Bicontinuous Network Nanostructure with Tunable Thickness Formed on Asymmetric Triblock Terpolymer Thick Films

Synthesis and Morphology of High Molecular Weight Polyisobutylene-Polystyrene Block Copolymers Containing Dynamic Covalent Bonds

Incorporating dynamic covalent bonds into block copolymers provides useful molecular level information during mechanical testing, but it is currently unknown how the incorporation of these units affects the resultant polymer morphology. High molecular weight polyisobutylene-b-polystyrene (PIB-b-PS) block copolymers containing an anthracene/maleimide dynamic covalent bond were synthesized through a combination of post polymerization modification, reversible addition-fragmentation chain-transfer (RAFT) polymerization, and Diels-Alder coupling. The bulk morphologies with and without dynamic covalent bond were characterized by AFM and SAXS which revealed a strong dependence on annealing time and casting solvent. Morphology is largely unaffected by the inclusion of the mechanophore. The high molecular weight polymers synthesized allow interrogation of a large range of polymer domain sizes. This article is protected by copyright. All rights reserved.

Asymmetric Solvent-Annealed Triblock Terpolymer Thick Films Topped by a Hexagonal Perforated Lamellar Nanostructure

Asymmetric and nanostructured polystyrene-block-poly(2-vinyl pyridine)-block-poly(ethylene oxide) (PS-b-P2VP-b-PEO or SVEO, S:V:EO ≈ 56:34:10, 79.5 kg mol^-1 ) thick films blended with 20 wt% of a short PS homopolymer (hPS, 10.5 kg mol^-1 ) are achieved by combining the non-solvent induced phase separation (NIPS) process with a solvent vapor annealing (SVA) treatment. Here, the NIPS step allows for the formation of a highly-permeable sponge-like substructure topped by a dense thin layer exhibiting poorly-ordered nanopores while the subsequent SVA treatment enables to reconstruct the material top surface into a porous monolayer of well-ordered hexagonal perforated lamellae (HPL). This optimized film architecture generated by NIPS-SVA shows a water permeability of 860 L h^-1 m^-2 bar^-1 , which is roughly two times higher than the flux measured through NIPS made PS-b-P2VP-b-PEO/hPS materials having poorly-ordered nanopores. The post-SVA treatment is also revealed as a powerful tool to tailor the thickness of the nanostructure formed within the blended material because monoliths entirely composed of a HPL phase are produced by increasing the time of exposure to a chloroform stream. The water flux of such PS-b-P2VP-b-PEO/hPS monoliths is found to be an order of magnitude lower than that of their asymmetric film homologues.

Periodic Bicontinuous Structures Formed on the Top Surface of Asymmetric Triblock Terpolymer Thick Films

The combination of the nonsolvent-induced phase separation (NIPS) process with a solvent vapor annealing (SVA) treatment is used to produce asymmetric and hydrophobic thick films having different long-range ordered network nanostructures, which are inaccessible via currently available membrane fabrication methods. We show that the disordered phase generated by NIPS on the material top surface can be transformed into a highly ordered bicontinuous network nanostructure during the SVA process without disrupting the substructure morphology. For instance, by using a straightforward blending approach, either a triply periodic alternating diamond (D^A) structure or a core-shell perforated lamellar (PL) phase was demonstrated on the skin layer of fully hydrophobic poly(1,1-dimethyl silacyclobutane)-block-polystyrene-block-poly(methyl methacrylate) (PDMSB-b-PS-b-PMMA) thick films. Such a material fabrication method, enabling the formation of a sponge-like substructure topped by a network phase having an excellent long-range order, provides an appealing strategy to facilitate the manufacture of next-generation membranes at large scale since these bicontinuous morphologies obviate the need of the nanochannel alignment.