Facile Fabrication of Binary Nanoscale Interface for No-Loss Microdroplet Transportation

Facile fabrication of robust superhydrophobic tapered needles for collection and transportation of underwater bubbles

The collection and transportation of underwater bubbles has attracted significant attention due to their wide range of applications in the mining, petroleum, and chemical industries. In this study, robust superhydrophobic tapered needles were successfully fabricated by spraying a superhydrophobic coating prepared by an organic-inorganic hybrid method. The prepared tapered needles present excellent surface stability and good superhydrophobicity with a contact angle (CA) of about 156°. The fabricated tapered needles demonstrate excellent performance in collection and transportation of underwater bubbles and the working mechanism was also thoroughly studied. The prepared robust superhydrophobic tapered needles provide a simple, efficient and economical way for collection and transportation of underwater bubbles.

Facile fabrication of a Janus mesh for water fluid unidirectional transportation

A Janus membrane/mesh is a type of functional membrane/mesh composed of opposing wetting properties formed into a single layer in order to achieve novel properties. Janus membranes/meshes have attracted increasing attention from materials scientists due to their promising applications in the fields of microfluid transportation, water-oil separation and cleaning energy applications. Herein, we report a simple method to fabricate a Janus mesh by combining opposite wettability functions into one copper mesh substrate. The superhydrophilicity is achieved by chemical etching and the superhydrophobicity is fabricated by hydrophobic SiO₂ nanoparticle spraying. Due to its special composition and structure, the prepared mesh demonstrates distinct wetting properties on its two sides. Meanwhile, aqueous fluids can pass through the mesh from the hydrophobic side to the hydrophilic side spontaneously, whilst being blocked by the mesh when coming from the other direction. This unique property can realize unidirectional transportation of water fluids. The mechanism of the unique property based on Janus wettability is proposed and the stability of the prepared Janus mesh was also tested. The prepared Janus mesh can be used in the fields of microtidal energy, the chemical industry and in astronautics, demonstrating promising practical prospects.

Robust superhydrophobic diamond microspheres for no-loss transport of corrosive liquid microdroplets

Superhydrophobic surfaces usually lose their characteristics when exposed to a corrosive environment. To solve this issue, we synthesized superhydrophobic diamond microspheres by microwave-plasma-assisted chemical vapor deposition. Commercial epoxy glue was used to bond the microspheres to various substrates. The thus-synthesized composite films exhibited robust superhydrophobicity and an ultrahigh adhesive force.

Selective hierarchical patterning of silicon nanostructures via soft nanostencil lithography

It is challenging to hierarchically pattern high-aspect-ratio nanostructures on microstructures using conventional lithographic techniques, where photoresist (PR) film is not able to uniformly cover on the microstructures as the aspect ratio increases. Such non-uniformity causes poor definition of nanopatterns over the microstructures. Nanostencil lithography can provide an alternative means to hierarchically construct nanostructures on microstructures via direct deposition or plasma etching through a free-standing nanoporous membrane. In this work, we demonstrate the multiscale hierarchical fabrication of high-aspect-ratio nanostructures on microstructures of silicon using a free-standing nanostencil, which is a nanoporous membrane consisting of metal (Cr), PR, and anti-reflective coating. The nanostencil membrane is used as a deposition mask to define Cr nanodot patterns on the predefined silicon microstructures. Then, deep reactive ion etching is used to hierarchically create nanostructures on the microstructures using the Cr nanodots as an etch mask. With simple modification of the main fabrication processes, high-aspect-ratio nanopillars are selectively defined only on top of the microstructures, on bottom, or on both top and bottom.

Ellipsoidal Colloids with a Controlled Surface Roughness via Bioinspired Surface Engineering: Building Blocks for Liquid Marbles and Superhydrophobic Surfaces

Understanding the important role of the surface roughness of nano/colloidal particles and harnessing them for practical applications need novel strategies to control the particles' surface topology. Although there are many examples of spherical particles with a specific surface roughness, nonspherical ones with similar surface features are rare. The current work reports a one-step, straightforward, and bioinspired surface engineering strategy to prepare ellipsoidal particles with a controlled surface roughness. By manipulating the unique chemistry inherent to the oxidation-induced self-polymerization of dopamine into polydopamine (PDA), PDA coating of polymeric ellipsoids leads to a library of hybrid ellipsoidal particles (PS@PDA) with a surface that decorates with nanoscale PDA protrusions of various densities and sizes. Together with the advantages originated from the anisotropy of ellipsoids and rich chemistry of PDA, such a surface feature endows these particles with some unique properties. Evaporative drying of fluorinated PS@PDA particles produces a homogeneous coating with superhydrophobicity that arises from the two-scale hierarchal structure of microscale interparticle packing and nanoscale roughness of the constituent ellipsoids. Instead of water repelling that occurs for most of the lotus leaf-like superhydrophobic surfaces, such coating exhibits strong water adhesion that is observed with certain species of rose pedals. In addition, the as-prepared hybrid ellipsoids are very efficient in preparing liquid marble-isolated droplets covered with solid particles. Such liquid marbles can be placed onto many surfaces and might be useful for the controllable transport and manipulation of small volumes of liquids.