1
|
Feng Báez JP, George De la Rosa MV, Alvarado-Hernández BB, Romañach RJ, Stelzer T. Evaluation of a compact composite sensor array for concentration monitoring of solutions and suspensions via multivariate analysis. J Pharm Biomed Anal 2023; 233:115451. [PMID: 37182364 PMCID: PMC10330539 DOI: 10.1016/j.jpba.2023.115451] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/25/2023] [Revised: 04/24/2023] [Accepted: 05/07/2023] [Indexed: 05/16/2023]
Abstract
Compact composite probes were identified as a priority to alleviate space constraints in miniaturized unit operations and pharmaceutical manufacturing platforms. Therefore, in this proof of principle study, a compact composite sensor array (CCSA) combining ultraviolet and near infrared features at four different wavelengths (280, 340, 600, 860 nm) in a 380 × 30 mm housing (length x diameter, 7 mm diameter at the probe head), was evaluated for its capabilities to monitor in situ concentration of solutions and suspensions via multivariate analysis using partial least squares (PLS) regression models. Four model active pharmaceutical ingredients (APIs): warfarin sodium isopropanol solvate (WS), lidocaine hydrochloride monohydrate (LID), 6-mercaptopurine monohydrate (6-MP), and acetaminophen (ACM) in their aqueous solution and suspension formulation were used for the assessment. The results demonstrate that PLS models can be applied for the CCSA prototype to measure the API concentrations with similar accuracy (validation samples within the United States Pharmacopeia (USP) limits), compared to univariate CCSA models and multivariate models for an established Raman spectrometer. Specifically, the multivariate CCSA models applied to the suspensions of 6-MP and ACM demonstrate improved accuracy of 63% and 31%, respectively, compared to the univariate CCSA models [1]. On the other hand, the PLS models for the solutions WS and LID showed a reduced accuracy compared to the univariate models [1].
Collapse
Affiliation(s)
- Jean P Feng Báez
- Department of Pharmaceutical Sciences, School of Pharmacy, University of Puerto Rico, Medical Sciences Campus, San Juan, PR 00936, USA; Crystallization Design Institute, Molecular Sciences Research Center, University of Puerto Rico, San Juan, PR 00926, USA
| | - Mery Vet George De la Rosa
- Department of Pharmaceutical Sciences, School of Pharmacy, University of Puerto Rico, Medical Sciences Campus, San Juan, PR 00936, USA; Crystallization Design Institute, Molecular Sciences Research Center, University of Puerto Rico, San Juan, PR 00926, USA
| | | | - Rodolfo J Romañach
- Department of Chemistry, University of Puerto Rico, Mayagüez Campus, Mayagüez, PR 00681, USA
| | - Torsten Stelzer
- Department of Pharmaceutical Sciences, School of Pharmacy, University of Puerto Rico, Medical Sciences Campus, San Juan, PR 00936, USA; Crystallization Design Institute, Molecular Sciences Research Center, University of Puerto Rico, San Juan, PR 00926, USA.
| |
Collapse
|
2
|
Devos C, Brozzi E, Van Gerven T, Kuhn S. Characterization of a Modular Microfluidic Section for Seeded Nucleation in Multiphase Flow. Org Process Res Dev 2023. [DOI: 10.1021/acs.oprd.2c00341] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/11/2023]
Affiliation(s)
- Cedric Devos
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Elena Brozzi
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Tom Van Gerven
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Simon Kuhn
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| |
Collapse
|
3
|
Comito M, Monguzzi R, Tagliapietra S, Palmisano G, Cravotto G. Towards Antibiotic Synthesis in Continuous-Flow Processes. Molecules 2023; 28:molecules28031421. [PMID: 36771086 PMCID: PMC9919330 DOI: 10.3390/molecules28031421] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/24/2022] [Revised: 01/20/2023] [Accepted: 01/23/2023] [Indexed: 02/05/2023] Open
Abstract
Continuous-flow chemistry has become a mainstream process and a notable trend among emerging technologies for drug synthesis. It is routinely used in academic and industrial laboratories to generate a wide variety of molecules and building blocks. The advantages it provides, in terms of safety, speed, cost efficiency and small-equipment footprint compared to analog batch processes, have been known for some time. What has become even more important in recent years is its compliance with the quality objectives that are required by drug-development protocols that integrate inline analysis and purification tools. There can be no doubt that worldwide government agencies have strongly encouraged the study and implementation of this innovative, sustainable and environmentally friendly technology. In this brief review, we list and evaluate the development and applications of continuous-flow processes for antibiotic synthesis. This work spans the period of 2012-2022 and highlights the main cases in which either active ingredients or their intermediates were produced under continuous flow. We hope that this manuscript will provide an overview of the field and a starting point for a deeper understanding of the impact of flow chemistry on the broad panorama of antibiotic synthesis.
Collapse
Affiliation(s)
- Marziale Comito
- Dipartimento di Scienza e Tecnologia del Farmaco, University of Turin, Via Pietro Giuria 9, 10125 Turin, Italy
- Research and Development, ACS Dobfar SpA, Via Paullo 9, 20067 Tribiano, Italy
| | - Riccardo Monguzzi
- Research and Development, ACS Dobfar SpA, Via Paullo 9, 20067 Tribiano, Italy
| | - Silvia Tagliapietra
- Dipartimento di Scienza e Tecnologia del Farmaco, University of Turin, Via Pietro Giuria 9, 10125 Turin, Italy
| | - Giovanni Palmisano
- Dipartimento di Scienza e Alta Tecnologia, University of Insubria, Via Valleggio 9, 22100 Como, Italy
| | - Giancarlo Cravotto
- Dipartimento di Scienza e Tecnologia del Farmaco, University of Turin, Via Pietro Giuria 9, 10125 Turin, Italy
- Correspondence: ; Tel.: +39-011-670-7183
| |
Collapse
|
4
|
García-Lacuna J, Baumann M. Inline purification in continuous flow synthesis – opportunities and challenges. Beilstein J Org Chem 2022. [DOI: 10.3762/bjoc.18.182] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022] Open
Abstract
Continuous flow technology has become the method of choice for many academic and industrial researchers when developing new routes to chemical compounds of interest. With this technology maturing over the last decades, robust and oftentimes automated processes are now commonly exploited to generate fine chemical building blocks. The integration of effective inline analysis and purification tools is thereby frequently exploited to achieve effective and reliable flow processes. This perspective article summarizes recent applications of different inline purification techniques such as chromatography, extractions, and crystallization from academic and industrial laboratories. A discussion of the advantages and drawbacks of these tools is provided as a guide to aid researchers in selecting the most appropriate approach for future applications. It is hoped that this perspective contributes to new developments in this field in the context of process and cost efficiency, sustainability and industrial uptake of new flow chemistry tools developed in academia.
Collapse
|
5
|
Pons-Siepermann C, Cohen B, Tabora JE, Jones K, Skliar D, Cho P, Wilbert CR. Implementation of MSMPR Crystallization to Avoid Liquid–Liquid Phase Separation. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.2c00201] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Carlos Pons-Siepermann
- Chemical Process Development, Bristol Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey08903, United States
| | - Benjamin Cohen
- Chemical Process Development, Bristol Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey08903, United States
| | - J. E. Tabora
- Chemical Process Development, Bristol Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey08903, United States
| | - Kelvin Jones
- Chemical Process Development, Bristol Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey08903, United States
| | - Dimitri Skliar
- Chemical Process Development, Bristol Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey08903, United States
| | - Patricia Cho
- Chemical Process Development, Bristol Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey08903, United States
| | - Christopher R. Wilbert
- Chemical Process Development, Bristol Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey08903, United States
| |
Collapse
|
6
|
Vinet L, Di Marco L, Kairouz V, Charette AB. Process Intensive Synthesis of Propofol Enabled by Continuous Flow Chemistry. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.1c00416] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Laurent Vinet
- Centre in Green Chemistry and Catalysis, Center for Continuous Flow Synthesis, Department of Chemistry, Université de Montréal, 1375, av. Thérèse Lavoie-Roux, Montréal, Québec H2V 0B3, Canada
| | - Lorenzo Di Marco
- Centre in Green Chemistry and Catalysis, Center for Continuous Flow Synthesis, Department of Chemistry, Université de Montréal, 1375, av. Thérèse Lavoie-Roux, Montréal, Québec H2V 0B3, Canada
| | - Vanessa Kairouz
- Centre in Green Chemistry and Catalysis, Center for Continuous Flow Synthesis, Department of Chemistry, Université de Montréal, 1375, av. Thérèse Lavoie-Roux, Montréal, Québec H2V 0B3, Canada
| | - André B. Charette
- Centre in Green Chemistry and Catalysis, Center for Continuous Flow Synthesis, Department of Chemistry, Université de Montréal, 1375, av. Thérèse Lavoie-Roux, Montréal, Québec H2V 0B3, Canada
| |
Collapse
|
7
|
Fisher AC, Liu W, Schick A, Ramanadham M, Chatterjee S, Brykman R, Lee SL, Kozlowski S, Boam AB, Tsinontides S, Kopcha M. An Audit of Pharmaceutical Continuous Manufacturing Regulatory Submissions and Outcomes in the US. Int J Pharm 2022; 622:121778. [DOI: 10.1016/j.ijpharm.2022.121778] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2022] [Revised: 04/20/2022] [Accepted: 04/24/2022] [Indexed: 10/18/2022]
|
8
|
Capellades G, Bonsu JO, Myerson AS. Impurity incorporation in solution crystallization: diagnosis, prevention, and control. CrystEngComm 2022. [DOI: 10.1039/d1ce01721g] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/14/2023]
Abstract
This work highlights recent advances in the diagnosis, prevention, and control of impurity incorporation during solution crystallization.
Collapse
Affiliation(s)
- Gerard Capellades
- Department of Chemical Engineering, Henry M. Rowan College of Engineering, Rowan University, Glassboro, New Jersey 08028, USA
| | - Jacob O. Bonsu
- Department of Chemical Engineering, Henry M. Rowan College of Engineering, Rowan University, Glassboro, New Jersey 08028, USA
| | - Allan S. Myerson
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, USA
| |
Collapse
|
9
|
Sagandira CR, Nqeketo S, Mhlana K, Sonti T, Gaqa S, Watts P. Towards 4th industrial revolution efficient and sustainable continuous flow manufacturing of active pharmaceutical ingredients. REACT CHEM ENG 2022. [DOI: 10.1039/d1re00483b] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
Abstract
The convergence of end-to-end continuous flow synthesis with downstream processing, process analytical technology (PAT), artificial intelligence (AI), machine learning and automation in ensuring improved accessibility of quality medicines on demand.
Collapse
Affiliation(s)
| | - Sinazo Nqeketo
- Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| | - Kanyisile Mhlana
- Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| | - Thembela Sonti
- Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| | - Sibongiseni Gaqa
- Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| | - Paul Watts
- Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| |
Collapse
|
10
|
Miyai Y, Formosa A, Armstrong C, Marquardt B, Rogers L, Roper T. PAT Implementation on a Mobile Continuous Pharmaceutical Manufacturing System: Real-Time Process Monitoring with In-Line FTIR and Raman Spectroscopy. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00299] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Affiliation(s)
- Yuma Miyai
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| | - Anna Formosa
- OnDemand Pharmaceuticals, Rockville, Maryland 20850, United States
| | - Cameron Armstrong
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| | | | - Luke Rogers
- OnDemand Pharmaceuticals, Rockville, Maryland 20850, United States
| | - Thomas Roper
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| |
Collapse
|
11
|
De la Rosa MVG, Báez JPF, Romañach RJ, López-Mejías V, Stelzer T. Real-time concentration monitoring using a compact composite sensor array for in situ quality control of aqueous formulations. J Pharm Biomed Anal 2021; 206:114386. [PMID: 34607202 DOI: 10.1016/j.jpba.2021.114386] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/14/2021] [Revised: 08/29/2021] [Accepted: 09/15/2021] [Indexed: 11/25/2022]
Abstract
Recent advancements have demonstrated the feasibility of refrigerator-sized pharmaceutical manufacturing platforms (PMPs) for integrated end-to-end manufacturing of active pharmaceutical ingredients (APIs) into formulated drug products. Unlike typical laboratory- or industrial-scale setups, PMPs present unique requirements for process analytical technology (PAT) with respect to versatility, flexibility, and physical size to fit into the PMP space constraints. In this proof of principle study, a novel compact composite sensor array (CCSA) combining ultraviolet (UV) and near infrared (NIR) features at four different wavelengths (280, 340, 600, 860 nm) with temperature measuring capability in a 380 × 30 mm housing (length x diameter, 7 mm diameter at the probe head), were evaluated. The results indicate that the CCSA prototype is capable of measuring the solution and suspension concentrations in aqueous formulations of four model APIs (warfarin sodium isopropanol solvate, lidocaine hydrochloride monohydrate, 6-mercaptopurine monohydrate, acetaminophen) in situ and in real-time with similar accuracy as an established Raman spectrometer commonly applied for method development.
Collapse
Affiliation(s)
- Mery Vet George De la Rosa
- Department of Pharmaceutical Sciences, University of Puerto Rico, Medical Sciences Campus San Juan, PR 00936, USA; Crystallization Design Institute, Molecular Sciences Research Center, University of Puerto Rico, San Juan, PR 00926, USA
| | - Jean P Feng Báez
- Department of Pharmaceutical Sciences, University of Puerto Rico, Medical Sciences Campus San Juan, PR 00936, USA; Crystallization Design Institute, Molecular Sciences Research Center, University of Puerto Rico, San Juan, PR 00926, USA
| | - Rodolfo J Romañach
- Department of Chemistry, University of Puerto Rico, Mayagüez Campus,. Mayagüez, PR, 00681, USA
| | - Vilmalí López-Mejías
- Crystallization Design Institute, Molecular Sciences Research Center, University of Puerto Rico, San Juan, PR 00926, USA; Department of Chemistry, University of Puerto Rico, Río Piedras Campus, San Juan, PR 00931, USA.
| | - Torsten Stelzer
- Department of Pharmaceutical Sciences, University of Puerto Rico, Medical Sciences Campus San Juan, PR 00936, USA; Crystallization Design Institute, Molecular Sciences Research Center, University of Puerto Rico, San Juan, PR 00926, USA.
| |
Collapse
|
12
|
Sagandira CR, Khasipo AZ, Watts P. Total Synthesis of Glipizide and Glibenclamide in Continuous Flow. Chemistry 2021; 27:16028-16035. [PMID: 34633700 DOI: 10.1002/chem.202103196] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/03/2021] [Indexed: 11/09/2022]
Abstract
Glipizide and glibenclamide remain some of the widely prescribed antidiabetic sulfonylurea drugs for the treatment of type 2 diabetes mellitus. Herein the authors report on an isocyanate-free synthetic procedure towards the preparation of these on demand drugs at multigram scale using continuous flow technology. The safety concern over the use of isocyanates in most of the existing synthetic routes was dealt with in this present work by using N-carbamates synthesised in situ from activation of amines with chloroformates as safer alternatives. An overall yield of 80-85 % was obtained for the semi-telescoped steps within 10 min total residence time.
Collapse
Affiliation(s)
- Cloudius R Sagandira
- Department of Chemistry, Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| | - Agnes Z Khasipo
- Department of Chemistry, Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| | - Paul Watts
- Department of Chemistry, Nelson Mandela University, University Way, Port Elizabeth, 6031, South Africa
| |
Collapse
|
13
|
Armstrong C, Miyai Y, Formosa A, Thomas D, Chen E, Hart T, Schultz V, Desai BK, Cai AY, Almasy A, Jensen K, Rogers L, Roper T. On-Demand Continuous Manufacturing of Ciprofloxacin in Portable Plug-and-Play Factories: Development of a Highly Efficient Synthesis for Ciprofloxacin. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00118] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Cameron Armstrong
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| | - Yuma Miyai
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| | - Anna Formosa
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| | - Dale Thomas
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307, United States
| | - Esther Chen
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307, United States
| | - Travis Hart
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307, United States
| | - Victor Schultz
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307, United States
| | - Bimbisar K. Desai
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| | - Angela Y. Cai
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307, United States
| | - Alexandra Almasy
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| | - Klavs Jensen
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307, United States
| | - Luke Rogers
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307, United States
- OnDemand Pharmaceuticals, 1550 E Gude Drive, Rockville, Maryland 20850, United States
| | - Tom Roper
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-2512, United States
| |
Collapse
|