Microplotter-Printed On-Chip Combinatorial Library of Ink-Derived Multiple Metal Oxides as an "Electronic Olfaction" Unit

Selective Detection of CO Using Proton-Conducting Graphene Oxide Membranes with Pt-Doped SnO2 Electrocatalysts: Mechanistic Study by Operando DRIFTS

To reduce the risk of carbon monoxide (CO) poisoning, there is a strong need for small, compact gas sensors to detect and monitor CO at ppm concentrations. In this study, we focused on detecting CO with electrochemical sensors based on proton-conducting graphene oxide (GO) nanosheets at room temperature. We found that a Ce-doped GO nanosheet membrane fitted with the sensing electrode composed of Pt (10 wt %)-doped SnO2 nanocrystals exhibits an excellent sensor response to CO at 25 °C. Pt doping of SnO2 nanocrystals has made it possible to detect CO more selectively than H2 and ethanol. The CO detection mechanism is analyzed by operando diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), Fourier transform infrared gas cell measurements, and comprehensive density functional theory-based calculations. The results revealed that adsorption of CO occurs predominantly on Pt sites, and the adsorbed CO is anodically oxidized at the interface between the sensing electrode and proton-conducting membrane, generating the selective sensor response. The strong adsorption of CO was realized with Pt (10 wt %)-doped SnO2 nanocrystals, as revealed by the DRIFTS analysis and temperature-programed desorption technique.

Multiplexed Gas Sensor: Fabrication Strategies, Recent Progress, and Challenges

Due to miscellaneous toxic gases in the vicinity, there is a burgeoning need for advancement in the existing gas sensing technology not only for the survival of mankind but also for the industries based in various fields such as beverage, forestry, health care, environmental monitoring, agriculture, and military security. A gas sensor must be highly selective toward a specific gas in order to avoid incorrect signals while responding to nontarget gases. This may lead to complex scenarios depicting sensor defects, such as low selectivity and cross-sensitivity. Therefore, a multiplex gas sensor is required to address the problems of cross selectivity by combining different gas sensors, signal processing, and pattern recognition techniques along with the currently employed gas sensing technologies. The different sensing materials used in these sensor arrays will produce a unique response signal for developing a set of identifiers as the input that can be used to recognize a specific gas by its "fingerprint". This review provides a comprehensive review of chemiresistive-based multiplex gas sensors, including various fabrication strategies from expensive to low-cost techniques, advances in sensing materials, and a gist of various pattern recognition techniques used for both rigid and flexible gas sensor applications. Finally, the review assesses the current state-of-the-art in multiplex gas sensor technology and discusses various challenges for future research in this direction.

Micellar Nanoreactors Enabled Site-Selective Decoration of Pt Nanoparticles Functionalized Mesoporous SiO2 /WO3-x Composites for Improved CO Sensing

Site-selective and partial decoration of supported metal nanoparticles (NPs) with transition metal oxides (e.g., FeOx ) can remarkably improve its catalytic performance and maintain the functions of the carrier. However, it is challenging to selectively deposit transition metal oxides on the metal NPs embedded in the mesopores of supporting matrix through conventional deposition method. Herein, a restricted in situ site-selective modification strategy utilizing poly(ethylene oxide)-block-polystyrene (PEO-b-PS) micellar nanoreactors is proposed to overcome such an obstacle. The PEO shell of PEO-b-PS micelles interacts with the hydrolyzed tungsten salts and silica precursors, while the hydrophobic organoplatinum complex and ferrocene are confined in the hydrophobic PS core. The thermal treatment leads to mesoporous SiO2 /WO3-x framework, and meanwhile FeOx nanolayers are in situ partially deposited on the supported Pt NPs due to the strong metal-support interaction between FeOx and Pt. The selective modification of Pt NPs with FeOx makes the Pt NPs present an electron-deficient state, which promotes the mobility of CO and activates the oxidation of CO. Therefore, mesoporous SiO2 /WO3-x -FeOx /Pt based gas sensors show a high sensitivity (31 ± 2 in 50 ppm of CO), excellent selectivity, and fast response time (3.6 s to 25 ppm) to CO gas at low operating temperature (66 °C, 74% relative humidity).

Gas-Sensitive Properties of ZnO/Ti2CTx Nanocomposites

At present, a new class of 2D nanomaterials, MXenes, is of great scientific and applied interest, and their application prospects are very broad, including as effective doping components for receptor materials of MOS sensors. In this work we have studied the influence on the gas-sensitive properties of nanocrystalline zinc oxide synthesized by atmospheric pressure solvothermal synthesis, with the addition of 1-5% of multilayer two-dimensional titanium carbide Ti₂CT_x, obtained by etching Ti₂AlC with NaF solution in hydrochloric acid. It was found that all the obtained materials have high sensitivity and selectivity with respect to 4-20 ppm NO₂ at a detection temperature of 200 °C. It is shown that the selectivity towards this compound is best for the sample containing the highest amount of Ti₂CT_x dopant. It has been found that as the MXene content increases, there is an increase in nitrogen dioxide (4 ppm) from 1.6 (ZnO) to 20.5 (ZnO-5 mol% Ti₂CT_x). reactions which the responses to nitrogen dioxide increase. This may be due to the increase in the specific surface area of the receptor layers, the presence of MXene surface functional groups, as well as the formation of the Schottky barrier at the interface between the phases of the components.

Microextrusion Printing of Multilayer Hierarchically Organized Planar Nanostructures Based on NiO, (CeO2)0.8(Sm2O3)0.2 and La0.6Sr0.4Co0.2Fe0.8O3-δ

In this paper, NiO, La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) and (CeO2)0.8(Sm2O3)0.2 (SDC) nanopowders with different microstructures were obtained using hydrothermal and glycol-citrate methods. The microstructural features of the powders were examined using scanning electron microscopy (SEM). The obtained oxide powders were used to form functional inks for the sequential microextrusion printing of NiO-SDC, SDC and LSCF-SDC coatings with resulting three-layer structures of (NiO-SDC)/SDC/(LSCF-SDC) composition. The crystal structures of these layers were studied using an X-ray diffraction analysis, and the microstructures were studied using atomic force microscopy. Scanning capacitance microscopy was employed to build maps of capacitance gradient distribution over the surface of the oxide layers, and Kelvin probe force microscopy was utilized to map surface potential distribution and to estimate the work function values of the studied oxide layers. Using SEM and an energy-dispersive X-ray microanalysis, the cross-sectional area of the formed three-layer structure was analyzed-the interfacial boundary and the chemical element distribution over the surface of the cross-section were investigated. Using impedance spectroscopy, the temperature dependence of the electrical conductivity was also determined for the printed three-layer nanostructure.

UV-Light-Tunable p-/n-Type Chemiresistive Gas Sensors Based on Quasi-1D TiS3 Nanoribbons: Detection of Isopropanol at ppm Concentrations

The growing demand of society for gas sensors for energy-efficient environmental sensing stimulates studies of new electronic materials. Here, we investigated quasi-one-dimensional titanium trisulfide (TiS₃) crystals for possible applications in chemiresistors and on-chip multisensor arrays. TiS₃ nanoribbons were placed as a mat over a multielectrode chip to form an array of chemiresistive gas sensors. These sensors were exposed to isopropanol as a model analyte, which was mixed with air at low concentrations of 1-100 ppm that are below the Occupational Safety and Health Administration (OSHA) permissible exposure limit. The tests were performed at room temperature (RT), as well as with heating up to 110 °C, and under an ultraviolet (UV) radiation at λ = 345 nm. We found that the RT/UV conditions result in a n-type chemiresistive response to isopropanol, which seems to be governed by its redox reactions with chemisorbed oxygen species. In contrast, the RT conditions without a UV exposure produced a p-type response that is possibly caused by the enhancement of the electron transport scattering due to the analyte adsorption. By analyzing the vector signal from the entire on-chip multisensor array, we could distinguish isopropanol from benzene, both of which produced similar responses on individual sensors. We found that the heating up to 110 °C reduces both the sensitivity and selectivity of the sensor array.

Microextrusion Printing of Hierarchically Structured Thick V2O5 Film with Independent from Humidity Sensing Response to Benzene

The process of V₂O₅ oxide by the combination of sol-gel technique and hydrothermal treatment using heteroligand [VO(C₅H₇O₂)_2-x(C₄H₉O)_x] precursor was studied. Using thermal analysis, X-ray powder diffraction (XRD) and infra-red spectroscopy (IR), it was found that the resulting product was VO₂(B), which after calcining at 300 °C (1 h), oxidized to orthorhombic V₂O₅. Scanning electron microscopy (SEM) results for V₂O₅ powder showed that it consisted of nanosheets (~50 nm long and ~10 nm thick) assembled in slightly spherical hierarchic structures (diameter ~200 nm). VO₂ powder dispersion was used as functional ink for microextrusion printing of oxide film. After calcining the film at 300 °C (30 min), it was found that it oxidized to V₂O₅, with SEM and atomic force microscopy (AFM) results showing that the film structure retained the hierarchic structure of the powder. Using Kelvin probe force microscopy (KPFM), the work function value for V₂O₅ film in ambient conditions was calculated (4.81 eV), indicating a high amount of deficiencies in the sample. V₂O₅ film exhibited selective response upon sensing benzene, with response value invariable under changing humidity. Studies of the electrical conductivity of the film revealed increased resistance due to high film porosity, with conductivity activation energy being 0.26 eV.

Humidity-Tolerant Chemiresistive Gas Sensors Based on Hydrophobic CeO2/SnO2 Heterostructure Films

The accelerated evolution of the Internet of Things has brought new challenges to the gas sensors, which are required to work persistently under harsh conditions, like high humidity. However, currently, it is quite challenging to solve the hindrance of the trade-off between gas-sensing performance and anti-humidity ability of the chemiresistive gas sensors. Herein, hydrophobic inorganic CeO₂/SnO₂ heterostructure films were prepared by depositing the CeO₂ layers with a thickness of a few nanometers onto the SnO₂ film via a magnetron sputtering method. The sensors based on the CeO₂/SnO₂ heterostructure films demonstrated excellent gas-sensing performance toward trimethylamine (TEA) with high response, wide detection range (0.04-500 ppm), low record detection limit (0.04 ppm), ideal reproducibility, and long-term stability, while concurrently possessing promising anti-humidity ability. A portable, wireless TEA-sensing system containing the CeO₂/SnO₂ sensor was constructed to realize the real-time monitoring of trace concentration of the volatiles released from a fish. This work provides a novel strategy to prepare advanced chemiresistive gas sensors for humidity-independent detection of harmful gases and vapors and will accelerate their commercialization process in the field of food safety and public health.

Printing Technologies as an Emerging Approach in Gas Sensors: Survey of Literature

Herein, we review printing technologies which are commonly approbated at recent time in the course of fabricating gas sensors and multisensor arrays, mainly of chemiresistive type. The most important characteristics of the receptor materials, which need to be addressed in order to achieve a high efficiency of chemisensor devices, are considered. The printing technologies are comparatively analyzed with regard to, (i) the rheological properties of the employed inks representing both reagent solutions or organometallic precursors and disperse systems, (ii) the printing speed and resolution, and (iii) the thickness of the formed coatings to highlight benefits and drawbacks of the methods. Particular attention is given to protocols suitable for manufacturing single miniature devices with unique characteristics under a large-scale production of gas sensors where the receptor materials could be rather quickly tuned to modify their geometry and morphology. We address the most convenient approaches to the rapid printing single-crystal multisensor arrays at lab-on-chip paradigm with sufficiently high resolution, employing receptor layers with various chemical composition which could replace in nearest future the single-sensor units for advancing a selectivity.

Printable Smart Materials and Devices: Strategies and Applications

Smart materials are a kind of functional materials which can sense and response to environmental conditions or stimuli from optical, electrical, magnetic mechanical, thermal, and chemical signals, etc. Patterning of smart materials is the key to achieving large-scale arrays of functional devices. Over the last decades, printing methods including inkjet printing, template-assisted printing, and 3D printing are extensively investigated and utilized in fabricating intelligent micro/nano devices, as printing strategies allow for constructing multidimensional and multimaterial architectures. Great strides in printable smart materials are opening new possibilities for functional devices to better serve human beings, such as wearable sensors, integrated optoelectronics, artificial neurons, and so on. However, there are still many challenges and drawbacks that need to be overcome in order to achieve the controllable modulation between smart materials and device performance. In this review, we give an overview on printable smart materials, printing strategies, and applications of printed functional devices. In addition, the advantages in actual practices of printing smart materials-based devices are discussed, and the current limitations and future opportunities are proposed. This review aims to summarize the recent progress and provide reference for novel smart materials and printing strategies as well as applications of intelligent devices.