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Zhang N, Gao X, Luo Y, Zhang W, Xin Y, Zhang K, Xue C, Zhang H, Wei J, Wang H. Advances in PBT Binder and Its Application in Propellants. Polymers (Basel) 2025; 17:1151. [PMID: 40362933 PMCID: PMC12073264 DOI: 10.3390/polym17091151] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/27/2025] [Revised: 04/07/2025] [Accepted: 04/16/2025] [Indexed: 05/15/2025] Open
Abstract
3,3-Bis (azide methyl) oxy-butyl ring (BAMO)-tetrahydrofuran (THF) copolyethers (PBT) are some of the most promising energetic binders. In this paper, the methods of synthesis of PBT binders are reviewed, and the research progress in PBT binders and PBT-based solid propellants in terms of their thermal and combustion behavior, curing and rheology properties, energy and aging properties, and mechanical and safety performances are systematically summarized. The problems and shortcomings of PBT binders in the application of solid propellants and their thriving trends are pointed out, providing support for speeding up the practical application of PBT binders in high-energy solid propellants.
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Affiliation(s)
- Ning Zhang
- School of Materials, Beijing Institute of Technology, Beijing 100081, China;
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Xifei Gao
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Yunjun Luo
- School of Materials, Beijing Institute of Technology, Beijing 100081, China;
- Key Laboratory for Ministry of Education of High Energy Density Materials, Beijing 100081, China
| | - Weihai Zhang
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Yanping Xin
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Kai Zhang
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Chen Xue
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Han Zhang
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Jiao Wei
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
| | - Hui Wang
- Xi’an North Huian Chemical Industry Co., Ltd., Xi’an 710302, China; (X.G.); (Y.X.); (K.Z.); (C.X.); (H.Z.); (J.W.); (H.W.)
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Triumph Z, Vyas S. Chemical bonding in potential PFAS products from the thermal degradation of energetic devices, a DFT analysis. CHEMOSPHERE 2023; 345:140363. [PMID: 37802475 DOI: 10.1016/j.chemosphere.2023.140363] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/31/2023] [Revised: 10/02/2023] [Accepted: 10/03/2023] [Indexed: 10/10/2023]
Abstract
This work investigates stability and chemical bonding in possible per- and polyfluoroalkyl substances (PFAS) generated through the disposal of munitions in controlled detonations and open burns. Density functional theory (DFT) calculations were used to determine bond dissociation enthalpies (BDEs), activation energies, and other chemical properties. Calculated parameters were used to determine the functional groups most likely to be present based on the level of fluorination and the position of fluorines. In compounds that form C-O bonds, the presence of α-fluorines significantly strengthens the C-O bond by ∼4-18 kcal/mol. The results of this study indicate that fluoroalkyl alcohols are a very likely product of the disposal of munitions. This work was designed to expedite the analytical process of confirming that PFAS are created from current disposal methods of energetic devices by providing insight as to of what types of compounds should be expected. The PFAS generated in such reactions are expected to contain some functional groups (i.e., nitro and nitrite) that have not been known to exist as a result of the environmental degradation of industrially relevant PFAS, therefore, they may have been overlooked before. These initial results imply that PFAS with nitro functionalities may be formed in these conditions considering the abundance of NO2 radicals expected to be present as well as the strength of the C-N bond that can form (∼40-50 kcal/mol) whereas with nitroso functionalities are not expected to be found since the bonds formed are much weaker (∼25-35 kcal/mol), and nitrosoalkanes are known to decompose under mild conditions. Although these results are promising, analytical work is needed to assess the conclusions of this study in real systems.
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Affiliation(s)
- Zachary Triumph
- Department of Chemistry, Colorado School of Mines, 1012 14th Street, Golden, CO, 80401, USA
| | - Shubham Vyas
- Department of Chemistry, Colorado School of Mines, 1012 14th Street, Golden, CO, 80401, USA.
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Nguyen DB, Ha VP, Vuong VD, Chien YH, Le TV, Chu CY. Simulation and Verification of the Direct Current Electric Field on Fabricating High Porosity f-MWCNTs Thin Films by Electrophoretic Deposition Technique. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2023; 39:3883-3894. [PMID: 36898055 DOI: 10.1021/acs.langmuir.2c03116] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/18/2023]
Abstract
Electrophoretic deposition (EPD) is the potential process in high porosity thin films' fabrication or complex surface coating for perovskite photovoltaics. Here, the electrostatic simulation is introduced to optimize the EPD cell design for the cathodic EPD process based on functionalized multiwalled carbon nanotubes (f-MWCNTs). The similarity between the thin film structure and the electric field simulation is evaluated by scanning electron microscopy (SEM) and atomic force microscopy (AFM) results. The thin-film surface at the edge has a higher roughness (Ra) compared to the center position (16.48 > 10.26 nm). The f-MWCNTs at the edge position tend to be twisted and bent due to the torque of the electric field. The Raman results show that f-MWCNTs with low defect density are more easily to be positively charged and deposited on the ITO surface. The distribution of oxygen and aluminum atoms in the thin film reveals that the aluminum atoms tend to have adsorption/electrostatic attraction to the interlayer defect positions of f-MWCNTs without individually depositing onto the cathode. Finally, this study can reduce the cost and time for the scale-up process by optimizing the input parameters for the complete cathodic electrophoretic deposition process through electric field inspection.
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Affiliation(s)
- Duc-Binh Nguyen
- Department of Materials Science and Engineering, Feng Chia University, Taichung City, 40724, Taiwan
- Institute of Green Products, Feng Chia University, Taichung City, 40724, Taiwan
| | - Vinh-Phuc Ha
- Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City, 740500, Vietnam
- Vietnam National University Ho Chi Minh City, Linh Trung Ward, Thu Duc District, Ho Chi Minh City, 740500, Vietnam
| | - Vinh-Dat Vuong
- Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City, 740500, Vietnam
- Vietnam National University Ho Chi Minh City, Linh Trung Ward, Thu Duc District, Ho Chi Minh City, 740500, Vietnam
| | - Yi-Hsin Chien
- Department of Materials Science and Engineering, Feng Chia University, Taichung City, 40724, Taiwan
| | - Thang Van Le
- Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City, 740500, Vietnam
- Vietnam National University Ho Chi Minh City, Linh Trung Ward, Thu Duc District, Ho Chi Minh City, 740500, Vietnam
| | - Chen-Yeon Chu
- Institute of Green Products, Feng Chia University, Taichung City, 40724, Taiwan
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Agarwal PK, Matsoukas T. Nanoenergetic Materials: Enhanced Energy Release from Boron by Aluminum Nanoparticle Addition. ACS OMEGA 2022; 7:26560-26565. [PMID: 35936477 PMCID: PMC9352159 DOI: 10.1021/acsomega.2c02691] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/30/2022] [Accepted: 07/11/2022] [Indexed: 06/10/2023]
Abstract
Boron has the highest enthalpy of oxidation per unit mass (and volume) among metals and metalloids and is an excellent candidate as a solid fuel. However, the native oxide present on the surface limits the available energy and rate of its release during oxidation. Here, we report a simple and effective method that removes the oxide in situ during oxidation via an exothermic thermite reaction with aluminum that enriches the particle in B at the expense of Al. B/Al blends with different compositions are optimized using thermogravimetry and differential scanning calorimetry, and the best sample in terms of energy release is characterized by high-resolution transmission electron microscopy, X-ray photoelectron spectroscopy, energy-dispersive spectroscopy, and X-ray diffraction. All compositions release more energy than the individual components, and the blend containing 10% Al by weight outperforms pure B by 40%. The high energy release is due to the synergistic effect of B oxidation and thermite reaction between Al and B2O3. We demonstrate the formation of ternary oxide by the oxidation of the B/Al blend that provides porous channels for the oxidation of B, thereby maximizing the contact of the metal and oxidizer. Overall, the results demonstrate the potential of using B/Al blends to improve the energetic performance of B.
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Affiliation(s)
- Prawal
P. K. Agarwal
- Department of Chemical Engineering, The Pennsylvania State University, University Park, State College, Pennsylvania 16802, United States
| | - Themis Matsoukas
- Department of Chemical Engineering, The Pennsylvania State University, University Park, State College, Pennsylvania 16802, United States
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Yang F, Pei J, Zhao H. First-Principles Investigation of Graphene and Fe 2O 3 Catalytic Activity for Decomposition of Ammonium Perchlorate. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:3844-3851. [PMID: 35297643 DOI: 10.1021/acs.langmuir.2c00027] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
The employment of catalysts is an effective way to improve ammonium perchlorate (AP) decomposition performance during the combustion of composite solid propellants. Understanding the micromechanism of catalysts at the atomic level, which is hard to be observed by experiments, can help attain more excellent decomposition properties of AP. In this study, first-principles simulations based on density functional theory were used to explore the effect of the graphene catalyst and iron oxide (Fe2O3) catalyst on AP decomposition. Considering the transfer of a H atom during AP decomposition, the most stable adsorption sites for aforementioned catalysts were found: the top of the C atom of the graphene surface with the adsorption energy of -0.378 eV and the top of the Fe atom of the Fe2O3 surface with the adsorption energy of -1.596 eV. On the basis of adsorption results, our transition state calculations indicate that, in comparison to control groups, graphene and Fe2O3 can reduce the activation energy barrier by ∼19 and ∼37%, respectively, to promote AP decomposition with a transfer process of a H atom on the catalyst surface. Our calculations provide a way for explaining the micromechanism of the catalytic activity of graphene and Fe2O3 nanocomposites in AP decomposition and guide experimental applications of graphene and Fe2O3 for catalytic reactions.
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Affiliation(s)
- Fan Yang
- Department of Mechanical Engineering, Tsinghua University, Beijing 100084, People's Republic of China
- State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, People's Republic of China
| | - Jiayun Pei
- Department of Mechanical Engineering, Tsinghua University, Beijing 100084, People's Republic of China
- State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, People's Republic of China
| | - Haiyan Zhao
- Department of Mechanical Engineering, Tsinghua University, Beijing 100084, People's Republic of China
- State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, People's Republic of China
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