (FO) have been considered as promising technologies for produced water treatment. However, standalone MD is still vulnerable to membrane-wetting and scaling problems, while the standalone FO is energy-intensive, since it requires the recovery of the draw solution (DS). Thus, the idea of coupling FO and MD is proposed as a promising combination in which the MD facilitate DS recovery for FO-and FO acts as pretreatment to enhance fouling and wetting-resistance of the MD. This study was therefore conducted to investigate the effect of DS temperature on the dynamic of water flux of a hybrid FO-MD. First, the effect of the DS temperature on the standalone FO and MD was evaluated. Later, the flux dynamics of both units were evaluated when the FO and DS recovery (via MD) was run simultaneously. Results show that an increase in the temperature difference (from 20 to 60 °C) resulted in an increase of the FO and MD fluxes from 11.17 ± 3.85 to 30.17 ± 5.51 L m-2 h-1, and from 0.5 ± 0.75 to 16.08 L m-2 h-1, respectively. For the hybrid FO-MD, either MD or FO could act as the limiting process that dictates the equilibrium flux. Both the concentration and the temperature of DS affected the flux dynamic. When the FO flux was higher than MD flux, DS was diluted, and its temperature decreased; both then lowered the FO flux until reaching an equilibrium (equal FO and MD flux). When FO flux was lower than MD flux, the DS was concentrated which increased the FO flux until reaching the equilibrium. The overall results suggest the importance of temperature and concentration of solutes in the DS in affecting the water flux dynamic hybrid process.

Feasibility of concentrating textile wastewater using a hybrid forward osmosis-membrane distillation (FO-MD) process: Performance and economic evaluation

The forward osmosis-membrane distillation (FO-MD) hybrid process has shown great promise in achieving zero liquid discharge in the textile industry, recovering valuable dye molecules while producing large amounts of clean water. However, the progress of this technology seems to have stagnated with the direct coupling of commercial asymmetric FO and MD membranes, because water management in the system is found to be rather complicated owing to the processing of the different membranes. Herein, we propose, for the first time, an FO-MD hybrid process using a custom-made self-standing and symmetric membrane and a hydrophobic polytetrafluoroethylene membrane in the FO and MD units, respectively. Three types of operation modes were investigated to systematically study the process performance in the concentration treatment of model textile wastewater; two commercial FO membranes were also tested for comparison. Owing to its low fouling propensity and lack of an internal concentration polarization effect, the water transfer rate of our symmetric FO membrane quickly reaches equilibrium with that in the MD unit, resulting in continuous and stable operation. Consequently, the hybrid process using the symmetric FO membrane was found to consume the least energy, as indicated by its lowest total cost in both lab- and large-scale systems. Overall, our study provides a new strategy for using a symmetric FO membrane in the FO-MD hybrid process and highlights its great potential for use in the treatment of textile wastewater.

Fabrication and Surface Interactions of Super-Hydrophobic Silicon Carbide for Membrane Distillation

Hydrophilic silicon carbide was modified by surface deposition of a super-hydrophobic coating that is based on perfluorosilanes. The modification was proven to yield membrane surfaces with contact angles that were higher than 145° and to be stable under hydrothermal conditions. The measurement of the isosteric heat of adsorption of water and toluene by microgravimetry showed that, after modification, the membrane material was fully covered by a low-energy surface, which is consistent with the fluorocarbon moieties that were introduced by the modification. The same modification method was applied to a commercial multichannel SiC membrane tube (nominal pore size = 0.04 µm), which was tested in a direct contact membrane distillation apparatus. The membrane was permeable to water vapour and volatiles, but it showed full rejection for salt ions and organic pollutants with low vapour pressure (such as ibuprofen and caffeine). Moreover, the membrane was reusable, and its performances were stable with no sign of pore wetting over 8 h of filtration.