Molecular Insights into Adhesion at a Buried Silica-Filled Silicone/Polyethylene Terephthalate Interface

Correlation Between the Molecular-Level Behavior of Polyurethane on Oily Surfaces and Adhesive Strength

Adhesive bonding is commonly used in various industrial fields. Among the various types of adhesives, polyurethane adhesives have unique properties, such as room-temperature curing, flexibility, and heat insulation, making them indispensable materials in the current automotive and aerospace industries. In these industries, adherends coated with mineral oil or press oil on their surfaces to prevent corrosion are often required, and bonding without degreasing is preferred. Hence, understanding the mechanism of surface adhesion in the presence of oil is crucial. This study aimed to understand the molecular behavior of oil at adherend interfaces and its impact on adhesion. The correlation between the behavior of silicone oil at polyurethane interfaces and adhesion strength was investigated using vibrational sum frequency generation (SFG) spectroscopy, an interface-specific vibrational spectroscopic technique. When polyurethane is cured at room temperature, the silicone oil present at the interface is absorbed into the bulk and disappears from the interface. After being absorbed into the polyurethane during room-temperature curing, the silicone oil remained near the interfacial region, and when the polyurethane was annealed to promote polymerization, it reappeared at the interface, resulting in a significant decrease in adhesion strength. These observations of the behavior of silicone oil at the polyurethane adhesive interface can be explained by the relationships between the solubility of silicone oil, the raw compounds of polyurethane, and polyurethane and provide significant insights into the reliability of adhesion on oily surfaces. They will also contribute to the design of curing behavior for the development of polyurethane adhesives with high adhesion strength to oil-covered adherend surfaces.

Investigating the Molecular Behaviors of Titanium Catalyst and Silane Cross-Linker at the Buried Silicone Interface

The curing and adhesion properties of many silicone adhesives are mediated by organometallic catalysts (e.g., titanates, zirconates, or aluminates) and silane cross-linker and coupling agents in the formulation. However, how these catalysts and cross-linkers behave at the interface to enhance adhesion is not well established. In this study, sum frequency generation (SFG) vibrational spectroscopy was utilized to investigate the behaviors of titanium catalysts and silane cross-linkers at buried interfaces. When a titanium catalyst (titanium diisopropoxy-bis ethylacetoacetate (TDIDE)) was mixed with methyltrimethoxysilane (MTMS), a new SFG signal centered at ∼2815 cm-1 emerges, especially in the formulations where there were substantially more MTMS than titanium catalysts. At the same time, methoxy signals (∼2845 cm-1) were found to increase in intensity as more MTMS was present in the sample. In contrast, mixtures that had more titanium catalysts than MTMS did not show the ∼2815 cm-1 peak or the strong methoxy signals. It is concluded that the ∼2815 cm-1 peak is attributed to the C-H stretching mode of a Ti-OCH3 moiety, an intermediate species formed by the reaction between MTMS and titanium catalyst that results in ligand exchange. SFG experiments were also conducted with TDIDE-MTMS mixtures incorporated into PDMS. Similar interfacial behaviors of TDIDE and MTMS could be observed at the interface. To the best of our knowledge, this is the first time that the mechanism has been elucidated as to the molecular interactions that occur between titanium catalyst and silane in silicone adhesive formulation at buried interface.

Molecular Structures of Surfaces and Interfaces of Poly(dimethylsiloxane) Incorporated with Silicone Oils Containing Phenyl Functionality

Poly(dimethylsiloxane) (PDMS) materials have been widely researched and applied as fouling-release coatings. Incorporation of silicone oils into PDMS has been shown to improve the antifouling properties of PDMS materials. In this research, we applied sum frequency generation (SFG) vibrational spectroscopy to study PDMS materials incorporated with various silicone oils containing phenyl groups in air, water, and protein solutions. It was found that the surface structures of various silicone oils varied, which results in different surface structures of PDMS with different oils incorporated. Such different PDMS surfaces interact with water molecules differently, leading to different surface hydrations. A model protein, fibrinogen, was used to study molecular interactions between oil-incorporated PDMS and biological molecules, testing the antifouling and fouling-release performance of different PDMS materials. It was found that fibrinogen has different adsorption behaviors on different PDMS surfaces, while adsorbed fibrinogen adopts bent structures. This study demonstrated that SFG can be used to deduce molecular information on silicone oil, PDMS, water, and fibrinogen on surfaces/at interfaces in situ in real-time. The different silicone oils incorporated into PDMS changed the PDMS surfaces, leading to varied interactions with water and biological media, influencing the antifouling and fouling-release activities. In most cases, the presence of silicone oils could enhance the surface hydration. However, the presence of phenyl groups could reduce the level of surface hydration. Nevertheless, our studies demonstrated that incorporation of silicone oils into PDMS led to better antifouling or fouling-release properties.

Environmental Effects on the Interfacial Chemical Reactions at RTV Silicone-Silica Interfaces

Silicone sealants and adhesives are extensively used in construction, automotive, industrial, and electronic applications because they exhibit excellent mechanical properties, strong adhesion, and good weather resistance. Room-temperature vulcanized (RTV) silicones develop good adhesion to many substrates and do not require heat for curing, which leads to flexible use in many applications. Although it is known that various factors such as relative humidity and temperature affect the curing of the RTV silicone adhesives, the interfacial chemistry that occurs during the curing process is still poorly understood but critical for success in adhesive applications. To address this, sum frequency generation (SFG) vibrational spectroscopy was used to probe the molecular details of the buried interface of the RTV silicone adhesive in situ. Time-dependent SFG experiments were conducted on two polydimethylsiloxane (PDMS) matrices, at three humidity levels, and with two kinds of silica surfaces to investigate the behavior of the methoxy groups at the interface and the impact of environmental conditions on the adhesion mechanism. It was found that both the methoxy groups from methyltrimethoxysilane (MTMS) and methoxy-terminated PDMS could segregate to the interface. The diffusion of MTMS and bulk rearrangement of methoxy-terminated PDMS lead to the segregation and ordering of methoxy groups at the interface. After comparing eight samples cured under different environmental conditions, the reactions of the interfacial methoxy groups were found to be facilitated by both the surface water on silica and moisture from the environment. The silylation treatment on the silica slows the reactions of the interfacial methoxy groups, while the high environmental humidity accelerates the consumption of the interfacial methoxy groups. These findings provide insightful information about the adhesion mechanism of RTV silicone adhesives and accelerate new product development.

Molecular behavior of silicone adhesive at buried polymer interface studied by molecular dynamics simulation and sum frequency generation vibrational spectroscopy

Silicones have excellent material properties and are used extensively in many applications, ranging from adhesives and lubricants to electrical insulation. To ensure strong adhesion of silicone adhesives to a wide variety of substrates, silane-based adhesion promotors are typically blended into the silicone adhesive formulation. However, little is known at the molecular level about the true silane adhesion promotion mechanism, which limits the ability to develop even more effective adhesion promoters. To understand the adhesion promotion mechanism of silane molecules at the molecular level, this study has used sum frequency generation vibrational spectroscopy (SFG) to determine the behavior of (3-glycidoxypropyl)trimethoxy silane (γ-GPS) at the buried interface between poly(ethylene terephthalate) (PET) and a bulk silicone adhesive. To complement and extend the SFG results, atomistic molecular dynamics (MD) simulations were applied to investigate molecular behavior and interfacial interaction of γ-GPS at the silicone/PET interface. Free energy computations were used to study the γ-GPS interaction in the sample system and determine the γ-GPS interfacial segregation mechanism. Both experiments and simulations consistently show that γ-GPS molecules prefer to segregate at the interface between PET and PDMS. The methoxy groups on γ-GPS molecules orient toward the PDMS polymer phase. The consistent picture of interfacial structure emerging from both simulation and experiment provides enhanced insight on how γ-GPS behaves in the silicone - PET system and illustrates why γ-GPS could improve the adhesion of silicone adhesive, leading to further understanding of silicone adhesion mechanisms useful in the design of silicone adhesives with improved performance.

Characterization of Buried Interfaces of Silicone Materials in Situ to Understand Their Fouling-Release, Antifouling, and Adhesion Properties

Poly(dimethylsiloxane) (PDMS) has numerous excellent properties and is extensively used as the main component of many silicone products in a variety of research fields and practical applications such as biomedical materials, aviation, construction, electronic devices, and automobiles. Interfacial structures of PDMS and other components in silicone systems are important for such research and applications. It is difficult to probe interfacial molecular structures of buried solid-liquid and solid-solid interfaces of silicone materials due to the lack of appropriate analytical tools. In this feature article, we presented our research on elucidating the molecular structures of PDMS as well as other additives in silicone samples at buried interfaces in situ at the molecular level using a nonlinear optical spectroscopic technique, sum frequency generation (SFG) vibrational spectroscopy. SFG was applied to study various PDMS surfaces in liquid environments to understand their fouling-release and antifouling activities. SFG has also been used to study buried solid-solid interfaces between silicone adhesives and polymers, elucidating the molecular adhesion mechanisms. Our SFG studies provide important knowledge on interfacial structure-function relationships of silicone materials, helping the design and development of silicone materials with improved properties through optimization of silicone interfacial structures.

Elucidating the Changes in Molecular Structure at the Buried Interface of RTV Silicone Elastomers during Curing

Silicone elastomers are widely used in many industrial applications, including coatings, adhesives, and sealants. Room-temperature vulcanized (RTV) silicone, a major subcategory of silicone elastomers, undergoes molecular structural transformations during condensation curing, which affect their mechanical, thermal, and chemical properties. The role of reactive hydroxyl (-OH) groups in the curing reaction of RTV silicone is crucial but not well understood, particularly when multiple sources of hydroxyl groups are present in a formulated product. This work aims to elucidate the interfacial molecular structural changes and origins of interfacial reactive hydroxyl groups in RTV silicone during curing, focusing on the methoxy groups at interfaces and their relationship to adhesion. Sum frequency generation (SFG) vibrational spectroscopy is an in situ nondestructive technique used in this study to investigate the interfacial molecular structure of select RTV formulations at the buried interface at different levels of cure. The primary sources of hydroxyl groups required for interfacial reactions in the initial curing stage are found to be those on the substrate surface rather than those from the ingress of ambient moisture. The silylation treatment of silica substrates eliminates interfacial hydroxyl groups, which greatly impact the silicone interfacial behavior and properties (e.g., adhesion). This study establishes the correlation between interfacial molecular structural changes in RTV silicones and their effect on adhesion strength. It also highlights the power of SFG spectroscopy as a unique tool for studying chemical and structural changes at RTV silicone/substrate interface in situ and in real time during curing. This work provides valuable insights into the interfacial chemistry of RTV silicone and its implications for material performance and application development, aiding in the development of improved silicone adhesives.

Silane Effects on Adhesion Enhancement of 2K Polyurethane Adhesives

With excellent properties such as great flexibility, outstanding chemical resistance, and superb mechanical strength, two-part polyurethane (2K PU) adhesives have been widely applied in many applications, including those in transportation and construction. Despite the extensive use, their adhesion to nonpolar polymer substrates still needs to be improved and has been widely studied. The incorporation of silane molecules and the use of plasma treatment on substrate surfaces are two popular methods to increase the adhesion of 2K PU adhesives, but their detailed adhesion enhancement mechanisms are still largely unknown. In this research, sum frequency generation (SFG) vibrational spectroscopy was used to probe the influence of added or coated silanes on the interfacial structure at the buried polypropylene (PP)/2K PU adhesive interface in situ. How plasma treatment on PP could improve adhesion was also investigated. To achieve maximum adhesion, two methods to involve silanes were studied. In the first method, silanes were directly mixed with the 2K PU adhesive before use. In the second method, silane molecules were spin-coated onto the PP substrate before the PU adhesive applied. It was found that the first method could not improve the 2K PU adhesion to PP, while the second method could substantially enhance such adhesion. SFG studies demonstrated that with the second method silane molecules chemically reacted at the interface to connect PP and 2K PU adhesive to improve the adhesion. With the first method, silane molecules could not effectively diffuse to the interface to enhance adhesion. In this research, plasma treatment was also found to be a useful method to improve the adhesion of the 2K PU adhesive to nonpolar polymer materials.

Molecular Behavior of 1K Polyurethane Adhesive at Buried Interfaces: Plasma Treatment, Annealing, and Adhesion

One-part (1K) polyurethane (PU) adhesive has excellent bulk strength and environmental resistance. It is therefore widely used in many fields, such as construction, transportation, and flexible lamination. However, when contacting non-polar polymer materials, the poor adhesion of 1K PU adhesive may not be able to support its outdoor applications. To solve this problem, plasma treatment of the non-polar polymer surface has been utilized to improve adhesion between the polymer and 1K PU adhesive. The detailed mechanisms of adhesion enhancement of the 1K PU adhesive caused by plasma treatment on polymer substrates have not been studied extensively because adhesion is a property of buried interfaces which are difficult to probe. In this study, sum frequency generation (SFG) vibrational spectroscopy was used to investigate the buried PU/polypropylene (PP) interfaces in situ nondestructively. Fourier-transform infrared spectroscopy, the X-ray diffraction technique, and adhesion tests were used as supplemental methods to SFG in the study. The 1K PU adhesive is a moisture-curing adhesive and usually needs several days to be fully cured. Here, time-dependent SFG experiments were conducted to monitor the molecular behaviors at the buried 1K PU adhesive/PP interfaces during the curing process. It was found that the PU adhesives underwent rearrangement during the curing process with functional groups gradually becoming ordered at the interface. Stronger adhesion between the plasma-treated PP substrate and the 1K PU adhesive was observed, which was achieved by the interfacial chemical reactions and a more rigid interface. Annealing the samples increased the reaction speed and enhanced the bulk PU strength with higher crystallinity. In this research, molecular mechanisms of adhesion enhancement of the 1K PU adhesive caused by the plasma treatment on PP and by annealing the PU/PP samples were elucidated.

Kinetics of the interfacial curing reaction for an epoxy-amine mixture

A better understanding of the chemical reaction between epoxy and amine compounds at a solid interface is crucial for the design and fabrication of materials with appropriate adhesive strength. Here, we examined the curing reaction kinetics of epoxy phenol novolac and 4,4'-diaminodiphenyl sulfone at the outermost interface using sum-frequency generation spectroscopy, and X-ray and neutron reflectivity in conjunction with a full atomistic molecular dynamics simulation. The reaction rate constant was much larger at the quartz interface than in the bulk. While the apparent activation energy at the quartz interface obtained from an Arrhenius plot was almost identical to the bulk value, the frequency factor at the quartz interface was greater than that in the bulk. These results could be explained in terms of the densification and orientation of reactants at the interface, facilitating the encounter of the reactants present.

Versatilely Manipulating the Mechanical Properties of Polymer Nanocomposites by Incorporating Porous Fillers: A Molecular Dynamics Simulation Study

Polymer nanocomposites (PNCs) have been attracting myriad scientific and technological attention due to their promising mechanical and functional properties. However, there remains a need for an efficient method that can further strengthen the mechanical performance of PNCs. Here, we propose a strategy to design and fabricate novel PNCs by incorporating porous fillers (PFs) such as metal-organic frameworks with ultrahigh specific surface areas and tunable nanospaces to polymer matrices via coarse-grained molecular dynamics simulations. Three important parameters─the polymer chain stiffness (k), the interaction strength between the PF center and the end functional groups of polymer chains (ε_center end), and the PF weight fraction (w)─are systematically examined. First, attributed to the penetration of polymer chains into PFs at a strong ε_center end, the dimension of polymer chains such as the radius of gyration and the end-to-end distance increases greatly as a function of k compared to the case of the neat polymer system. The penetration of polymer chains is validated by characterizing the radial distribution function between end functional groups and filler centers, as well as the visualization of the snapshots. Also, the dispersion state of PFs tends to be good because of the chain penetration. Then, the glass transition temperature ratio of PNCs to that of the neat systems exhibits a maximum in the case of k = 5ε, indicating that the strongest interlocking between polymer chains and PFs occurs at intermediate chain stiffness. The polymer chain dynamics of PNCs decreases to a plateau at k = 5ε and then becomes stable, and the relative mobility to that of the neat system as well presents the same variation trend. Furthermore, the mechanical property under uniaxial deformation is thoroughly studied, and intermediates k, ε_center end, and w can bring about the best mechanical property. This is because of the robust penetration and interaction, which is confirmed by calculating the stress of every component of PNCs with and without end functional groups and PF centers as well as the nonbonded interaction energy change between different components. Finally, the optimal condition (k = 5.36ε, ε_center end = 5.29ε, and w = 6.54%) to design the PNC with superior mechanical behavior is predicted by Gaussian process regression, an active machine learning (ML) method. Overall, incorporating PFs greatly enhances the entanglements and interactions between polymer chains and nanofillers and brings effective mechanical reinforcements with lower filler weight fractions. We anticipate that this will provide new routes to the design of mechanically reinforced PNCs.

Molecular Interactions between Amino Silane Adhesion Promoter and Acrylic Polymer Adhesive at Buried Silica Interfaces

In this study, the influence of an amino silane (3-(2-aminoethylamino)-propyldimethoxymethylsilane, AEAPS) on the interfacial structure and adhesion of butyl acrylate/methyl methacrylate copolymers (BAMMAs) to silica was investigated by sum frequency generation vibrational spectroscopy (SFG). Small amounts of methacrylic acid, MAA, were included in the BAMMA polymerizations to assess the impact of carboxylic acid functionality on the glass interface. SFG was used to probe the O-H and C═O groups of incorporated MAA, ester C═O groups of BAMMA, and CH groups from all species at the silica interfaces. The addition of AEAPS resulted in a significant change in the molecular structure of the polymer at the buried interface with silica due to specific interactions between the BAMMA polymers and silane. SFG results were consistent with the formation of ionic bonds between the primary and secondary amines of the AEAPS tail group and the MAA component of the polymer, as evidenced by the loss of the MAA O-H and C═O signals at the interface. It is extensively reported in the literature that methoxy head groups of an amino silane chemically bind to the silanols of glass, leaving the amine groups available to react with various chemical functionalities. Our results are consistent with this scenario and support an adhesion promotion mechanism of amino silane with various aspects: (1) the ionic bond formation between the tail amine group and acid functionality on BAMMA, (2) the chemical coupling between the silane head group and glass, (3) migration of more ester C═O groups to the interface with order, and (4) disordering or reduced levels of CH groups at the interface. These results are important for better understanding of the mechanisms and effect of amino silanes on the adhesion between acrylate polymers and glass substrates in a variety of applications.

Effect of Electric Fields on Silicon-Based Monolayers

Electric fields can induce bond breaking and bond forming, catalyze chemical reactions on surfaces, and change the structure of self-assembled monolayers on electrode surfaces. Here, we study the effect of electric fields supplied either by an electrochemical potential or by conducting atomic force microscopy (C-AFM) on Si-based monolayers. We report that typical monolayers on silicon undergo partial desorption followed by the oxidation of the underneath silicon at +1.5 V vs Ag/AgCl. The monolayer loses 28% of its surface coverage and 55% of its electron transfer rate constant (k_et) when +1.5 V electrochemical potential is applied on the Si surface for 10 min. Similarly, a bias voltage of +5 V applied by C-AFM induces complete desorption of the monolayer at specific sites accompanied by an average oxide growth of 2.6 nm when the duration of the bias applied is 8 min. Current-voltage plots progressively change from rectifying, typical of metal-semiconductor junctions, to insulating as the oxide grows. These results define the stability of Si-based organic monolayers toward electric fields and have implication in the design of silicon-based monolayers, molecular electronics devices, and on the interpretation of charge-transfer kinetics across them.

Probing Covalent Interactions at a Silicone Adhesive/Nylon Interface

Covalent bonding is one of the most robust forms of intramolecular interaction between adhesives and substrates. In contrast to most noncovalent interactions, covalent bonds can significantly enhance both the interfacial strength and durability. To utilize the advantages of covalent bonding, specific chemical reactions are designed to occur at interfaces. However, interfacial reactions are difficult to probe in situ, particularly at the buried interfaces found in well-bonded adhesive joints. In this work, sum frequency generational (SFG) vibrational spectroscopy was used to directly examine and analyze the interfacial chemical reactions and related molecular changes at buried nylon/silicone elastomer interfaces. For self-priming elastomeric silicone adhesives, silane coupling agents have been extensively used as adhesion promoters. Here with SFG, the interfacial chemical reactions between nylon and two alkoxysilane adhesion promoters with varied functionalities (maleic anhydride (MAH) and epoxy) formulated into the silicone were observed and investigated. Evidence of reactions between the organofunctional group of each silane and reactive groups on the polyamide was found at the buried interface between the cured silicone elastomer and nylon. The adhesion strength at the nylon/cured silicone interfaces was substantially enhanced with both silane additives. SFG results elucidated the mechanisms of organo-silane adhesion promotion for silicone at the molecular level. The ability to probe and analyze detailed interfacial reactions at buried nylon/silicone interfaces demonstrated that SFG is a powerful analytical technique to aid the design and optimization of materials with desired interfacial properties.

Investigating Thin Silicone Oil Films Using Four-Wave Mixing Spectroscopy and Sum Frequency Generation Vibrational Spectroscopy

This article applies four-wave mixing (FWM) spectroscopy, a third-order nonlinear optical spectroscopic technique which is not intrinsically surface- or interface-sensitive, to study silicone oil thin films, supplemented by second-order nonlinear-optical sum frequency generation (SFG) vibrational spectroscopy. Although studies of thin organic films using coherent antistokes Raman spectroscopy (CARS), a special case of FWM, have been reported previously, in this study we demonstrate the feasibility of using a more general FWM process which involves three independent excitation laser beams to investigate silicone oil thin films. The results show that the FWM method has the potential to detect and provide molecular-level information on ultrathin silicone oil layers, down to a film thickness of 1 nm. This developed FWM methodology is widely applicable and can be utilized to study important issues in the biopharmaceutical field, e.g., to examine the distribution of silicone oil on syringe glass surfaces with subnanometer sensitivity. It can also be used to study the potentially slow reactions between silicone oil and glass surfaces as proposed in the literature but without direct molecular-level information.

Investigation of the Atmospheric Moisture Effect on the Molecular Behavior of an Isocyanate-Based Primer Surface

A primer coating is engineered to facilitate compatibility between products like adhesives, sealants, and potting compounds and targeted substrates. Prolonged exposure of isocyanate-based primer surfaces to the environment is known to negatively affect the interfacial adhesion between itself and the products subsequently applied on top of it. However, the molecular behavior behind this observed phenomenon remained to be further investigated. In this study, sum frequency generation (SFG) vibrational spectroscopy, a nonlinear optical spectroscopic technique, was applied to study the surface of an isocyanate-based primer exposed to different environments at the molecular level. Atmospheric moisture was considered to be a potential factor in impairing the adhesion performance of the primer, and thus, time- and humidity-dependent experiments were executed to monitor the molecular behavior at the primer surface using SFG. In addition, 180° peel testing experiments were conducted to measure the adhesion properties of primers after being exposed to the corresponding conditions to correlate to SFG results and establish a chemical structure-macroscopic performance relationship. This study on the changes at the primer surface in different environments with varied humidity levels as a function of time aims to provide an in-depth understanding of the moisture effect on isocyanate-based primers. These learnings may also be helpful toward exploring a broader range of coatings and surface layers and improving customer product use guidelines.