Facile Strategy to Extend Stability of Simple Component-Alumina-Supported Palladium Catalysts for Efficient Methane Combustion

Advances in morphology-controlled alumina and its supported Pd catalysts: synthesis and applications

Alumina materials, as one of the cornerstones of the modern chemical industry, possess physical and chemical properties that include excellent mechanical strength and structure stability, which also make them highly suitable as catalyst supports. Alumina-supported Pd-based catalysts with the advantages of exceptional catalytic performance, flexible regulated surface metal/acid sites, and good regeneration ability have been widely used in many traditional chemical industry fields and have also shown great application prospects in emerging fields. This review aims to provide an overview of the recent advances in alumina and its supported Pd-based catalysts. Specifically, the synthesis strategies, morphology transformation mechanisms, and structural properties of alumina with various morphologies are comprehensively summarized and discussed in-depth. Then, the preparation approaches of Pd/Al2O3 catalysts (impregnation, precipitation, and other emerging methods), as well as the metal-support interactions (MSIs), are revisited. Moreover, Some promising applications have been chosen as representative reactions in fine chemicals, environmental purification, and sustainable development fields to highlight the universal functionality of the alumina-supported Pd-based catalysts. The role of the Pd species, alumina support, promoters, and metal-support interactions in the enhancement of catalytic performance are also discussed. Finally, some challenges and upcoming opportunities in the academic and industrial application of the alumina and its supported Pd-based are presented and put forward.

Boosting the catalytic performance of Al2O3-supported Pd catalysts by introducing CeO2 promoters

Maintaining the stability of noble metals is the key to the long-term stability of supported catalysts. In response to the instability of noble metal species at high temperatures, we developed a synergistic strategy of dual oxide supports. By designing and constructing ceria components with small sizes, we have achieved unity in the ability of catalytic materials to supply oxygen and stabilize metal species. In this study, we prepared Al2O3-CeO2-Pd (AlCePd) catalysts containing trace amounts of Ce through the hydrolysis of cerium acetate, which achieved 100% CO conversion at 160 °C. More importantly, the activity remained at its initial 100% in the long-term durability testing, demonstrating the high stability of AlCePd. In contrast, the CO conversion of the CeO2-Pd (CePd) catalyst decreased from 100% to 54% within 3 h. Through comprehensive studies, we found that this excellent catalytic performance stems from the stabilizing effect of an alumina support and the possible reverse oxygen spillover effect of small-sized ceria components, where small-sized ceria components provide active oxygen for independent Pd species, making it possible for the CO adsorbed on Pd to react with this oxygen species.

Understanding of Active Sites and Interconversion of Pd and PdO during CH4 Oxidation

Pd-based catalysts are widely used in the oxidation of CH4 and have a significant impact on global warming. However, understanding their active sites remains controversial, because interconversion between Pd and PdO occurs consecutively during the reaction. Understanding the intrinsic active sites under reaction conditions is critical for developing highly active and selective catalysts. In this study, we demonstrated that partially oxidized palladium (PdOx) on the surface plays an important role for CH4 oxidation. Regardless of whether the initial state of Pd corresponds to oxides or metallic clusters, the topmost surface is PdOx, which is formed during CH4 oxidation. A quantitative analysis using CO titration, diffuse reflectance infrared Fourier-transform spectroscopy, X-ray diffraction, and scanning transmission electron microscopy demonstrated that a surface PdO layer was formed on top of the metallic Pd clusters during the CH4 oxidation reaction. Furthermore, the time-on-stream test of CH4 oxidation revealed that the presence of the PdO layer on top of the metallic Pd clusters improves the catalytic activity. Our periodic density functional theory (DFT) calculations with a PdOx slab and nanoparticle models aided the elucidation of the structure of the experimental PdO particles, as well as the experimental C-O bands. The DFT results also revealed the formation of a PdO layer on the metallic Pd clusters. This study helps achieve a fundamental understanding of the active sites of Pd and PdO for CH4 oxidation and provides insights into the development of active and durable Pd-based catalysts through molecular-level design.

Atomic cerium modulated palladium nanoclusters exsolved ferrite catalysts for lean methane conversion

The active and stable palladium (Pd) based catalysts for CH4 conversion are of great environmental and industrial significance. Herein, we employed N2 as an optimal activation agent to develop a Pd nanocluster exsolved Ce-incorporated perovskite ferrite catalyst toward lean methane oxidation. Replacing the traditional initiator of H2, the N2 was found as an effective driving force to selectively touch off the surface exsolution of Pd nanocluster from perovskite framework without deteriorating the overall material robustness. The catalyst showed an outstanding T50 (temperature of 50% conversion) plummeting down to 350°C, outperforming the pristine and H2-activated counterparts. Further, the combined theoretical and experimental results also deciphered the crucial role that the atomically dispersed Ce ions played in both construction of active sites and CH4 conversion. The isolated Ce located at the A-site of perovskite framework facilitated the thermodynamic and kinetics of the Pd exsolution process, lowering its formation temperature and promoting its quantity. Moreover, the incorporation of Ce lowered the energy barrier for cleavage of C─H bond, and was dedicated to the preservation of highly reactive PdOx moieties during stability measurement. This work successfully ventures uncharted territory of in situ exsolution to provide a new design thinking for a highly performed catalytic interface.

Rational Design of Precious-Metal Single-Atom Catalysts for Methane Combustion

Supported precious-metal single-atom catalysts (PM SACs) have emerged as a new frontier of high-performance catalytic material with 100% atom utilization efficiency. However, the rational design of such material with guidance from fundamental understandings of the structure-activity relationship remains challenging. Here, we report the synthesis, characterizations, and mechanistic investigation of various PM SACs supported on nanoceria for CH₄ combustion. Using density functional theory, two descriptors as the d-band center of PMs and oxygen vacancy formation energy are established, which jointly govern the reactivity for CH₄ combustion. These descriptors are thus applied to predict a dual SAC consisting of proximate Pd and Rh sites, demonstrating a remarkable improvement versus Pd or Rh catalyst, respectively. Our results reveal the general strategy of integrating experimental and computational efforts for investigation of various PM SACs in methane combustion, thus paving the way for the next generation of advanced catalytic materials.

Entropy analysis and grey cluster analysis of multiple indexes of 5 kinds of genuine medicinal materials

5 kinds of genuine medicinal materials, including Diding (Latin name: Corydalis bungeana Turcz), Purslane (Latin name: Portulaca oleracea L.), straw sandal board (Latin name: Hoya carnosa (L.f.) R. Br), June snow (Latin name: Serissa japonica (Thunb.) Thunb.), pine vine rattan (Latin name: Lycopodiastrum casuarinoides (Spring) Holub. [Lycopodium casuarinoides Spring]), were selected as the research objects. The combustion heat, thermo gravimetric parameters, and fat content, calcium content, trace element content, ash content of 5 kinds of genuine medicinal materials were measured. The combustion heat, differential thermal gravimetric analysis, fat content, calcium content, trace elements content, and ash content of 5 kinds of genuine medicinal materials were used to build a systematic multi-index evaluation system by gray pattern recognition and grey correlation coefficient cluster analysis, which can make up for the gaps in this area and provide scientific basis and research significance for the study of genuine medicinal materials quality. The results showed that the order of combustion heat of 5 kinds of genuine medicinal materials, including Diding, Purslane, straw sandal board, June snow, pine vine rattan, was Diding > June snow > straw sandal board > Purslane > pine vine rattan, the order of fat content (%) of 5 kinds of genuine medicinal materials was straw sandal board > Diding > pine vine rattan > June snow > Purslane, the order of calcium content (%) was pine vine rattan > June snow > Purslane > straw sandal board > Diding, the order of ash content was June snow > Purslane > straw sandal board > pine vine rattan > Diding. From the analysis of thermogravimetric analysis results and thermogravimetric combustion stability, the order of combustion stability of 5 kinds of genuine medicinal materials was June snow > pine Vine rattan > straw sandal board > Diding > Portulaca oleracea. The order of the content of 12 trace elements in 5 kinds of genuine medicinal materials, in terms of trace element content, June snow contains the highest trace elements in all samples. According to combustion heat, combustibility (combustion stability of genuine medicinal materials), fat, calcium, ash, trace element content, the comprehensive evaluation results of multi-index analysis constructed by gray correlation degree, gray correlation coefficient factor analysis, and gray hierarchical cluster analysis showed that the comprehensive evaluation multi-index order of 5 genuine medicinal materials, including Diding, Purslane, straw sandal board, June snow and pine vine rattan, was June snow > straw sandal board > Diding > Purslane > pine vine rattan. Therefore, the comprehensive evaluation results of the quality of genuine medicinal materials selected in this study were June snow the best, followed by straw sandal board. This research has important theoretical and practical significance for the multi-index measurement and comprehensive evaluation of genuine medicinal materials, and can provide scientific basis and research significance for the research of multi-index quality control of genuine medicinal material.

Optimizing the Microstructure of SnO2-CeO2 Binary Oxide Supported Palladium Catalysts for Efficient and Stable Methane Combustion

The preparation of palladium-based catalysts with both high catalytic activity and hydrothermal stability currently appears as a critical topic in methane combustion. Herein, we propose a facile strategy to boost the performance of SnO₂-CeO₂ binary oxide supported palladium catalysts by tuning the composition of supports. The coexistence of SnO₂ and CeO₂ phases in an appropriate ratio is favorable for the formation of both Pd_xCe_1-xO_2-δ and Pd_xSn_1-xO_2-δ solid solutions due to the reduced crystallite size. This unique microstructure could enhance the metal-support interaction to stabilize the active PdO phase and promote its reoxidation, meanwhile generating more oxygen vacancies to improve the reducibility of PdO. On account of the facilitated conversion of PdO ↔ Pd, coupled with the low-temperature dissociation of methane promoted by abundant active oxygen species, the Pd/5Sn5Ce catalyst exhibits a superior catalytic activity with a T₉₉ of ca. 360 °C, a robust stability under both dry and wet conditions, and an excellent thermal stability during heating-cooling light-off tests.

Deep Insight into the Mechanism of Catalytic Combustion of CO and CH4 over SrTi1-xBxO3 (B = Co, Fe, Mn, Ni, and Cu) Perovskite via Flame Spray Pyrolysis

Perovskites have been recognized as affordable substitutes for noble-metal catalysts for their tunable catalytic activity and thermal stability. Nevertheless, the highly demanding synthesis procedure still hinders the application of perovskites in catalytic combustion. In this work, a series of nanostructured SiTiO3 perovskites with B-site partial substitution by Co, Fe, Mn, Ni, and Cu are synthesized via flame spray pyrolysis in one step. The comprehensive characterizations on textural properties of nanostructured perovskites reveal that the flame-made perovskite nanoparticles all exhibit high crystal purity and large specific surface area (∼40 m2/g). Furthermore, the highest catalytic activity is achieved by SrTi0.5Co0.5O3 due to the formation of favorable oxygen vacancies, outstanding reducibility, and oxygen desorption capability. Additionally, the presence of 10 vol % water vapor during long-term testing indicates remarkable durability and water resistance. Finally, the CO oxidation and CH4 dehydrogenation on SrTiO3 incorporating Co atoms are more thermodynamically and kinetically favorable than those on other doped surfaces.

Highly Active PdO/Mn3 O4 /CeO2 Nanocomposites Supported on One Dimensional Halloysite Nanotubes for Photoassisted Thermal Catalytic Methane Combustion

In this work, we have successfully triggered the aqueous auto-redox reactions between reductive Ce(OH)₃ and oxidative MnO₄ ^- /Pd²⁺ ions to form PdO/Mn₃ O₄ /CeO₂ (PMC) nanocomposites. PMC could spontaneously self-assemble into compact encapsulation on the surface of halloysite nanotubes (HNTs) to form the final one dimensional HNTs supported PMCs (HPMC). It is identified that there exists strong synergistic effects among the components of PdO, Mn₃ O₄ , and CeO₂ , and hence HPMC could show excellent performance on photoassisted thermal catalytic CH₄ combustion that its light-off temperature was sharply reduced to be 180 °C under visible light irradiation. Based on detailed studies, it is found that the catalytic reaction process well follows the classic MVK mechanism, and adsorption/activation of O₂ into active oxygen species (O*) should be the rate-determining step for CH₄ conversion.

Engineering of crystal phase over porous MnO2 with 3D morphology for highly efficient elimination of H2S

In the present work, we report a facile oxalate-derived hydrothermal method to fabricate α-, β- and δ-MnO₂ catalysts with hierarchically porous structure and study the phase-dependent behavior for selective oxidation of H₂S over MnO₂ catalysts. It was disclosed that the oxygen vacancy, reducibility and acid property of MnO₂ are essentially determined by the crystalline phase. Systematic experiments demonstrate that δ-MnO₂ is superior in active oxygen species, activation energy and H₂S adsorption capacity among the prepared catalysts. As a consequence, δ-MnO₂ nanosphere with a hierarchically porous structure shows high activity and stability with almost 100% H₂S conversion and sulfur selectivity at 210 °C, better than majority of reported Mn-based materials. Meanwhile, hierarchically porous structure of δ-MnO₂ nanosphere alleviates the generation of by-product SO₂ and sulfate, promoting the adoptability of Mn-based catalysts in industrial applications.