Ultrastable Lubricating Properties of Robust Self-Repairing Tribofilms Enabled by in Situ-Assembled Polydopamine Nanoparticles

Tribological Properties of Synthetic and Biosourced Lubricants Enhanced by Graphene and Its Derivatives: A Review

This review explores the tribological properties of biosourced lubricants (biolubricants) enhanced by graphene (Gr) and its derivatives and hybrids. Friction and wear at mechanical interfaces are the primary causes of energy loss and machinery degradation, necessitating effective lubrication strategies. Traditional lubricants derived from mineral oils present environmental challenges, leading to an increased interest in biolubricants derived from plant oils and animal fats. Biolubricants offer high biodegradability, renewability, and low toxicity, positioning them as ecofriendly alternatives. This work extensively reviews the role of Gr-based nanoadditives in enhancing the lubrication properties of biolubricants. Gr with its exceptional physicomechanical properties has shown promise in reducing friction and wear. The review covers various Gr derivatives, including Gr oxide (GO) and reduced Gr oxide (r-GO), and their performance as lubrication additives. The discussion extends to Gr hybrids with metals, polymers, and other 2D materials, highlighting their synergistic effects on the tribological performance. The mechanisms through which these additives enhance lubrication, such as the formation of protective films and improved interactions between lubricants and tribopairs, are examined. Emphasis is placed on the environmental benefits and potential performance improvements of Gr-based biolubricants. Finally, by analyzing current research and technological trends, the paper outlines future prospects for optimizing lubricant formulations with Gr-based nanoadditives, aiming for more sustainable and efficient tribological applications.

Enhancing Water Lubrication in UHMWPE Using Mesoporous Polydopamine Nanoparticles: A Strategy to Mitigate Frictional Vibration

Establishing a persistent lubrication mechanism and a durable tribo-film on contact surfaces is identified as crucial for improving the tribology and vibration characteristics of polymer materials under water-lubricated conditions. This study focuses on enhancing tribological performance and reducing frictional vibrations in ultrahigh molecular weight polyethylene (UHMWPE) through the incorporation of mesoporous polydopamine (MPDA) nanoparticles. In the experiments, MPDA nanoparticles were synthesized and blended with UHMWPE to create UHMWPE/MPDA composites. The interactions between these composites and zirconia (ZrO2) ceramic balls under water lubrication were examined. The results show that when the MPDA content of the composite is 1.5 wt %, the coefficient of friction and wear rate are reduced by 40% and 52% compared with those of pure UHMWPE, respectively. This notable enhancement helped to mitigate friction-induced vibrations, particularly those caused by intermittent sticking and slipping motions. MPDA nanoparticles were shown to act as reservoirs for water, releasing and replenishing water based on the loading conditions, which sustained continuous water-based lubrication at the composite surfaces. Additionally, the surface deformation behavior of the composite material is significantly weakened, which provides a more stable friction surface. This work introduces a novel approach to enhance the interface stability of polymers in water-lubricated environments, offering guidance for developing advanced materials and reducing friction and wear in engineering applications.

A biomimetic lubricating nanosystem for synergistic therapy of osteoarthritis

Failure of articular cartilage lubrication and inflammation are the main causes of osteoarthritis (OA), and integrated treatment realizing joint lubrication and anti-inflammation is becoming the most effective treat model. Inspired by low friction of human synovial fluid and adhesive chemical effect of mussels, our work reports a biomimetic lubricating system that realizes long-time lubrication, photothermal responsiveness and anti-inflammation property. To build the system, a dopamine-mediated strategy is developed to controllably graft hyaluronic acid on the surface of metal organic framework. The design constructs a biomimetic core-shell structure that has good dispersity and stability in water with a high drug loading ratio of 99%. Temperature of the solution rapidly increases to 55 °C under near-infrared light, and the hard-soft lubricating system well adheres to wear surfaces, and greatly reduces frictional coefficient by 75% for more than 7200 times without failure. Cell experiments show that the nanosystem enters cells by endocytosis, and releases medication in a sustained manner. The anti-inflammatory outcomes validate that the nanosystem prevents the progression of OA by down-regulating catabolic proteases and pain-related genes and up-regulating genes that are anabolic in cartilage. The study provides a bioinspired strategy to employ metal organic framework with controlled surface and structure for friction reduction and anti-inflammation, and develops a new concept of OA synergistic therapy model for practical applications.

Tribological and Rheological Study of Thixotropic Gels of 2D Nanoparticles

A thixotropic colloidal gel constituting an aqueous dispersion of synthetic clay Laponite with varying concentrations of salt has been studied for its rheological and tribological performance as a lubricant. We observed that the incorporation of NaCl induces notable enhancements in the colloidal gel's relaxation time, elastic modulus, and yield stress. Although an increase in NaCl concentration decreases the material's relaxation time dependence on waiting time (tw), overall, the strength of its thixotropic character has been observed to increase with an increase in salt concentration. The analysis of friction and wear indicated that the utilization of a thixotropic colloidal gel of Laponite with a higher concentration of NaCl resulted in progressively greater reductions in both the coefficient of friction and specific wear rates under various load-speed conditions. Severe abrasive wear on disc surface under dry test, gradually mitigated upon the introduction of these lubricants. Two simultaneous lubricating mechanisms, first, the smooth sliding of the friction pair, facilitated by the alignment of Laponite particles in the direction of shear forces, and second, the stable structure of Laponite, coupled with the addition of NaCl, enabling continuous replenishment of the wear track with lubricant, are attributed to lubrication effectiveness.

Mechanochemical Synthesis of Thiadiazole Functionalized COF as Oil-Based Lubricant Additive for Reducing Friction and Wear

In this work, the functionalized covalent organic framework (COF) was prepared via a convenient ball milling process. The aldehyde group terminated COF-F reacted with amino thiadiazole in the ball milling jar under mechanical forces; hence, the thiadiazole functionalized COF-F was obtained and denoted as Thdz@COF-F. The as-prepared Thdz@COF-F serves as an oil-based lubricant additive and exhibits remarkable tribological properties, which can reduce the average friction coefficient of base oil from 0.169 to 0.102 and decrease the wear volume by 87.0%. The antifriction and antiwear performances are mainly due to the repairing effect of Thdz@COF-F nanoparticles and the protective tribo-film that averts the direct contact of friction pairs. In addition, through the ball milling method, triazole and thiazole functionalized COF-F were also prepared and represented good lubrication performance, demonstrating the feasibility of this mechanochemical synthesis method for functionalized COFs.

Fabrication of Zwitterionic Polymer-Functionalized Onion-like Carbon Nanoparticles as Aqueous Lubricant Additives

Onion-like carbon (OLC) is a kind of carbon material with a graphene-like structure and large interlayer spacing, favorable to a good lubricating performance. Herein, a facile method is presented for the preparation of functionalized OLC nanoparticles from candle soot with surface modification. The OLC nanoparticles are collected from combustion soot with candle burning via a simple heat treatment, and then the zwitterionic polymer (polyethylenimine-quaternized derivative, PEIS) can self-assemble onto the OLC surface with epigallocatechin gallate via Michael addition and Schiff-base reaction, thus obtaining PEIS-functionalized OLC nanoparticles (PEIS@OLC). The grafting zwitterionic polymer PEIS endows the OLC nanoparticles with good hydrophilic performance, so the as-obtained PEIS@OLC exhibits outstanding dispersion and lubricating property as a water-based lubricant additive. Compared to pure water, the average coefficient of friction decreases to 0.110 from 0.512, and the corresponding wear volume is reduced by 61.02% with 1.5 wt % addition. The improved lubricating property is mainly due to the synergetic effect of the protective film induced by the tribochemical reaction and the hydration film of zwitterionic polymer PEIS. Besides, the OLC nanoparticles could also display the nanoscale rolling and repairing effects at the friction contact interface, resulting in reduction of friction and wear.

Engineering Active-Site-Induced Homogeneous Growth of Polydopamine Nanocontainers on Loading-Enhanced Ultrathin Graphene for Smart Self-Healing Anticorrosion Coatings

Engineering nanocontainers with encapsulated inhibitors onto graphene has been an emerging technology for developing self-healing anticorrosion coatings. However, the loading contents of inhibitors are commonly limited by inhomogeneous nanostructures of graphene platforms. Here, we propose an activation-induced ultrathin graphene platform (UG-BP) with the homogeneous growth of polydopamine (PDA) nanocontainers encapsulated with benzotriazole (BTA). Ultrathin graphene prepared by catalytic exfoliation and etching activation provides an ideal platform with an ultrahigh specific surface area (1646.8 m²/g) and homogeneous active sites for the growth of PDA nanocontainers, which achieves a high loading content of inhibitors (40 wt %). The obtained UG-BP platform exhibits pH-sensitive corrosion inhibition effects due to its charged groups. The epoxy/UG-BP coating possesses integrated properties of enhanced mechanical properties (>94%), efficient pH-sensitive self-healing behaviors (98.5% healing efficiency over 7 days), and excellent anticorrosion performance (4.21 × 10⁹ Ω·cm² over 60 days), which stands out from previous related works. Moreover, the interfacial anticorrosion mechanism of UG-BP is revealed in detail, which can inhibit the oxidation of Fe²⁺ and promote the passivation of corrosion products by a dehydration process. This work provides a universal activation-induced strategy for developing loading-enhanced and tailor-made graphene platforms in extended smart systems and demonstrates a promising smart self-healing coating for advanced anticorrosion applications.

Mussel-Inspired Interfacial Modification for Ultra-Stable MoS2 Lubricating Films with Improved Tribological Behavior on Nano-Textured ZnO Surfaces Using the AACVD Method

Friction-associated energy loss and mechanical wear leading to failure is a major problem in industries. To mitigate this, the design and testing of novel lubricants is important. Here, we show the facile one-pot synthesis of ZnO/ZnO nanorods (NRs) and MoS2 films on pre-treated glass substrates via aerosol-assisted chemical vapor deposition. The bearing capacity and wear life of ZnO film/ZnO NRs/MoS2 films were improved due to the lubricant retention capabilities of the NRs. Modification of the ZnO/MoS2 nano-arrays using polydopamine (PDA) allowed the realization of robust and ultra-stable solid lubricants through the triple action of chemical chelation, layered materials, and nanotexture, especially under heavy load conditions. Compared with pristine MoS2, the adhesion and bearing strength of the composite film increased by 11 and 30 times, respectively, while the coefficient of friction and wear rate decreased by 94 and 85%, respectively. This is because the chelation between the transition metal and the groups in the interlayer PDA was fully utilized to improve the interface compatibility, which significantly improves the robustness of ZnO NRs and the adhesion of MoS2. This allowed a stable and firm mechanical lock between the substrate, lubricant films, and the steel ball. It demonstrated a convenient method to achieve the antifriction and anti-wear of solid lubricating materials by PDA interface modification for practical industrial applications.

In situ Synthesizing Carbon-Based Film by Tribo-Induced Catalytic Degradation of Poly-α-Olefin Oil for Reducing Friction and Wear

Reducing friction and wear in a convenient and economical way has always been desired for industrial production. Here, a carbon-based film with excellent friction-reducing and antiwear abilities was formed in situ from the degradation of poly-α-olefin oil (PAO10) on the friction interfaces of the MoN/Pt coating sliding against the Si₃N₄ ceramic ball during the rubbing process. The MoN/Pt coating was prepared on stainless steel by direct current magnetron sputtering, in which an active 10 nm Pt layer grew well on the MoN layer. The MoN/Pt coating, lubricated by trace amounts of 5 mL PAO10 oil, exhibited a super low friction coefficient of 0.042 and an extremely low wear rate of 1.08 × 10^-8 mm³ (N m)^-1 after a long duration of applied friction under a high Hertz contact stress of 1.7 GPa. Raman spectra and transmission electron microscopy images revealed that the carbon-based film was composed of amorphous carbon phase dotted with sporadic Pt, MoO₃, and SiO₂ crystal phases. Molecular dynamics simulations illustrated that the MoN/Pt coating had catalytic action and resulted in the degradation of PAO10 during the rubbing process, which corresponded to the formation of the amorphous carbon-based film on the wear surfaces.

Effect of Electric Potential and Chain Length on Tribological Performances of Ionic Liquids as Additives for Aqueous Systems and Molecular Dynamics Simulations

As pure lubricants, ILs performed very well by forming the classical self-assembly bilayer at the sliding interface. The interface mechanism is still not clear in a very polar, e.g., water-based lubricating system. In this work, the interfacial absorption and tribological behavior of carboxylic alkanolamine ionic liquids (CAILs) serving as aqueous lubricating additives were studied by applying positive and negative potentials on the friction pair, accompanied by the comprehensive discussion of data from critical micelle concentration, quartz crystal microbalance, ECR, and MD results. The results reveal that the adsorption behavior, unexpectedly, was affected by the high polarity of H₂O, where a less dense double-layer structure is observed at the interface by model imitation. Conversely, the monomolecular adsorption layer constructed electrostatically between the polar head (-COO^-) and the positive base dominates the tribofilm. Meanwhile, the cations are partially accumulating around anions in the presence of static electricity, which does not form a neat and dense one-to-one corresponding cation-anion pair. In the solution, the IL maintains a state of dissociation and minor agglomeration. Furthermore, an increase in alkyl chains contributes to the thickness of the protective film generated by CAILs on the sliding asperity. Eventually, the synergistic effect from physical adsorption and the tribochemical reaction is responsible for excellent lubricity and antiwear performance of CAILs.