Tailoring the Morphology of Polymer/Montmorillonite Hybrid Latexes by Surfactant-Free Emulsion Polymerization Mediated by Amphipathic MacroRAFT Agents

Vat Photopolymerization of Reinforced Styrene-Butadiene Elastomers: A Degradable Scaffold Approach

Vat photopolymerization (VP) is a high-throughput additive manufacturing modality that also offers exceptional feature resolution and surface finish; however, the process is constrained by a limited selection of processable photocurable resins. Low resin viscosity (<10 Pa·s) is one of the most stringent process-induced constraints on resin processability, which in turn limits the mechanical performance of printed resin systems. Recently, the authors created a VP-processable photosensitive latex resin, where compartmentalization of the high molecular weight polymer chains into discrete particles resulted in the decoupling of viscosity from molecular weight. However, the monomers used to form the hydrogel green body resulted in decreased ultimate material properties due to the high cross-link density. Herein, we report a novel scaffold that allows for facile UV-based AM and simultaneously enhances the final part's material properties. This is achieved with a chemically labile acetal-containing cross-linker in conjunction with N-vinylpyrrolidone, which forms a glassy polymer after photocuring. Subsequent reactive extraction cleaves the cross-links and liberates the glassy polymer, which provides mechanical reinforcement of the geometrically complex VP-printed elastomer. With only a 0.1 wt % loading of photoinitiator, G'/G'' crossover times of less than 1 s and green body plateau moduli nearing 10⁵ Pa are obtained. In addition, removal of the hydrophilic and thermally labile scaffold results in decreased water uptake and increased thermal stability of the final printed part. Ultimate strain and stress values of over 650% and 8.5 MPa, respectively, are achieved, setting a new benchmark for styrene-butadiene VP elastomers.

Encapsulation by Directed PISA: RAFT-Based Polymer-Vesiculated Pigment for Opacity Enhancement in Paint Films

A novel method is demonstrated to encapsulate titanium dioxide pigment using directed polymerization-induced self-assembly (PISA) with reversible addition-fragmentation chain-transfer (RAFT) controlled emulsion polymerization. The polymerization is carried out in a batch process in which both styrene (Sty) and the pigment are emulsified using triblock amphiphilic macro-RAFT copolymers as stabilizers. RAFT-controlled chain growth leads to directed lamellar self-assembly, forming polystyrene (PS) shells' encapsulating pigment particles with 100% efficiency. The pigment resides either at centers of single-void vesicles or within the interior of multivoid vesiculated particles. The presence of complex morphologies such as spherical particles, nanofibers, nanoplatelets, and polymer vesicles confirms the PISA pathway. The process is optimized to preferably produce polymer-vesiculated pigment for use as an enhanced opacifier in water-based paint.

Enhanced Adsorption of Anionic Polymer on Montmorillonite by Divalent Cations and the Effect of Salinity

Adsorption of polymers from an aqueous solution onto clay minerals is of great interest to many applications such as water purification and soil conditioning. Molecular dynamics simulations were performed to study the adsorption of anionic polyacrylamide (APAM) on anionic montmorillonite, in an aqueous solution containing monovalent or divalent salts. Compared with monovalent salts (NaCl), the enhancement of APAM adsorption brought by divalent salts (CaCl₂) was significant, which could not be explained by the Poisson-Boltzmann theory alone. Each solvated Ca²⁺ was coordinated by 4-6 water oxygens in its first coordination shell. One to two of these water molecules were displaced when APAM formed a complex with Ca²⁺. Ca²⁺ ions in the adsorbed Ca²⁺-APAM complexes did not serve as bridges sandwiched between APAM and Mt; instead, the complexes carried a residual positive charge and were subsequently attracted to montmorillonite. The number of adsorbed Ca²⁺-APAM complexes changed with salinity in a nonmonotonic manner, due to the modulation of apparent charges of montmorillonite and APAM by Ca²⁺. Increasing adsorption of Ca²⁺-APAM complexes also promoted APAM adsorption through direct hydrogen bonding with montmorillonite. The findings provided new molecular insights into the long-standing debates on the role of divalent ions in promoting polymer adsorption on like-charged solid surfaces.

Laponite®-based colloidal nanocomposites prepared by RAFT-mediated surfactant-free emulsion polymerization: the role of non-ionic and anionic macroRAFT polymers in stability and morphology control

The synthesis of Laponite®-based nanocomposite latexes by reversible addition-fragmentation chain transfer (RAFT)-mediated surfactant-free emulsion polymerization using different macroRAFT agents is described.

Polymer-encapsulation of iron oxide clusters using macroRAFT block copolymers as stabilizers: tuning of the particle morphology and surface functionalization

We report the successful synthesis of superparamagnetic latex particles with a high fraction of magnetic materials and a fast magnetic response. Commercial fatty acid-modified iron oxide (IO) nanoparticles were first assembled into spherical clusters through an emulsification/solvent evaporation method. The resulting particles were stabilized with poly(2-dimethylaminoethyl methacrylate)-b-polystyrene (PDMAEMA-b-PS) amphiphilic block copolymers obtained by RAFT, and used as seeds in the emulsion copolymerization of styrene and divinylbenzene (DVB), used as cross-linking agent. The latter revealed to be key in preserving the integrity of the clusters during the emulsion polymerization reaction, and a minimum amount (i.e. 10 wt%) was necessary to obtain stable latexes composed of a core of densely packed IO nanoparticles surrounded by a thin polymer shell. DVB also had a strong influence on the particle morphology as the core-shell morphology of the composite particles could be tuned with either a smooth polymer shell or a raspberry-like surface by adjusting the DVB-to-monomer weight ratio and the feeding conditions. The amphiphilic macroRAFT not only provides colloidal stability to the magnetic latexes, but also offers a versatile platform for the design of composite particles with tailored surface properties by an appropriate choice of the hydrophilic block. Our strategy was thus successfully extended to poly(acrylic acid)-b-polystyrene (PAA-b-PS) copolymers, leading to PAA-stabilized composite particles. Both kinds of IO-encapsulated particles showed superparamagnetic properties (magnetizations at saturation of 35 and 31 emu g-1 for PDMAEMA and PAA systems, respectively), and could thus find interesting applications as magnetic carriers in the biological field due to their thermo- (for PDMAEMA) and pH- (for PDMAEMA and PAA) responsive properties.

Interaction of Cationic, Anionic, and Nonionic Macroraft Homo- and Copolymers with Laponite Clay

The functionalization of Laponite RD platelets with different cationic, anionic, and nonionic homo- and copolymers synthesized by reversible addition-fragmentation chain transfer (RAFT) has been investigated. The effective interaction of the macromolecular RAFT agents (macroRAFTs) with the inorganic particles is known to be of crucial importance for the successful coating of minerals with polymers via RAFT-mediated emulsion polymerization to produce polymer-encapsulated inorganic particles. The macroRAFT agents synthesized in the present work contain carefully selected reinitiating R groups, which bear either ionizable tertiary amine or quaternary ammonium moieties (from 2-(dimethylamino)ethyl methacrylate, DMAEMA), negatively charged acrylic acid (AA) repeat units, or neutral polyethylene glycol (PEG) side chains, and are capable of interacting with Laponite via different adsorption mechanisms. The equilibrium adsorption of these RAFT (co)polymers was investigated by the plotting of adsorption isotherms, and either L-type or H-type curves were obtained. The hydrophobicity of the macroRAFT was shown to promote adsorption, as did the pending configuration of the PEG block. Charge repulsion between AA and the negatively charged surface of Laponite at pH 7.5, on the other hand, was prejudicial for adsorption, while the strong electrostatic interaction between the cationic DMAEMA molecules and the Laponite surface led to high-affinity-type curves.