Wetting Behavior of a Surface with Dual-Scale Structures

Effect of Nanopillars on the Wetting State and Adhesion Characteristics of Molten Aluminum Droplets

To solve the adhesion problem between molten aluminum and vacuum ladle liner during the electrolytic aluminum production process, the wetting state and adhesion properties of molten aluminum droplets on substrate surfaces with different nanopillars are investigated based on molecular dynamics. The results show that the adhesion strength of molten aluminum droplets in different wetting states has the pattern Young state > Wenzel state > Cassie state. Effects of increasing nanopillar height or interval are poles apart in the wetting state and adhesion characteristics of aluminum molten droplets. The critical height and critical interval of the nanopillar where the wetting state transition occurs are obtained. The increase of the nanopillar width can induce the wetting state transition from the Cassie state to the Wenzel state. In addition, the phantom wall method is applied to study the variation of the separation force. It is found that a peak in the separation force curve occurs when the molten droplet separates from the bottom of the nanopillar interval or the top of the nanopillar. The separation force curves of the droplets in the Young state and the Cassie state have single peaks, while the droplets in the Wenzel state have double peaks.

Molecular Simulation Study on the Wettability of a Surface Texturized with Hierarchical Pillars

By using molecular dynamics simulation, we investigate the wettability of a surface texturized with a periodic array of hierarchical pillars. By varying the height and spacing of the minor pillars on top of major pillars, we investigate the wetting transition from the Cassie-Baxter (CB) to Wenzel (WZ) states. We uncover the molecular structures and free energies of the transition and meta-stable states existing between the CB and WZ states. The relatively tall and dense minor pillars greatly enhance the hydrophobicity of a pillared surface, in that, the CB-to-WZ transition requires an increased activation energy and the contact angle of a water droplet on such a surface is significantly larger.

A Superhydrophilic Silicon Surface Enhanced by Multiscale Hierarchical Structures Fabricated by Laser Direct Writing

Many biological surfaces with hierarchical structures exhibit super wetting properties, but a multiscale hierarchical metal surface with superhydrophilic performance is difficult to be fabricated using a simple method. In this work, we report a large area micro/nanotextured superhydrophilic silicon surface fabricated by a laser direct writing technique. The combination of a microscale column structure and randomization-distributed nano-bumps decorated on the column enhances the superhydrophilic properties, with the contact angle reduced substantially from about 46° to 0°, where the droplets are able to spread rapidly within 591 ms. The water wetting orientation can be regulated by controlling the shape of microcolumns on the surface. Moreover, our results show that the fabricated surface with the hierarchical structure has better droplet shape control performance and higher fog collection efficiency compared to a smooth surface. These surfaces have potential applications in heat exchangers, biosensors, cell adhesives, and self-cleaning solar cells.