Investigation of Secondary Amine-Derived Aminal Bond Exchange toward the Development of Covalent Adaptable Networks

New Advances in Covalent Network Polymers via Dynamic Covalent Chemistry

Covalent network polymers, as materials composed of atoms interconnected by covalent bonds in a continuous network, are known for their thermal and chemical stability. Over the past two decades, these materials have undergone significant transformations, gaining properties such as malleability, environmental responsiveness, recyclability, crystallinity, and customizable porosity, enabled by the development and integration of dynamic covalent chemistry (DCvC). In this review, we explore the innovative realm of covalent network polymers by focusing on the recent advances achieved through the application of DCvC. We start by examining the history and fundamental principles of DCvC, detailing its inception and core concepts and noting its key role in reversible covalent bond formation. Then the reprocessability of covalent network polymers enabled by DCvC is thoroughly discussed, starting from the significant milestones that marked the evolution of these polymers and progressing to their current trends and applications. The influence of DCvC on the crystallinity of covalent network polymers is then reviewed, covering their bond diversity, synthesis techniques, and functionalities. In the concluding section, we address the current challenges faced in the field of covalent network polymers and speculates on potential future directions.

Solvent and catalyst free vitrimeric poly(ionic liquid) electrolytes

Polymer electrolytes (PEs) are a promising alternative to overcome shortcomings of conventional lithium ion batteries (LiBs) and make them safer for users. Introduction of self-healing features in PEs additionally leads to prolonged life-time of LIBs, thus tackling cost and environmental issues. We here present solvent free, self-healable, reprocessable, thermally stable, conductive poly(ionic liquid) (PIL) consisting of pyrrolidinium-based repeating units. PEO-functionalized styrene was used as a co-monomer for improving mechanical properties and introducing pendant OH groups in the polymer backbone to act as a transient crosslinking site for boric acid, leading to the formation of dynamic boronic ester bonds, thus forming a vitrimeric material. Dynamic boronic ester linkages allow reprocessing (at 40 °C), reshaping and self-healing ability of PEs. A series of vitrimeric PILs by varying both monomers ratio and lithium salt (LiTFSI) content was synthesized and characterized. The conductivity reached 10-5 S cm-1 at 50 °C in the optimized composition. Moreover, the PILs rheological properties fit the required melt flow behavior (above 120 °C) for 3D printing via fused deposition modeling (FDM), offering the possibility to design batteries with more complex and diverse architectures.

Recyclable and Light-Adaptive Vitrimer-Based Nacre-Mimetic Nanocomposites

Nacre's natural design consists of a perfect hierarchical assembly that resembles a brick-and-mortar structure with synergistic stiffness and toughness. The field of bioinspired materials often provides attractive architecture and engineering pathways which allow to explore outstanding property areas. However, the study of nacre-mimetic materials should not be limited to the design of its architecture but ought to include the understanding, operation, and improvement of internal interactions between their components. Here, we introduce a vitrimer prepolymer system that, once integrated into the nacre-mimetic nanocomposites, cures and cross-links with the presence of Lewis acid catalyst and further manifests associative dynamic exchange reactions. Bond exchanges are controllable by molecular composition and catalyst content and characterized by creep, shear-lag, and shape-locking tests. We exploit the vitrimer properties by laminating ca. 70 films into thick bulk materials, and characterize the flexural resistance and crack propagation. More importantly, we introduce recycling by grinding and hot-pressing. The recycling for highly reinforced nacre-mimetic nanocomposites is critically enabled by the vitrimer chemistry and improves the sustainability of bioinspired nanocomposites in cyclic economy. Finally, we integrate photothermal converters into the structures and use laser irradiation as external trigger to activate the vitrimer exchange reactions.

Spontaneous macrocyclization through multiple dynamic cyclic aminal formation

The use of aminals in dynamic covalent chemistry is slightly underexplored, probably due to their inherent instability. Here we report the spontaneous [2+2] macrocyclization of tetrakis(aminals). Their unexpected stability and structural modularity, the dynamic nature of the connections and their water tolerance make them appealing systems for future applications as stimulus-responsive materials.

Reprocessable Cross-Linked Polymer Networks: Are Associative Exchange Mechanisms Desirable?

Covalent adaptable networks (CANs) are covalently cross-linked polymers that may be reshaped via cross-linking and/or strand exchange at elevated temperatures. They represent an exciting and rapidly developing frontier in polymer science for their potential as stimuli-responsive materials and to make traditionally nonrecyclable thermosets more sustainable. CANs whose cross-links undergo exchange via associative intermediates rather than dissociating to separate reactive groups are termed vitrimers. Vitrimers were postulated to be an attractive subset of CANs, because associative cross-link exchange mechanisms maintain the original cross-link density of the network throughout the exchange process. As a result, associative CANs demonstrate a gradual, Arrhenius-like reduction in viscosity at elevated temperatures while maintaining mechanical integrity. In contrast, CANs reprocessed by dissociation and reformation of cross-links have been postulated to exhibit a more rapid decrease in viscosity with increasing temperature. Here, we survey the stress relaxation behavior of all dissociative CANs for which variable temperature stress relaxation or viscosity data are reported to date. All exhibit an Arrhenius relationship between temperature and viscosity, as only a small percentage of the cross-links are broken instantaneously under typical reprocessing conditions. As such, dissociative and associative CANs show nearly identical reprocessing behavior over broad temperature ranges typically used for reprocessing. Given that the term vitrimer was coined to highlight an Arrhenius relationship between viscosity and temperature, in analogy to vitreous glasses, we discourage its continued use to describe associative CANs. The realization that the cross-link exchange mechanism does not greatly influence the practical reprocessing behavior of most CANs suggests that exchange chemistries can be considered with fewer constraints, focusing instead on their activation parameters, synthetic convenience, and application-specific considerations.

Recyclable, Self-Healable, and Highly Malleable Poly(urethane-urea)s with Improved Thermal and Mechanical Performances

Developing recyclable, self-healable, and highly malleable thermosets is one of the keys to relieve environmental pollution and meet our increasing demand for "greener" materials. Hindered urea bonds (HUBs) have been successfully incorporated in preparing dynamic covalent networks with those desirable properties. However, one key drawback is the low thermal stability and poor mechanical performance of previously reported systems. In this work, we demonstrated that the incorporation of aromatic moiety-containing diamine-based HUBs can greatly improve the thermal and mechanical performance of the poly(urethane-urea)s (PUUs) while still maintaining the desirable recycling, self-healing, and reprocessing properties. Studies on model compounds revealed the origin of the thermal stability and demonstrated the dynamic property. The aromatic-containing diamine-based HUBs were then used to prepare a series of catalyst-free PUUs with improved thermal and mechanical properties. The dynamic HUBs significantly reduced the relaxation timescale and allowed the PUU networks to be recycled multiple times. The healed and recycled PUUs regained most of the mechanical strength and integrity of the original material. Therefore, this unique and simple approach is expected to open up new avenues to design PUUs with optimal performance for various applications.

Thermal Guanidine Metathesis for Covalent Adaptable Networks

We demonstrate that a dynamic chemical reaction that we term thermal guanidine metathesis (TGM) can serve as the basis for covalent adaptable network (CAN) materials. CANs are a class of cross-linked polymers that transition from thermoset to thermoplastic-like rheological behavior upon significant activation of reversible exchange reactions within the network and thus can be reprocessed. Small molecule studies indicate the TGM reaction proceeds by a dissociative mechanism, and guanidine-cross-linked network polymers can be reprocessed at elevated temperature. These TGM-based CANs exhibit dynamic behavior, such as dissolution in the presence of monofunctional exchange partners and stress relaxation above T_g. Additionally, differences in the activation energies obtained by small molecule kinetic studies and stress relaxation analysis are consistent with key predictions of the Semenov-Rubinstein model of thermoreversible gelation of highly cross-linked networks.

Waterborne Methacrylate-Based Vitrimers

We demonstrate waterborne, unimolecularly dissolved vitrimer prepolymer systems that can be transferred into a vitrimer material using catalytic transesterification. The one-component prepolymer system can be processed via film casting and subsequent heat-induced cross-linking. A variation of the density of side chain hydroxy groups over ester and amide groups in the methacrylate/methacrylamide backbone, as well as of the Lewis acid catalyst loading, allow control of the extent of cross-linking and exchange rates. The increase of the amount of both catalyst and hydroxy groups leads to an acceleration of the relaxation times and a decrease of the activation energy of the transesterification reactions. The system features elastomeric properties, and the tensile properties are maintained after two recycling steps. Thus far, vitrimers have been limited largely to hydrophobic polymers; this system is a step forward toward waterborne, one-component materials, and we demonstrate its use in waterborne bioinspired nanocomposites.

Tuning polymer properties of non-covalent crosslinked PDMS by varying supramolecular interaction strength

Linear polydimethylsiloxane (PDMS) is crosslinked by supramolecular grafts to obtain materials with strikingly different mechanical properties by tuning the strength of the non-covalent interactions.

Tuning thermal properties of cross-linked DCPD polymers by functionalization, initiator type and curing methods

ROMP derived poly-dicyclopentadiene (poly-DCPD) is a relatively new engineering material with high impact resistance, high chemical corrosion resistance and high deflection temperature.

Adaptable Crosslinks in Polymeric Materials: Resolving the Intersection of Thermoplastics and Thermosets

The classical division of polymeric materials into thermoplastics and thermosets based on covalent network structure often implies that these categories are distinct and irreconcilable. Yet, the past two decades have seen extensive development of materials that bridge this gap through incorporation of dynamic crosslinks, enabling them to behave as both robust networks and moldable plastics. Although their potential utility is significant, the growth of covalent adaptable networks (CANs) has obscured the line between "thermoplastic" and "thermoset" and erected a conceptual barrier to the growing number of new researchers entering this discipline. This Perspective aims to both outline the fundamental theory of CANs and provide a critical assessment of their current status. We emphasize throughout that the unique properties of CANs emerge from the network chemistry, and particularly highlight the role that the crosslink exchange mechanism (i.e., dissociative exchange or associative exchange) plays in the resultant material properties under processing conditions. Predominant focus will be on thermally induced dynamic behavior, as the majority of presently employed exchange chemistries rely on thermal stimulus, and it is simple to apply to bulk materials. Lastly, this Perspective aims to identify current issues and address possible solutions for better fundamental understanding within this field.