Interface Engineering with Ultralow Ruthenium Loading for Efficient Water Splitting

Enhancing Water Electrolysis through Interfacial Design of Nickel Foam

Water electrolysis recognizes nickel foam (NF) as an effective current collector due to its excellent conductivity. However, recent studies highlighted NF's effect on the efficacy of various electrocatalytic reactions, primarily due to the presence of electroactive chemical species at its interface. In contrast, numerous reports suggested that NF has a negligible impact on overall electrocatalytic activity. When evaluated against other current collectors, NF-supported catalysts demonstrate better electrochemical activity, predominantly due to NF's interfacial design. This study presents an electrochemically relevant NF with a flexible interfacial design, supported by case studies and insights into promising future directions. This Perspective reveals the advantages, challenges, and overall applicability of NF's interfacial design with the context of electrocatalytic water splitting in mind.

Electrochemical Evolution of Ru-Based Polyoxometalates into Si,W-Codoped RuOx for Acidic Overall Water Splitting

Despite intensive studies over decades, the development of electrocatalysts for acidic water splitting still relies on platinum group metals, especially Pt and Ir, which are scarce, expensive, and poorly sustainable. Because such problems can be alleviated, Ru-based bifunctional catalysts such as rutile RuO2 have recently emerged. However, RuO2 has a relatively low activity for hydrogen evolution reactions (HER) and low stability for oxygen evolution reactions (OER) under acidic conditions. In this study, the synthesis of a RuOx -based bifunctional catalyst (RuSiW) for acidic water splitting via the electrochemical evolution from Ru-based polyoxometalates at cathodic potentials is reported. RuSiW consists of the nanocrystalline RuO2 core and Si,W-codoped RuOx shell. RuSiW exhibits outstanding HER and OER activity comparable to Pt/C and RuO2 , respectively, with high stability. Computational analysis suggests that the codoping of RuOx with W and Si synergistically improves the HER activity of otherwise poor RuO2 by shifting the d-band center and optimizing atomic configurations beneficial for proper hydrogen adsorption. This study provides insights into the design and synthesis of unprecedented bifunctional electrocatalysts using catalytically inactive and less explored elements, such as Si and W.

Exceptional green hydrogen production performance of a ruthenium-modulated nickel selenide

Developing low-cost, high-efficiency and stable electrocatalysts for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER) is crucial but highly challenging. Density functional theory (DFT) calculations reveal that doping ruthenium (Ru) into catalysts can effectively optimize their electronic structure, hence leading to an optimal Gibbs free energy on the catalyst surface. Herein, an ultra-low Ru (about 2.34 wt%)-doped Ni3Se2 nanowire catalyst (i.e., Ru/Ni3Se2) supported on nickel foam has been fabricated by a hydrothermal reaction followed by a chemical etching process. The unique three-dimensional (3D) interconnected nanowires not only endow Ru and Ni3Se2 with uniform distribution and coupling, but also provide higher electrical conductivity, more active sites, an optimized electronic structure and favorable reaction kinetics. Therefore, the as-obtained Ru/Ni3Se2 catalyst exhibits excellent electrocatalytic performance, with low overpotentials of 24 and 211 mV to supply a current density value of 10 mA cm-2 towards the HER and OER in an alkaline environment, respectively. Notably, the as-fabricated Ru/Ni3Se2 catalyst only requires a low voltage of 1.476 V to derive a current density of 10 mA cm-2 in the constructed two-electrode alkaline electrolyzer and exhibits exceptionally high stability. This work will provide a novel strategy for the design and fabrication of low-cost and high-performance bifunctional electrocatalysts for hydrogen production by water electrolysis.

BaRuO3 coated Ti plate as an efficient and stable electro-catalyst for water splitting reaction in alkaline medium

Water splitting using an electrochemical device to produce hydrogen fuel is a green and economic approach to solve the energy and environmental crisis. The realistic design of durable electro-catalysts and their synthesis using a simplistic technique is a great challenge to produce hydrogen by water electrolysis. Herein, we report a stable highly active barium ruthenium oxide (BRO) electro-catalysts over Ti plate using a soft chemical method at low temperature. The synthesized material shows facile hydrogen evolution reaction (HER) as well as oxygen evolution reaction (OER) in alkaline medium with over-potentials of 195 mV and 300 mV, respectively at a current density of 10 mA cm-2. The excellent stability lasts for at least 24 h without any degradation for both the HER and OER at the current density of 10 mA cm-2, inferring the practical applications of the material toward production of green hydrogen energy. Certainly, the synthesized catalyst is capable adequately for the overall water splitting at a cell voltage of 1.60 V at a current density of 10 mA cm-2 with an impressive stability for at least 24 h, showing a minimum loss of potential. Thus the present work contributes to the rational design of stable and efficient electro-catalysts for overall water splitting reaction in alkaline media.

The role of various components in Ru-NiCo alloys in boosting the performance of overall water splitting

Understanding the synergistic mechanism of multi-component alloys is crucial and challenging for overall water splitting. Herein, Ru-NiCo_0.5-600 °C and Ru-Ni_0.75Co with excellent electrocatalytic activity are designed and synthesized. The Ru-NiCo_0.5-600 °C alloy exhibits remarkable HER activity with an overpotential of 42, 77 and 93 mV at 10 mA cm^-2 in alkaline, acidic and neutral conditions, and the Ru-Ni_0.75Co electrocatalyst presents outstanding OER activity with an overpotential of 176 mV at 10 mA cm^-2 in 1.0 M KOH. The Ru-NiCo_0.5-600 °C ||Ru-Ni_0.75Co cell requires only 1.48 and 1.69 V to reach 10 and 100 mA cm^-2 towards overall water splitting. A series of experiments reveal that the strong electronic coupling among Ru, Ni and Co regulates the electronic structure and enhances the intrinsic catalytic activity and stability of the as-synthesized Ru-NiCo electrocatalysts. Systematic experimental and theoretical results prove that Ni atoms act as the active sites of dissociating water, while Ru and Co are respectively the active centers of proton and hydroxyl adsorption for HER and OER. Our work provides a new perspective for profoundly understanding the synergistic effect of multi-component alloys towards water splitting.

Hollow Nanowire Constructed by NiCo Doped RuO2 Nanoparticles for Robust Hydrogen Evolution at High-Current-Density

Large-current-density electrocatalytic water splitting is essential for industrial hydrogen production, but it is currently hindered by lacking active and robust hydrogen evolution reaction (HER) catalysts. Herein, a novel electrode of hollow nanowire arrays constructed by NiCo modified RuO₂ nanoparticles on Ni foam (NiCo@RuO₂ HNAs/NF) for high-performance HER was reported. Such efficient electrode was fabricated by ion exchange with NF-supported Ni modified cobalt carbonate hydroxide nanowire arrays template (Ni@CoCH NAs/NF). The formed NiCo@RuO₂ HNAs/NF only needed overpotentials of 148.5 and 236.1 mV to deliver 500 and 1000 mA cm^-2 , respectively, along with excellent stability at the high-current-density for 300 h. Such remarkable HER performance was mainly attributed to the hollow structure with high surface area, hydrophilic feature, and NiCo@RuO₂ with optimized hydrogen evolution kinetics. After coupling with anodic Ni@CoCH NAs/NF, our electrolyzer outperformed Pt/C-IrO₂ and most other Ru-based electrolyzers. This work provides a promising Pt alternative catalyst for profitable H₂ production.

Synergistic Incorporating RuO2 and NiFeOOH Layers onto Ni3 S2 Nanoflakes with Modulated Electron Structure for Efficient Water Splitting

Synergistic electronic modulations is an effective strategy to develop efficient and stable electrocatalysts for the electrochemical hydrogen production via water splitting. Herein, tremella-like Ni₃ S₂ @RuO₂ and Ni₃ S₂ @NiFeOOH heterostructures catalysts are constructed on Ni foams (NF) by coupling RuO₂ and NiFeOOH on Ni₃ S₂ nanoflake arrays. The resulting Ni₃ S₂ @RuO₂ /NF electrode exhibits top-level hydrogen evolution reaction electrocatalysis with an extremely low overpotential of 12 mV at 10 mA cm^-2 and a Tafel slope of 30.7 mV dec^-1 , as well as the as-obtained Ni₃ S₂ @NiFeOOH/NF electrode with tunable binding energy for OH* intermediates shows remarkable oxygen evolution reaction electrocatalysis with an overpotential of 227 mV at 10 mA cm^-2 . The electrolyzer employing Ni₃ S₂ @RuO₂ /NF electrode for cathodic H₂ production and Ni₃ S₂ @NiFeOOH/NF for anodic O₂ production merely needs a low voltage of 1.47 V to drive 10 mA cm^-2 with excellent durability. The combined theoretical calculation and X-ray photoelectron spectroscopy investigation reveal that heterogeneous configuration can induce electron transfer from Ni₃ S₂ to RuO₂ through NiRu/SRu bonds, and thus tailor the d-band center and optimize the activated H₂ O/H* Gibbs free energies for enhanced hydrogen evolution reaction on Ni₃ S₂ @RuO₂ . This study may shed new light on the construction of heterostructures as highest-performing electrocatalysts and offer unique insight into the theory mechanism.

Defect and Interface Engineering of Three-Dimensional Open Nanonetcage Electrocatalysts for Advanced Electrocatalytic Oxygen Evolution Reaction

Defect engineering and interface engineering are two efficient approaches to promote the electrocatalytic performance of transition metal oxides (TMOs) by modulating the local electronic structure and inducing a synergistic effect but usually require costly and complicated processes. Herein, a facile electrochemical etching method is proposed for the controllable tailoring of the defects in a three-dimensional (3D) open nanonetcage CoZnRuO_x heterostructure via the in situ electrochemical etching to remove partial ZnO. The highly open 3D nanostructures, numerous defects, and multicomponent heterointerfaces endow the CoZnRuO_x nanonetcages with more accessible active sites, moderated local electronic structure, and strong synergistic effect, thereby enabling them to not only deliver an ultralow overpotential (244 mV @ 10 mA cm^-2) for oxygen evolution reaction (OER) but also high-performance overall water electrolysis by coupling with commercial Pt/C, with a potential of 1.52 V at 10 mA cm^-2. Moreover, experiments and characterizations also reveal that the remaining Zn²⁺ can facilitate OH^- adsorption and charge transfer, which also further improves the electrocatalytic OER performance. This work proposes a promising strategy for creating surface defects in heterostructured TMOs and provides insights to understand the defect- and interface-induced enhancement of OER electrocatalysis.

Ruthenium nanoparticles integrated bimetallic metal-organic framework electrocatalysts for multifunctional electrode materials and practical water electrolysis in seawater

There is still a significant technical hurdle in the integration of better electrocatalysts with coordinated functional units and morphological integrity that improves reversible electrochemical activity, electrical conductivity, and mass transport capabilities. In this work, ruthenium-integrating porous bimetallic transition metal nanoarrays are efficiently generated from metal-organic framework-covered three-dimensional platforms such as carbon cloth using a simple solution-based deposition technique followed by calcination. Heterostructure ruthenium-cobalt-iron hollow nanoarrays are built to permit exceptionally effective multifunctional activities in reactions including the oxygen evolution reaction, hydrogen evolution reaction, and oxygen reduction reaction. As presumed, the as-synthesized porous nanostructured arrays show remarkable electrochemical performance due to the benefits of copious active reaction sites, and efficient electron and ion transport channels. The oxygen reduction reaction of the porous nanostructured array electrocatalyst has a half-wave potential of 0.875 V vs. reversible hydrogen electrode and can achieve a current density of 10 mA cm^-2 at low overpotentials of 220 and 50 mV for the oxygen and hydrogen evolution reactions, respectively, and the needed cell voltage for total water splitting is just 1.49 V at a current density of 10 mA cm^-2. The fabricated electrolyzer coupling splits seawater at relatively low cell voltages of 1.54 V at ambient temperature.

Introducing Oxygen Vacancies to NiFe LDH through Electrochemistry Reduction to Promote Oxygen Evolution Reaction

The transition metal hydroxide NiFe LDH is a promising oxygen evolution reaction (OER) catalyst. Surface engineering, such as the introduction of oxygen vacancies into NiFe LDH, has been reported to...

Self-driven Ru-modified NiFe MOF nanosheet as multifunctional electrocatalyst for boosting water and urea electrolysis

Urea electro-oxidation reaction (UOR) has been a promising strategy to replace oxygen evolution reaction (OER) by urea-mediated water splitting for hydrogen production. Naturally, rational design of high-efficiency and multifunctional electrocatalyst towards UOR and hydrogen evolution reaction (HER) is of vital significance, but still a grand challenge. Herein, an innovative 3D Ru-modified NiFe metal-organic framework (MOF) nanoflake array on Ni foam (Ru-NiFe-x/NF) was elaborately designed via spontaneous galvanic replacement reaction (GRR). Notably, the adsorption capability of intermediate species (H*) of catalyst is significantly optimized by Ru modification. Meanwhile, rich high-valence Ni active species can be acquired by self-driven electronic reconstruction in the interface, then dramatically accelerating the electrolysis of water and urea. Remarkably, the optimized Ru-NiFe-③/NF (1.6 at% of Ru) only requires the overpotential of 90 and 310 mV to attain 100 mA cm^-2 toward HER and OER in alkaline electrolyte, respectively. Impressively, an ultralow voltage of 1.47 V is required for Ru-NiFe-③/NF to deliver a current density of 100 mA cm^-2 in urea-assisted electrolysis cell with superior stability, which is 190 mV lower than that of Pt/C-NF||RuO₂/NF couple. This work is desired to explore a facile way to exploit environmentally-friendly energy by coupling hydrogen evolution with urea-rich sewage disposal.