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Nuzhdin AL, Bukhtiyarova MV, Bukhtiyarova GA. Organic synthesis in flow mode by selective liquid-phase hydrogenation over heterogeneous non-noble metal catalysts. Org Biomol Chem 2024; 22:7936-7950. [PMID: 39254682 DOI: 10.1039/d4ob00873a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 09/11/2024]
Abstract
Flow hydrogenation performed over heterogeneous catalysts makes organic synthesis more economical, safe and environmentally friendly. Over the past two decades, a significant amount of research with a major focus on noble metal catalysts has been carried out in this area. However, catalysts based on non-noble metals (Ni, Cu, Co, etc.) are more promising for practical use due to their low cost and high availability. This review article discusses the use of supported and bulk non-noble metal catalysts for the liquid-phase hydrogenation of bi- and polyfunctional organic compounds in flow mode. The main attention is paid to the selective reduction of one functional group (NO2, CC, CN, CO, and CN) in the presence of other substituents. In addition, cascade synthetic protocols involving hydrogenation are presented.
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Affiliation(s)
- Alexey L Nuzhdin
- Boreskov Institute of Catalysis SB RAS, Novosibirsk 630090, Russia.
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2
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Laporte AAH, Masson TM, Zondag SDA, Noël T. Multiphasic Continuous-Flow Reactors for Handling Gaseous Reagents in Organic Synthesis: Enhancing Efficiency and Safety in Chemical Processes. Angew Chem Int Ed Engl 2024; 63:e202316108. [PMID: 38095968 DOI: 10.1002/anie.202316108] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Indexed: 12/29/2023]
Abstract
The use of reactive gaseous reagents for the production of active pharmaceutical ingredients (APIs) remains a scientific challenge due to safety and efficiency limitations. The implementation of continuous-flow reactors has resulted in rapid development of gas-handling technology because of several advantages such as increased interfacial area, improved mass- and heat transfer, and seamless scale-up. This technology enables shorter and more atom-economic synthesis routes for the production of pharmaceutical compounds. Herein, we provide an overview of literature from 2016 onwards in the development of gas-handling continuous-flow technology as well as the use of gases in functionalization of APIs.
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Affiliation(s)
- Annechien A H Laporte
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Tom M Masson
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Stefan D A Zondag
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Timothy Noël
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
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3
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Chien Truong C, Kumar Mishra D, Hyeok Ko S, Jin Kim Y, Suh YW. Sustainable Catalytic Transformation of Biomass-Derived 5-Hydroxymethylfurfural to 2,5-Bis(hydroxymethyl)tetrahydrofuran. CHEMSUSCHEM 2022; 15:e202200178. [PMID: 35286783 DOI: 10.1002/cssc.202200178] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/25/2022] [Revised: 03/14/2022] [Indexed: 06/14/2023]
Abstract
5-Hydroxymethylfurfural (5-HMF), one of the most important platform molecules in biorefinery, can be directly obtained from a vast diversity of biomass materials. Owing to the reactive functional groups (-CHO and -CH2 OH) in the structure, this versatile building block undertakes several transformations to provide a wealth of high value-added products. Among numerous well-established paradigms, the catalytic hydrogenation of 5-HMF towards 2,5-bis(hydroxymethyl)tetrahydrofuran (BHMTHF) is of great interest because this downstream diol can be exploited in a wide range of industrial applications. Not surprisingly, incessant endeavors from both academia and industry to upgrade this catalytic process have been established over the years. The main aim of this Review was to provide a comprehensive overview on the development of heterogeneous metal catalysts for the 5-HMF-to-BHMTHF transformation. Herein, the rational design and utility of hydrogenating catalysts were elaborated in many aspects including metal types (Ni, Co, Pd, Ru, Pt, and bimetals), solid supports, preparation method, recyclability, operating conditions, and reaction regime (batch and continuous flow). In addition, the assessment of cooperative catalysts to convert carbohydrates into BHMTHF under one-pot cascade, tentative mechanism, as well as prospects and challenges for the chemo-selective hydrogenation of 5-HMF were also highlighted.
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Affiliation(s)
- Cong Chien Truong
- Department of Bio-functional Molecular Engineering, Graduate School of Science and Engineering, University of Toyama, Toyama, 930-8555, Japan
| | - Dinesh Kumar Mishra
- Department of Chemical Engineering, Hanyang University, Seoul, 04763, Republic of Korea
- Research Institute of Industrial Science, Hanyang University, Seoul, 04763, Republic of Korea
| | - Sang Hyeok Ko
- Department of Chemical Engineering, Hanyang University, Seoul, 04763, Republic of Korea
| | - Yong Jin Kim
- Green Chemistry & Material Group, Korea Institute of Industrial Technology, Cheonan, 31056, Republic of Korea
| | - Young-Woong Suh
- Department of Chemical Engineering, Hanyang University, Seoul, 04763, Republic of Korea
- Research Institute of Industrial Science, Hanyang University, Seoul, 04763, Republic of Korea
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4
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Masson E, Maciejewski EM, Wheelhouse KMP, Edwards LJ. Fixed Bed Continuous Hydrogenations in Trickle Flow Mode: A Pharmaceutical Industry Perspective. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.2c00034] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Edward Masson
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage, SG1 2NY, U.K
| | - Erin M. Maciejewski
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage, SG1 2NY, U.K
| | | | - Lee J. Edwards
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage, SG1 2NY, U.K
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5
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Lebl R, Bachmann S, Tosatti P, Sedelmeier J, Püntener K, Williams JD, Kappe CO. Catalytic Static Mixer-Enabled Hydrogenation of a Key Fenebrutinib Intermediate: Real-Time Analysis for a Stable and Scalable Process. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00258] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
Affiliation(s)
- René Lebl
- Center for Continuous Flow Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, Graz 8010, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, Graz 8010, Austria
| | - Stephan Bachmann
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Paolo Tosatti
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Joerg Sedelmeier
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Kurt Püntener
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Jason D. Williams
- Center for Continuous Flow Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, Graz 8010, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, Graz 8010, Austria
| | - C. Oliver Kappe
- Center for Continuous Flow Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, Graz 8010, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, Graz 8010, Austria
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7
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Ito M, Sugiyama S, Mori M, Nakagawa T, Hori M, Higuchi K. Dirhodium(II)-Catalyzed ortho C–H Amination of N-Alkyldiarylamines. HETEROCYCLES 2021. [DOI: 10.3987/com-20-s(k)27] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Xu F, Chen J, Xie X, Cheng P, Yu Z, Su W. Synthesis of a Crizotinib Intermediate via Highly Efficient Catalytic Hydrogenation in Continuous Flow. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00302] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
Affiliation(s)
- Feng Xu
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients, Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals, Zhejiang University of Technology, Hangzhou 310014, P. R. China
| | - Jianli Chen
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients, Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals, Zhejiang University of Technology, Hangzhou 310014, P. R. China
| | - Xiaoxuan Xie
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients, Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals, Zhejiang University of Technology, Hangzhou 310014, P. R. China
| | - Pengfei Cheng
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients, Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals, Zhejiang University of Technology, Hangzhou 310014, P. R. China
| | - Zhiqun Yu
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients, Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals, Zhejiang University of Technology, Hangzhou 310014, P. R. China
| | - Weike Su
- Key Laboratory for Green Pharmaceutical Technologies and Related Equipment of Ministry of Education, College of Pharmaceutical Sciences, Zhejiang University of Technology, Hangzhou 310014, P. R. China
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Carangio A, Edwards LJ, Fernandez-Puertas E, Hayes JF, Kucharski MM, Rutherford GW, Wheelhouse KMP, Williams GD. Evaluation of Sponge Metal Catalysts in a Trickle Bed Reactor for the Continuous Hydrogenation of an Aliphatic Nitro Intermediate. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.9b00447] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Antonella Carangio
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage SG1 2NY, United Kingdom
| | - Lee J. Edwards
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage SG1 2NY, United Kingdom
| | | | - Jerome F. Hayes
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage SG1 2NY, United Kingdom
| | - Maciej M. Kucharski
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage SG1 2NY, United Kingdom
| | - Graham W. Rutherford
- Clinical Supply Chain − Pilot Plant Operations, GlaxoSmithKline, Park Road, Ware SG12 0DP, United Kingdom
| | | | - Glynn D. Williams
- Chemical Development, GlaxoSmithKline, Gunnels Wood Road, Stevenage SG1 2NY, United Kingdom
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Xu F, Chen JL, Jiang ZJ, Cheng PF, Yu ZQ, Su WK. Selective hydrogenation of nitroaromatics to N-arylhydroxylamines in a micropacked bed reactor with passivated catalyst. RSC Adv 2020; 10:28585-28594. [PMID: 35520060 PMCID: PMC9055875 DOI: 10.1039/d0ra05715k] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/30/2020] [Accepted: 07/27/2020] [Indexed: 12/16/2022] Open
Abstract
In this contribution, a protocol was established for the selective catalytic hydrogenation of nitroarenes to the corresponding N-arylhydroxylamines. The reduction of 1-(4-chlorophenyl)-3-((2-nitrobenzyl)oxy)-1H-pyrazole, an intermediate in the synthesis of the antifungal reagent pyraclostrobin that includes carbon–chlorine bonds, benzyl groups, carbon–carbon double bonds and other structures that are easily reduced, was chosen as the model reaction for catalyst evaluation and condition optimization. Extensive passivant evaluation showed that RANEY®-nickel treated with ammonia/DMSO (1 : 10, v/v) afforded the optimal result, especially with a particle size of 400–500 mesh. To combine the modified catalyst with continuous-flow reaction technology, the reaction was conducted at room temperature, rendering the desired product with a conversion rate of 99.4% and a selectivity of 99.8%. The regeneration of catalytic activity was also studied, and an in-column strategy was developed by pumping the passivate liquid overnight. Finally, the generality of the method was explored, and 7 substrates were developed, most of which showed a good conversion rate and selectivity, indicating that the method has a certain degree of generality. High selective hydrogenation of nitroaromatics to n-arylhydroxylamines in a micropacked bed reactor with passivated catalyst.![]()
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Affiliation(s)
- Feng Xu
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients
- Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals
- Zhejiang University of Technology
- Hangzhou 310014
- People's Republic of China
| | - Jian-Li Chen
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients
- Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals
- Zhejiang University of Technology
- Hangzhou 310014
- People's Republic of China
| | - Zhi-Jiang Jiang
- School of Biological and Chemical Engineering
- Ningbo Tech University
- Ningbo
- People's Republic of China
| | - Peng-Fei Cheng
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients
- Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals
- Zhejiang University of Technology
- Hangzhou 310014
- People's Republic of China
| | - Zhi-Qun Yu
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients
- Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals
- Zhejiang University of Technology
- Hangzhou 310014
- People's Republic of China
| | - Wei-Ke Su
- National Engineering Research Center for Process Development of Active Pharmaceutical Ingredients
- Collaborative Innovation Center of Yangtze River Delta Region Green Pharmaceuticals
- Zhejiang University of Technology
- Hangzhou 310014
- People's Republic of China
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11
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Formenti D, Ferretti F, Scharnagl FK, Beller M. Reduction of Nitro Compounds Using 3d-Non-Noble Metal Catalysts. Chem Rev 2018; 119:2611-2680. [PMID: 30516963 DOI: 10.1021/acs.chemrev.8b00547] [Citation(s) in RCA: 398] [Impact Index Per Article: 56.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
Abstract
The reduction of nitro compounds to the corresponding amines is one of the most utilized catalytic processes in the fine and bulk chemical industry. The latest development of catalysts with cheap metals like Fe, Co, Ni, and Cu has led to their tremendous achievements over the last years prompting their greater application as "standard" catalysts. In this review, we will comprehensively discuss the use of homogeneous and heterogeneous catalysts based on non-noble 3d-metals for the reduction of nitro compounds using various reductants. The different systems will be revised considering both the catalytic performances and synthetic aspects highlighting also their advantages and disadvantages.
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Affiliation(s)
- Dario Formenti
- Leibniz-Institut für Katalyse e.V. an der Universität Rostock , Albert-Einstein-Straße 29a , 18059 Rostock , Germany
| | - Francesco Ferretti
- Leibniz-Institut für Katalyse e.V. an der Universität Rostock , Albert-Einstein-Straße 29a , 18059 Rostock , Germany
| | - Florian Korbinian Scharnagl
- Leibniz-Institut für Katalyse e.V. an der Universität Rostock , Albert-Einstein-Straße 29a , 18059 Rostock , Germany
| | - Matthias Beller
- Leibniz-Institut für Katalyse e.V. an der Universität Rostock , Albert-Einstein-Straße 29a , 18059 Rostock , Germany
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Gardiner J, Nguyen X, Genet C, Horne MD, Hornung CH, Tsanaktsidis J. Catalytic Static Mixers for the Continuous Flow Hydrogenation of a Key Intermediate of Linezolid (Zyvox). Org Process Res Dev 2018. [DOI: 10.1021/acs.oprd.8b00153] [Citation(s) in RCA: 33] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
Affiliation(s)
- James Gardiner
- CSIRO Manufacturing, Bayview Avenue, Clayton, VIC 3169, Australia
| | - Xuan Nguyen
- CSIRO Manufacturing, Bayview Avenue, Clayton, VIC 3169, Australia
| | - Charlotte Genet
- CSIRO Manufacturing, Bayview Avenue, Clayton, VIC 3169, Australia
| | - Mike D. Horne
- CSIRO Mineral Resources, Bayview Avenue, Clayton, VIC 3169, Australia
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Ormerod D, Buekenhoudt A, Bongers B, Baramov T, Hassfeld J. From Reaction Solvent to Crystallization Solvent, Membrane Assisted Reaction Workup and Interpretation of Membrane Performance Results by Application of Spiegler–Kedem Theory. Org Process Res Dev 2017. [DOI: 10.1021/acs.oprd.7b00210] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Dominic Ormerod
- VITO (Flemish Institute for Technological Research), Separation and Conversion Technology, Boeretang 200, B-2400 Mol, Belgium
| | - Anita Buekenhoudt
- VITO (Flemish Institute for Technological Research), Separation and Conversion Technology, Boeretang 200, B-2400 Mol, Belgium
| | - Bas Bongers
- VITO (Flemish Institute for Technological Research), Separation and Conversion Technology, Boeretang 200, B-2400 Mol, Belgium
| | - Todor Baramov
- Pharmaceuticals Division, Bayer AG, D-42096 Wuppertal, Germany
| | - Jorma Hassfeld
- Pharmaceuticals Division, Bayer AG, D-42096 Wuppertal, Germany
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Baramov T, Hassfeld J, Gottfried M, Bauer H, Herrmann T, Ben Said M, Roggan S. Continuous Platinum-Mediated Hydrogenation of Refametinib
Iodo-nitroaniline Key Intermediate DIM-NA: The Combined Challenges of Selectivity and Catalyst Deactivation. European J Org Chem 2017. [DOI: 10.1002/ejoc.201700625] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023]
Affiliation(s)
- Todor Baramov
- Pharmaceuticals; Bayer AG; 42096 Wuppertal Germany
- Leibniz-Institut für Katalyse e.V. (LIKAT); Albert-Einstein-Str. 29a 18059 Rostock Germany
| | | | | | - Hermann Bauer
- Engineering & Technology; Bayer AG; 51368 Leverkusen Germany
| | - Tanja Herrmann
- Engineering & Technology; Bayer AG; 51368 Leverkusen Germany
| | - Mourad Ben Said
- Engineering & Technology; Bayer AG; 51368 Leverkusen Germany
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