All-Carbon Hybrid Aerogels: Synthesis, Properties, and Applications

Droplet-templating soft materials into structured bead-based aerogels with compartmentalized or welded configurations

Achieving precise control over the composition and architecture of nanomaterial-based aerogels remains a significant challenge. Here, we introduce a droplet-templating approach to engineer ultra-lightweight aerogels via the interfacial co-assembly of nanoparticles-surfactants (NPSs) at polar/apolar liquid interfaces. This approach enables the creation of aerogels with tailored compartmentalized or welded bead architectures, exhibiting multilayer, gradient, and hybrid morphologies from a range of 1D and 2D nanomaterials. By precisely controlling evaporation and freeze-drying processes, we fabricate aerogels with customizable micro-domains, without requiring chemical binders. Our approach provides a platform for developing soft materials with tunable properties, paving a new path for applications in soft matter and aerogel engineering.

Alloying Confined Regulation of Nanoparticles in a Hierarchically Directed Porous Carbon for Zinc-Air Batteries

The rational design of non-noble metal-based electrocatalysts with efficient bifunctional catalytic activity is critical for the widespread application of zinc-air batteries (ZABs). In this study, an FeNi alloy encapsulated three-dimensional honeycomb-like network structure of carbon aerogels (FeNi/CAs) electrocatalyst was constructed using directional freeze-drying technology. The innovative architecture, combined with the synergistic effect between Fe and Ni, endows the FeNi/CAs catalyst with outstanding bifunctional catalytic activity compared with the introduction of a single metal in carbon aerogels. Specifically, the catalyst achieves a high half-wave potential (E1/2) of 0.90 V for the oxygen reduction reaction (ORR) and excellent stability with a negligible shift of E1/2 (9 mV) after 2000 cycles. Moreover, the FeNi/CAs catalyst exhibits a smaller potential difference (ΔE = 0.68 V) between the ORR and oxygen evolution reaction (OER), highlighting its superior bifunctional activity. Furthermore, the rechargeable ZABs with FeNi/CAs catalysts show remarkable power density (226 mW cm-2) and energy density (985 mWh kg-1), as well as over 1200 h of cycling stability. Additionally, the discharge rate performance of the assembled flexible all-solid-state battery based on this catalyst remains stable under different bending angles, suggesting its robustness and potential for use in wearable electronic devices. This work provides a compelling strategy for the construction of advanced electrocatalysts by leveraging hierarchical structural features and metal synergy, paving the way for high-performance and durable ZABs in next-generation energy storage applications.

A sustainable carbon aerogel from waste paper with exceptional performance for antibiotics removal from water

In this work, a sustainable 3D carbon aerogel (AO-WPC) is prepared from waste paper (WP), and used for efficient antibiotics removal from water. The AO-WPC aerogel shows good mechanical property and can recover after 100th of 30 % compression strain. The specific surface area of AO-WPC aerogel is up to 654.58 m2/g. More importantly, this aerogel reveals proper pore size distribution, including micro sized macropores between carbon fibers and intrinsic nano scale mesopores (11.86 nm), which is conducive to remove antibiotics from water. Taking tetracycline (Tc) as an example, the maximum adsorption capacity and adsorption rate of AO-WPC for Tc are as high as 384.6 mg/g and 0.510 g/(mg‧min), respectively, which exhibits significant advantages over most of the recent absorbents, and the adsorption toward Tc reveals good resistance to various environmental factors, including pH, various ions, and dissolved organic matter (DOM). Moreover, good thermal stability enables the AO-WPC aerogel to be regenerated through simple burning, and the adsorption capacity of Tc only decreases by 10.4 % after 10 cycles. Mechanism research shows that hydrogen bonding and π-π electron-donor-acceptor (EDA) interaction play the important role in the adsorption. The excellent mechanical property and adsorption performance imply good practical prospect of the AO-WPC aerogel.

Ultra-Mild Fabrication of Highly Concentrated SWCNT Dispersion Using Spontaneous Charging in Solvated Electron System

The efficient dispersion of single-walled carbon nanotubes (SWCNTs) has been the subject of extensive research over the past decade. Despite these efforts, achieving individually dispersed SWCNTs at high concentrations remains challenging. In this study, we address the limitations associated with conventional methods, such as defect formation, excessive surfactant use, and the use of corrosive solvents. Our novel dispersion method utilizes the spontaneous charging of SWCNTs in a solvated electron system created by dissolving potassium in hexamethyl phosphoramide (HMPA). The resulting charged SWCNTs (c-SWCNTs) can be directly dispersed in the charging medium using only magnetic stirring, leading to defect-free c-SWCNT dispersions with high concentrations of up to 20 mg/mL. The successful dispersion of individual c-SWCNT strands is confirmed by their liquid-crystalline behavior. Importantly, the dispersion medium for c-SWCNTs exhibits no reactivity with metals, polymers, or other organic solvents. This versatility enables a wide range of applications, including electrically conductive free-standing films produced via conventional blade coating, wet-spun fibers, membrane electrodes, thermal composites, and core-shell hybrid microparticles.

Recent Advances on Nitrogen-Doped Porous Carbons Towards Electrochemical Supercapacitor Applications

Due to ever-increasing global energy demands and dwindling resources, there is a growing need to develop materials that can fulfil the World's pressing energy requirements. Electrochemical energy storage devices have gained significant interest due to their exceptional storage properties, where the electrode material is a crucial determinant of device performance. Hence, it is essential to develop 3-D hierarchical materials at low cost with precisely controlled porosity and composition to achieve high energy storage capabilities. After presenting the brief updates on porous carbons (PCs), then this review will focus on the nitrogen (N) doped porous carbon materials (NPC) for electrochemical supercapacitors as the NPCs play a vital role in supercapacitor applications in the field of energy storage. Therefore, this review highlights recent advances in NPCs, including developments in the synthesis of NPCs that have created new methods for controlling their morphology, composition, and pore structure, which can significantly enhance their electrochemical performance. The investigated N-doped materials a wide range of specific surface areas, ranging from 181.5 to 3709 m2  g-1 , signifies a substantial increase in the available electrochemically active surface area, which is crucial for efficient energy storage. Moreover, these materials display notable specific capacitance values, ranging from 58.7 to 754.4 F g-1 , highlighting their remarkable capability to effectively store electrical energy. The outstanding electrochemical performance of these materials is attributed to the synergy between heteroatoms, particularly N, and the carbon framework in N-doped porous carbons. This synergy brings about several beneficial effects including, enhanced pseudo-capacitance, improved electrical conductivity, and increased electrochemically active surface area. As a result, these materials emerge as promising candidates for high-performance supercapacitor electrodes. The challenges and outlook in NPCs for supercapacitor applications are also presented. Overall, this review will provide valuable insights for researchers in electrochemical energy storage and offers a basis for fabricating highly effective and feasible supercapacitor electrodes.

Polyaniline Modified CNTs and Graphene Nanocomposite for Removal of Lead and Zinc Metal Ions: Kinetics, Thermodynamics and Desorption Studies

A novel polyaniline-modified CNT and graphene-based nanocomposite (2.32–7.34 nm) was prepared and characterized by spectroscopic methods. The specific surface area was 176 m²/g with 0.232 cm³/g as the specific pore volume. The nanocomposite was used to remove zinc and lead metal ions from water; showing a high removal capacity of 346 and 581 mg/g at pH 6.5. The data followed pseudo-second-order, intraparticle diffusion and Elovich models. Besides this, the experimental values obeyed Langmuir and Temkin isotherms. The results confirmed that the removal of lead and zinc ions occurred in a mixed mode, that is, diffusion absorption and ion exchange between the heterogeneous surface of the sorbent containing active adsorption centers and the solution containing metal ions. The enthalpy values were 149.9 and 158.6 J.mol⁻¹K⁻¹ for zinc and lead metal ions. The negative values of free energies were in the range of −4.97 to −26.3 kJ/mol. These values indicated an endothermic spontaneous removal of metal ions from water. The reported method is useful to remove the zinc and lead metal ions in any water body due to the high removal capacity of nanocomposite at natural pH of 6.5. Moreover, a low dose of 0.005 g per 30 mL made this method economical. Furthermore, a low contact time of 15 min made this method applicable to the removal of the reported metal ions from water in a short time. Briefly, the reported method is highly economical, nature-friendly and fast and can be used to remove the reported metal ions from any water resource.

Polymeric hybrid aerogels and their biomedical applications

Aerogels are a class of porous materials that possess extremely high specific surface area, high pore volume, high porosity, and variable chemical structures. They have been widely applied in the fields of aerospace, chemical engineering, construction, electrotechnics, and biomedicine. In recent years a great boom in aerogels has been observed, where various new aerogels with novel physicochemical properties and functions have been synthesized. Nevertheless, native aerogels with a single component normally face severe problems such as low mechanical strength and lack of functions. One strategy to solve the problems is to construct hybrid aerogels. In this study, a comprehensive review on polymer based hybrid aerogels is presented, including polymer-polymer, polymer-carbon material, and polymer-inorganic hybrid aerogels, which will be introduced and discussed in view of their chemical structures and hybrid structures. Most importantly, polymeric hybrid aerogels are classified into three different composition levels, which are molecular-level, molecular-aggregate-level, and aggregate-level, due to the fact that hybrid aerogels with the same chemical structures but with different composition levels might show quite different functions or properties. The biomedical applications of these hybrid aerogels will also be reviewed and discussed, where the polymeric components in the hybrid aerogels provide the main contribution. This review would provide creative design principles for aerogels by considering both their chemical and physical structures.

Advances in Manufacturing Composite Carbon Nanofiber-Based Aerogels

This article provides an overview on manufacturing composite carbon nanofiber-based aerogels through freeze casting technology. As known, freeze casting is a relatively new manufacturing technique for generating highly porous structures. During the process, deep cooling is used first to rapidly solidify a well-dispersed slurry. Then, vacuum drying is conducted to sublimate the solvent. This allows the creation of highly porous materials. Although the freeze casting technique was initially developed for porous ceramics processing, it has found various applications, especially for making aerogels. Aerogels are highly porous materials with extremely high volume of free spaces, which contributes to the characteristics of high porosity, ultralight, large specific surface area, huge interface area, and in addition, super low thermal conductivity. Recently, carbon nanofiber aerogels have been studied to achieve exceptional properties of high stiffness, flame-retardant and thermal-insulating. The freeze casting technology has been reported for preparing carbon nanofiber composite aerogels for energy storage, energy conversion, water purification, catalysis, fire prevention etc. This review deals with freeze casting carbon nanofiber composite materials consisting of functional nanoparticles with exceptional properties. The content of this review article is organized as follows. The first part will introduce the general freeze casting manufacturing technology of aerogels with the emphasis on how to use the technology to make nanoparticle-containing composite carbon nanofiber aerogels. Then, modeling and characterization of the freeze cast particle-containing carbon nanofibers will be presented with an emphasis on modeling the thermal conductivity and electrical conductivity of the carbon nanofiber network aerogels. After that, the applications of the carbon nanofiber aerogels will be described. Examples of energy converters, supercapacitors, secondary battery electrodes, dye absorbents, sensors, and catalysts made from composite carbon nanofiber aerogels will be shown. Finally, the perspectives to future work will be presented.