110th Anniversary: Mixed Matrix Membranes with Fillers of Intrinsic Nanopores for Gas Separation

Cobalt-Based ZIF Composite Membranes: In Situ Defect Engineering for Enhanced Water Stability and Gas Separation

Porous coordination polymers with excellent molecular sieving ability, high dispersibility, and good compatibility with engineered polymer matrices hold promise for various industrial applications, such as gas separation and battery separators. Here, an in situ defect engineering approach is proposed for highly processable cobalt (Co)-based zeolitic imidazolate frameworks (ZIFs) with enhanced molecular sieving ability and water stability. By varying alkylamine (AA) modulators, the pore structures and textural properties of ZIFs can be fine-tuned. The resulting high-loading composite membrane exhibits excellent C3H6/C3H8 separation performance and mechanical properties. This in situ defect engineering approach enables efficient interfacial engineering for high-performance composite membranes.

Thin Film Nanocomposite Membranes Based on Zeolitic Imidazolate Framework-8/Halloysite Nanotube Composites

Thin film nanocomposite (TFN) membranes have proven their unrivaled value, as they can combine the advantages of different materials and furnish membranes with improved selectivity and permeability. The development of TFN membranes has been severely limited by the poor dispersion of the nanoparticles and the weak adhesion between the nanoparticles and the polymer matrix. In this study, to address the poor dispersion of nanoparticles in TFN membranes, we proposed a new combination of m-ZIF-8 and m-HNTs, wherein the ZIF-8 and HNTs were modified with poly (sodium p-styrenesulfonate) to enhance their dispersion in water. Furthermore, the hydropathic properties of the membranes can be well controlled by adjusting the content of m-ZIF-8 and m-HNTs. A series of modified m-ZIF-8/m-HNT/PAN membranes were prepared to modulate the dye/salt separation performance of TFN membranes. The experimental results showed that our m-ZIF-8/m-HNT/PAN membranes can elevate the water flux significantly up to 42.6 L m-2 h-1 MPa-1, together with a high rejection of Reactive Red 49 (more than 80%). In particular, the optimized NFM-7.5 membrane that contained 7.5 mg of HNTs and 2.5 mg of ZIF-8 showed a 97.1% rejection of Reactive Red 49 and 21.3% retention of NaCl.

Mixed Metal-Organic Framework Mixed-Matrix Membranes: Insights into Simultaneous Moisture-Triggered and Catalytic Delivery of Nitric Oxide using Cryo-scanning Electron Microscopy

The fundamental chemical and structural diversity of metal-organic frameworks (MOFs) is vast, but there is a lack of industrial adoption of these extremely versatile compounds. To bridge the gap between basic research and industry, MOF powders must be formulated into more application-relevant shapes and/or composites. Successful incorporation of varying ratios of two different MOFs, CPO-27-Ni and CuBTTri, in a thin polymer film represents an important step toward the development of mixed MOF mixed-matrix membranes. To gain insight into the distribution of the two different MOFs in the polymer, we report their investigation by Cryo-scanning electron microscopy (Cryo-SEM) tomography, which minimizes surface charging and electron beam-induced damage. Because the MOFs are based on two different metal ions, Ni and Cu, the elemental maps of the MOF composite cross sections clearly identify the size and location of each MOF in the reconstructed 3D model. The tomography run was about six times faster than conventional focused ion beam (FIB)-SEM and the first insights to image segmentation combined with machine learning could be achieved. To verify that the MOF composites combined the benefits of rapid moisture-triggered release of nitric oxide (NO) from CPO-27-Ni with the continuous catalytic generation of NO from CuBTTri, we characterized their ability to deliver NO individually and simultaneously. These MOF composites show great promise to achieve optimal dual NO delivery in real-world medical applications.

Detailed Study of the Correlation between Cross-Linking of Thick SU-8 and UV-NIR Optical Transmission/Photoluminescence Spectroscopy

SU-8 polymers are promising materials for various applications due to their low cost, excellent thermal stability, and outstanding mechanical properties. Cross-linking of SU-8 is a crucial process that determines the properties of the materials. This study investigates the effect of cross-linking of free-standing SU-8 films on optical transmission and PL emission under various curing conditions. Our findings show that an increase in the cross-linking density reduces optical transmission and causes a red shift of the PL emission band peaks. By directly measuring the optical response of the isolated SU-8, we remove any uncertainty due to the substrate's presence. Moreover, we show that optical transmission and PL spectroscopy are two non-distractive techniques that can be employed to monitor the curing of the SU-8. This finding enhances our understanding of the cross-linking process in SU-8 and paves the way to further enhance the properties of the SU-8 polymer for various electronics and optoelectronics applications.

Cross-Linked Polyimide/ZIF-8 Mixed-Matrix Membranes by In Situ Formation of ZIF-8: Effect of Cross-Linking on Their Propylene/Propane Separation

Despite their potential for the scalable production of mixed-matrix membranes (MMMs), the MMMs prepared by the polymer-modification-enabled in situ metal-organic framework formation (PMMOF) process showed a considerable reduction in gas permeability as the filler loading increased. It was hypothesized that a correlation existed between the decrease in permeability and the change in the properties of the polymer, such as free volume and chain flexibility, upon in situ MOF formation. Herein, we aim to address the permeability reduction by using a cross-linked polyimide (6FDA-DAM:DABA (3:2)). It was found the degree of cross-linking affected not only the properties of the polymer, but also the in situ formation of the ZIF-8 filler particles in the cross-linked polymer. The proper degree of cross-linking resulted in suppressing C₃H₆ permeability reduction, suggesting a possible strategy to overcome the issue of PMMOF. The swelling of the polymer followed by chain rearrangement during the PMMOF, as well as the structural rigidity of the polymer, were found to be critical in mitigating permeability reduction.

Metal-Organic Frameworks (MOFs)-Based Mixed Matrix Membranes (MMMs) for Gas Separation: A Review on Advanced Materials in Harsh Environmental Applications

The booming of global environmental awareness has driven the scientific community to search for alternative sustainable approaches. This is accentuated in the 13th sustainable development goal (SDG13), climate action, where urgent efforts are salient in combating the drastic effects of climate change. Membrane separation is one of the indispensable gas purification technologies that effectively reduces the carbon footprint and is energy-efficient for large-scale integration. Metal-organic frameworks (MOFs) are recognized as promising fillers embedded in mixed matrix membranes (MMMs) to enhance gas separation performance. Tremendous research studies on MOFs-based MMMs have been conducted. Herein, this review offers a critical summary of the MOFs-based MMMs developed in the past 3 years. The basic models to estimate gas transport, preparation methods, and challenges in developing MMMs are discussed. Subsequently, the application and separation performance of a variety of MOFs-based MMMs including those of advanced MOFs materials are summarized. To accommodate industrial needs and resolve commercialization hurdles, the latest exploration of MOF materials for a harsh operating condition is emphasized. Along with the contemplation on the outlook, future perspective, and opportunities of MMMs, it is anticipated that this review will serve as a stepping stone for the coming MMMs research on sustainable and benign environmental application.

The Optimization of Dispersion and Application Techniques for Nanocarbon-Doped Mixed Matrix Gas Separation Membranes

In this work, supported cellulose acetate (CA) mixed matrix membranes (MMMs) were prepared and studied concerning their gas separation behaviors. The dispersion of carbon nanotube fillers were studied as a factor of polymer and filler concentrations using the mixing methods of the rotor–stator system (RS) and the three-roll-mill system (TRM). Compared to the dispersion quality achieved by RS, samples prepared using the TRM seem to have slightly bigger, but fewer and more homogenously distributed, agglomerates. The green γ-butyrolactone (GBL) was chosen as a polyimide (PI) polymer-solvent, whereas diacetone alcohol (DAA) was used for preparing the CA solutions. The coating of the thin CA separation layer was applied using a spin coater. For coating on the PP carriers, a short parameter study was conducted regarding the plasma treatment to affect the wettability, the coating speed, and the volume of dispersion that was applied to the carrier. As predicted by the parameter study, the amount of dispersion that remained on the carriers decreased with an increasing rotational speed during the spin coating process. The dry separation layer thickness was varied between about 1.4 and 4.7 μm. Electrically conductive additives in a non-conductive matrix showed a steeply increasing electrical conductivity after passing the so-called percolation threshold. This was used to evaluate the agglomeration behavior in suspension and in the applied layer. Gas permeation tests were performed using a constant volume apparatus at feed pressures of 5, 10, and 15 bar. The highest calculated CO₂/N₂ selectivity (ideal), 21, was achieved for the CA membrane and corresponded to a CO₂ permeability of 49.6 Barrer.

Tunable Supramolecular Cavities Molecularly Homogenized in Polymer Membranes for Ultraefficient Precombustion CO2 Capture

Processable molecular-sieving membranes are important materials for realizing energy-efficient precombustion CO₂ capture during industrial-scale hydrogen production. However, the promising design of mixed matrix membranes (MMMs) that aims to integrate the molecular-sieving properties of nanoporous architectures with industrial processable polymers still faces performance and fabrication issues due to the formation of segregated nanofiller domains in their polymer matrices. Here, an unconventional nanocomposite membrane design is proposed using soluble organic macrocyclic cavitands (OMCs) with tunable open cavity sizes that not only mitigate the formation the discrete nanofiller phases but also deliver distinct molecular-sieving separations. The versatile organic-solvent solubility coupled with highly interactive functionalities of OMCs allows them to obtain molecularly homogeneous mixing with matrix polymers and form only one integral continuous phase crucial to the robust processability of polymers. A series of polybenzimidazole-based molecularly mixed composite membranes (MMCMs) are fabricated via the incorporation of a soluble and thermally stable OMC choice, sulfocalixarenes, with various cavity sizes. These membranes achieve outstanding high-temperature mixed-gas H₂ /CO₂ separation performances comparable with several state-of-the-art molecular-sieving membranes owing to effective size-sieving gas passages through the open or partially-intruded supramolecular cavities. The broadly tunable structures and functionalities of OMCs would make their MMCMs attractive for other energy-intensive molecular separations.

Modulating Polymer Dynamics via Supramolecular Interaction with Ultrasmall Nanocages for Recyclable Gas Separation Membranes with Intrinsic Microporosity

The engineering of mixed-matrix membranes is severely hindered by the trade-off between mechanical performance and effective utilization of inorganic fillers' microporosity. Herein, we report a feasible approach for optimal gas separation membranes through the fabrication of coordination nanocages with poly(4-vinylpyridine) (P4VP) via strong supramolecular interactions, enabling the homogeneous dispersion of nanocages in polymer matrixes with long-term structural stability. Meanwhile, suggested from dynamics studies, the strong attraction between P4VP and nanocages slows down polymer dynamics and rigidifies the polymer chains, leading to frustrated packing and lowered densities of the polymer matrix. This effect allows the micropores of nanocages to be accessible to external gas molecules, contributing to the intrinsic microporosity of the nanocomposites and the simultaneous enhancement of permselectivities. The facile strategy for supramolecular synthesis and polymer dynamics attenuation paves avenues to rational design of functional hybrid membranes for gas separation applications.

A 2D Graphitic-Polytriaminopyrimidine (g-PTAP)/Poly(ether-block-amide) Mixed Matrix Membrane for CO2 Separation

Poly(ether-block-amide)/g-PTAP mixed matrix membranes (MMMs) were developed by incorporating different wt.% (1-10%) of a novel 2D g-PTAP nanofiller and its effects on membrane structure and gas permeability were studied. The novel 2D material g-PTAP was synthesized and characterized by various analytical techniques including field-emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and Raman spectroscopy. The fabricated MMMs were investigated to study the interaction and compatibility between Pebax and g-PTAP. The MMMs showed an effective integration of g-PTAP nanofiller into the Pebax matrix without affecting its thermal stability. Gas permeation experiments with MMMs showed improved CO₂ permeability and selectivity (CO₂ /N₂ ) upon incorporation of g-PTAP in the Pebax polymer matrix. The maximum CO₂ permeability enhancement from 82.3 to 154.6 Barrer with highest CO₂ /N₂ selectivity from 49.5 to 83.5 were found with 2.5 wt.% of nanofiller compared to neat Pebax membranes.

An Analysis of the Effect of ZIF-8 Addition on the Separation Properties of Polysulfone at Various Temperatures

The transport of H₂, He, CO₂, O₂, CH₄, and N₂ at three temperatures up to 65 °C was measured in dense, thick composite films formed by amorphous Polysulfone (PSf) and particles of the size-selective zeolitic imidazolate framework 8 (ZIF-8) at loadings up to 16 wt%. The morphological and structural properties of the membranes were analyzed via SEM and density measurement. The addition of ZIF-8 to PSf enhances the H₂ and He permeabilities up to 480% with respect to the pure polymer, while the ideal H₂/CO₂ and He/CO₂ selectivities of MMMs reach values up to 30–40% higher than those of pure PSf. The relative permeability and diffusivity enhancements are higher than those obtained in other polymers, such as PPO, with the same amount of filler. The Maxwell–Wagner–Sillars model is able to represent the MMM H₂/CO₂ separation performance for filler volume fractions below 10%.

Metal and Covalent Organic Frameworks for Membrane Applications

Better and more efficient membranes are needed to face imminent and future scientific, technological and societal challenges. New materials endowed with enhanced properties are required for the preparation of such membranes. Metal and Covalent Organic Frameworks (MOFs and COFs) are a new class of crystalline porous materials with large surface area, tuneable pore size, structure, and functionality, making them a perfect candidate for membrane applications. In recent years an enormous number of articles have been published on the use of MOFs and COFs in preparation of membranes for various applications. This review gathers the work reported on the synthesis and preparation of membranes containing MOFs and COFs in the last 10 years. Here we give an overview on membranes and their use in separation technology, discussing the essential factors in their synthesis as well as their limitations. A full detailed summary of the preparation and characterization methods used for MOF and COF membranes is given. Finally, applications of these membranes in gas and liquid separation as well as fuel cells are discussed. This review is aimed at both experts in the field and newcomers, including students at both undergraduate and postgraduate levels, who would like to learn about preparation of membranes from crystalline porous materials.