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Johnson MD, Burcham CL, May SA, Calvin JR, McClary Groh J, Myers SS, Webster LP, Roberts JC, Reddy VR, Luciani CV, Corrigan AP, Spencer RD, Moylan R, Boyse R, Murphy JD, Stout JR. API Continuous Cooling and Antisolvent Crystallization for Kinetic Impurity Rejection in cGMP Manufacturing. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.0c00345] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Affiliation(s)
- Martin D. Johnson
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | | | - Scott A. May
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Joel R. Calvin
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Jennifer McClary Groh
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Steven S. Myers
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Luke P. Webster
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Jeffrey C. Roberts
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Venkata Ramana Reddy
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Carla V. Luciani
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | | | | | - Robert Moylan
- Eli Lilly Kinsale, Manufacturing, Dunderrow, Kinsale, Cork, Ireland
| | - Raymond Boyse
- Eli Lilly Kinsale, Manufacturing, Dunderrow, Kinsale, Cork, Ireland
| | - John D. Murphy
- Eli Lilly Kinsale, Manufacturing, Dunderrow, Kinsale, Cork, Ireland
| | - James R. Stout
- D&M Continuous Solutions, LLC, Greenwood, Indiana 46113, United States
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Domokos A, Nagy B, Szilágyi B, Marosi G, Nagy ZK. Integrated Continuous Pharmaceutical Technologies—A Review. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.0c00504] [Citation(s) in RCA: 26] [Impact Index Per Article: 8.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Affiliation(s)
- András Domokos
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
| | - Brigitta Nagy
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
| | - Botond Szilágyi
- Budapest University of Technology and Economics, Faculty of Chemical Technology and Biotechnology, H-1111 Budapest, Hungary
| | - György Marosi
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
| | - Zsombor Kristóf Nagy
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
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Rogers L, Briggs N, Achermann R, Adamo A, Azad M, Brancazio D, Capellades G, Hammersmith G, Hart T, Imbrogno J, Kelly LP, Liang G, Neurohr C, Rapp K, Russell MG, Salz C, Thomas DA, Weimann L, Jamison TF, Myerson AS, Jensen KF. Continuous Production of Five Active Pharmaceutical Ingredients in Flexible Plug-and-Play Modules: A Demonstration Campaign. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00208] [Citation(s) in RCA: 24] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
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Ma Y, Wu S, Macaringue EGJ, Zhang T, Gong J, Wang J. Recent Progress in Continuous Crystallization of Pharmaceutical Products: Precise Preparation and Control. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.9b00362] [Citation(s) in RCA: 37] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Yiming Ma
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Songgu Wu
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Estevao Genito Joao Macaringue
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Teng Zhang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Junbo Gong
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Jingkang Wang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
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Raval V, Siddique H, Brown CJ, Florence AJ. Development and characterisation of a cascade of moving baffle oscillatory crystallisers (CMBOC). CrystEngComm 2020. [DOI: 10.1039/d0ce00069h] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
Abstract
A novel four stage Cascade of Moving Baffle Oscillatory Crystallisers (CMBOC) is developed, characterised and implemented for continuous crystallisation of pharmaceuticals.
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Affiliation(s)
- Vishal Raval
- Strathclyde Institute of Pharmacy & Biomedical Sciences
- University of Strathclyde
- Technology and Innovation centre
- Glasgow
- UK
| | - Humera Siddique
- Strathclyde Institute of Pharmacy & Biomedical Sciences
- University of Strathclyde
- Technology and Innovation centre
- Glasgow
- UK
| | - Cameron J. Brown
- Strathclyde Institute of Pharmacy & Biomedical Sciences
- University of Strathclyde
- Technology and Innovation centre
- Glasgow
- UK
| | - Alastair J. Florence
- Strathclyde Institute of Pharmacy & Biomedical Sciences
- University of Strathclyde
- Technology and Innovation centre
- Glasgow
- UK
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Wood B, Girard KP, Polster CS, Croker DM. Progress to Date in the Design and Operation of Continuous Crystallization Processes for Pharmaceutical Applications. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.8b00319] [Citation(s) in RCA: 73] [Impact Index Per Article: 14.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Barbara Wood
- Department of Chemical Sciences and Synthesis and Solid State Pharmaceutical Centre (SSPC), Bernal Institute, University of Limerick, Limerick, Ireland
| | - Kevin P. Girard
- Chemical Research and Development, Worldwide Research and Development, Pfizer, Groton, Connecticut 06340, United States
| | - Christopher S. Polster
- Small Molecule Design and Development, Lilly Research Laboratories, Eli Lilly and Company, Lilly Corporate Center, Indianapolis, Indiana 46285, United States
| | - Denise M. Croker
- Department of Chemical Sciences and Synthesis and Solid State Pharmaceutical Centre (SSPC), Bernal Institute, University of Limerick, Limerick, Ireland
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Zhang P, Weeranoppanant N, Thomas DA, Tahara K, Stelzer T, Russell MG, O'Mahony M, Myerson AS, Lin H, Kelly LP, Jensen KF, Jamison TF, Dai C, Cui Y, Briggs N, Beingessner RL, Adamo A. Advanced Continuous Flow Platform for On-Demand Pharmaceutical Manufacturing. Chemistry 2018; 24:2776-2784. [PMID: 29385292 DOI: 10.1002/chem.201706004] [Citation(s) in RCA: 52] [Impact Index Per Article: 8.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2017] [Indexed: 12/14/2022]
Abstract
As a demonstration of an alternative to the challenges faced with batch pharmaceutical manufacturing including the large production footprint and lengthy time-scale, we previously reported a refrigerator-sized continuous flow system for the on-demand production of essential medicines. Building on this technology, herein we report a second-generation, reconfigurable and 25 % smaller (by volume) continuous flow pharmaceutical manufacturing platform featuring advances in reaction and purification equipment. Consisting of two compact [0.7 (L)×0.5 (D)×1.3 m (H)] stand-alone units for synthesis and purification/formulation processes, the capabilities of this automated system are demonstrated with the synthesis of nicardipine hydrochloride and the production of concentrated liquid doses of ciprofloxacin hydrochloride, neostigmine methylsulfate and rufinamide that meet US Pharmacopeia standards.
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Affiliation(s)
- Ping Zhang
- Novartis Institute of Biomedical Research, 250 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Nopphon Weeranoppanant
- Department of Chemical Engineering, Faculty of Engineering, Burapha University, 169 Long-Hard Bangsaen Road, Chonburi, 20131, Thailand
| | - Dale A Thomas
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Kohei Tahara
- Laboratory of Pharmaceutical Engineering, Gifu Pharmaceutical University, 1-25-4 Daigaku-Nishi, Gifu, 501-1196, Japan
| | - Torsten Stelzer
- Department of Pharmaceutical Sciences, University of Puerto Rico, Medical Sciences Campus, San Juan, PR, 00936, USA
| | - Mary Grace Russell
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Marcus O'Mahony
- Pharmaceutical & Preclinical Sciences, Vertex Pharmaceuticals Inc., 50 Northern Avenue, Boston, MA, 02210, USA
| | - Allan S Myerson
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Hongkun Lin
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Liam P Kelly
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Klavs F Jensen
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Timothy F Jamison
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Chunhui Dai
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Yuqing Cui
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Naomi Briggs
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Rachel L Beingessner
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
| | - Andrea Adamo
- Department of Chemical Engineering or Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA, 02139, USA
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Wang T, Lu H, Wang J, Xiao Y, Zhou Y, Bao Y, Hao H. Recent progress of continuous crystallization. J IND ENG CHEM 2017. [DOI: 10.1016/j.jiec.2017.06.009] [Citation(s) in RCA: 78] [Impact Index Per Article: 11.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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Stelzer T, Wong SY, Chen J, Myerson AS. Evaluation of PAT Methods for Potential Application in Small-Scale, Multipurpose Pharmaceutical Manufacturing Platforms. Org Process Res Dev 2016. [DOI: 10.1021/acs.oprd.6b00129] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/20/2023]
Affiliation(s)
- Torsten Stelzer
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Shin Yee Wong
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Jie Chen
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Allan S. Myerson
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
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