Clean Block Copolymer Microparticles from Supercritical CO2: Universal Templates for the Facile and Scalable Fabrication of Hierarchical Mesostructured Metal Oxides

Autoclave reactor synthesis of upconversion nanoparticles, unreported variables, and safety considerations

Autoclave reactors are widely used across chemical and biological sciences, including for the synthesis of upconversion nanoparticles (UCNPs) and other nanomaterials. Yet, the details of how autoclave reactors are used in such synthesis are rarely reported in the literature, leaving several key synthesis variables widely unreported and thereby hampering experimental reproducibility. In this perspective, we discuss the safety considerations of autoclave reactors and note that autoclaves should only be used if they are (a) purchased from reputable suppliers/manufacturers and (b) have been certified compliant with relevant safety standards. Ultimately, using unsuitable autoclave equipment can pose a severe physical hazard and may breach legal safety requirements. In addition, we highlight several parameters in autoclave synthesis that should be reported as standard to maximise the reproducibility of autoclave synthesis experiments across materials and chemistry research. We encourage users of autoclave synthesis vessels to: (1) adopt high-safety autoclaves and (2) report the many experimental variables involved to enhance experimental reproducibility.

Synthesis of core-shell polymer particles in supercritical carbon dioxide via iterative monomer addition

A new, robust methodology for the synthesis of polystyrene-poly(methyl methacrylate) (PS-PMMA) core-shell particles using seeded dispersion polymerisation in supercritical carbon dioxide is reported, where the core-shell ratio can be controlled predictably via manipulation of reagent stoichiometry. The key development is the application of an iterative addition of the MMA shell monomer to the pre-prepared PS core. Analysis of the materials with differing core-shell ratios indicates that all are isolated as single particle populations with distinct and controllable core-shell morphologies.

Tunable Polymer Nanoreactors from RAFT Polymerization-Induced Self-Assembly: Fabrication of Nanostructured Carbon-Coated Anatase as Battery Anode Materials with Variable Morphology and Porosity

We demonstrate a modular synthesis approach to yield mesoporous carbon-coated anatase (denoted as TiO₂/C) nanostructures. Combining polymerization-induced self-assembly (PISA) and reversible addition-fragmentation chain-transfer (RAFT) dispersion polymerization enabled the fabrication of uniform core-shell polymeric nanoreactors with tunable morphologies. The nanoreactors comprised of a poly(2-(dimethylamino)ethyl methacrylate) (PDMAEMA) shell and a poly(benzyl methacrylate) (PBzMA) core. We selected worm-like and vesicular morphologies to guide the nanostructuring of a TiO₂ precursor, namely, titanium(IV) bis(ammonium lactato)dihydroxide (TALH). Subsequent carbonization yielded nanocrystalline anatase and simultaneously introduced a porous carbon framework, which also suppressed the crystal growth (∼5 nm crystallites). The as-prepared TiO₂/C materials comprised of a porous structure, with large specific surface areas (>85 m²/g) and various carbon contents (20-30 wt %). As anode components in lithium-ion batteries, our TiO₂/C nanomaterials improved the cycling stability, facilitated high overall capacities, and minimized the capacity loss compared to both their sans carbon and commercial anatase analogues.

A Versatile 3D-Confined Self-Assembly Strategy for Anisotropic and Ordered Mesoporous Carbon Microparticles

Mesoporous carbon microparticles (MCMPs) with anisotropic shapes and ordered structures are attractive materials that remain challenging to access. In this study, a facile yet versatile route is developed to prepare anisotropic MCMPs by combining neutral interface-guided 3D confined self-assembly (3D-CSA) of block copolymer (BCP) with a self-templated direct carbonization strategy. This route enables pre-engineering BCP into microparticles with oblate shape and hexagonal packing cylindrical mesostructures, followed by selective crosslinking and decorating of their continuous phase with functional species (such as platinum nanoparticles, Pt NPs) via in situ growth. To realize uniform in situ growth, a "guest exchange" strategy is proposed to make room for functional species and a pre-crosslinking strategy is developed to preserve the structural stability of preformed BCP microparticles during infiltration. Finally, Pt NP-loaded MCMPs are derived from the continuous phase of BCP microparticles through selective self-templated direct carbonization without using any external carbon source. This study introduces an effective concept to obtain functional species-loaded and N-doped MCMPs with oblate shape and almost hexagonal structure (p6mm), which would find important applications in fuel cells, separation, and heterogeneous catalysis.

Antimicrobial ‘inks’ for 3D printing: block copolymer-silver nanoparticle composites synthesised using supercritical CO2

A new synthetic methodology to produce polymer-AgNP composite microparticles using scCO2 is presented. These microparticle possessed long-lived antimicrobial activity and were tested for compatibility in the Laser Sintering 3D printing process.

Poly(vinylpyridine)-Containing Block Copolymers for Smart, Multicompartment Particles

Multicompartment particles generated by the self-assembly of block copolymers (BCPs) have received considerable attention due to their unique morphologies and functionalities. A class of important building blocks for multicomponent particles...

Porous hollow TiO2 microparticles for photocatalysis: exploiting novel ABC triblock terpolymer templates synthesised in supercritical CO2

We report the synthesis of phase separated PMMA-b-PS-b-P4VP microparticles via RAFT-mediated dispersion polymerisation in scCO₂ and their use as a structure-directing agent for the fabrication of TiO₂ microparticles for photocatalysis.

Influence of structure and solubility of chain transfer agents on the RAFT control of dispersion polymerisation in scCO2

Reversible addition-fragmentation chain transfer (RAFT) dispersion polymerisation of methyl methacrylate (MMA) is performed in supercritical carbon dioxide (scCO2) with 2-(dodecylthiocarbonothioylthio)-2-methylpropionic acid (DDMAT) present as chain transfer agent (CTA) and surprisingly shows good control over PMMA molecular weight. Kinetic studies of the polymerisation in scCO2 also confirm these data. By contrast, only poor control of MMA polymerisation is obtained in toluene solution, as would be expected for this CTA which is better suited for acrylates. In this regard, we select a range of CTAs and use them to determine the parameters that must be considered for good control in dispersion polymerisation in scCO2. A thorough investigation of the nucleation stage during the dispersion polymerisation reveals an unexpected "in situ two-stage" mechanism that strongly determines how the CTA works. Finally, using a novel computational solvation model, we identify a correlation between polymerisation control and degree of solubility of the CTAs. All of this ultimately gives rise to a simple, elegant and counterintuitive guideline to select the best CTA for RAFT dispersion polymerisation in scCO2.

100th Anniversary of Macromolecular Science Viewpoint: Block Copolymer Particles: Tuning Shape, Interfaces, and Morphology

Confined assembly of block copolymers (BCPs) is receiving increasing attention due to the ability to create unconventional morphologies that cannot be observed in the corresponding bulk systems. This effect is further driven by the simplicity and versatility of these procedures for controlling the shape of particles prepared by 3D soft confinement of BCPs in emulsions. By taking advantage of a mobile emulsion interface, the one-step formation of nonspherical BCP particles through spontaneous deformation is possible with design principles and theoretical models for controlling shape/nanostructure now being established. This Viewpoint highlights strategies for shape tuning of BCP particles, currently accessible shapes, their controllability, and potential application. The emergence of 3D soft confinement of BCPs and related theory is overviewed with a focus on current strategies, types of nonspherical shapes achieved, and structure-property relationships for nonspherical BCP particles. Finally, the applications and future perspectives for these materials are discussed.

Synthesis of two-phase polymer particles in supercritical carbon dioxide

A simple method to synthesise phase-separated microparticles avoiding any control agents and post-polymerisation drying steps.

Monitoring morphology evolution within block copolymer microparticles during dispersion polymerisation in supercritical carbon dioxide: a high pressure SAXS study

Monitoring morphology development and evolution within block copolymer microparticles dispersed in supercritical CO₂ using in situ SAXS.

In situ crosslinking of nanostructured block copolymer microparticles in supercritical carbon dioxide

Nanostructured block copolymer microparticles crosslinked in situ during RAFT dispersion polymerisation in supercritical CO₂.