Self-Healable, High-Strength Hydrogel Electrode for Flexible Sensors and Supercapacitors

Cellulose nanocomposite hydrogel-conductive, antimicrobial and high tenacity sensor for information encryption, human motion monitoring and animal behavior studies

Conductive hydrogels have garnered significant attention in advanced applications, particularly in wearable strain sensors. Nevertheless, the challenge of fabricating wearable sensors that demonstrate both optimal mechanical properties and high conductivity persists. In this study, we successfully developed a multifunctional hydrogel sensor comprising acrylamide (AM), polyethylene glycol (PEG), and sodium carboxymethyl cellulose (CMC). The resulting hydrogel demonstrated favorable mechanical properties, electrical conductivity, adhesion, antimicrobial activity, antifreezing capability, moisture retention, fluorescence, and strain sensitivity. Notably, the sensor retains its flexibility and electrical conductivity even at -20 °C. The incorporation of doped carbon quantum dots imparts pronounced fluorescence properties to the hydrogel, facilitating clear topographical imaging and paving the way for potential applications in information encryption. The fabricated strain sensors exhibit broad applicability and high reliability in human motion monitoring, allowing for secure attachment to the human body without the need for additional adhesives. Both large movements, such as joint bending (e.g., wrists and knees), and subtle movements, such as chewing and swallowing, can be accurately monitored. Furthermore, this study aims to integrate flexible hydrogel sensor technology with pet behavior monitoring, with the objective of identifying the emotional states of dogs. The ultimate goal is to establish a novel model for animal behavior research.

Rational design of antifreeze and flexible chitosan-based hydrogels for integration device of supercapacitors electrodes and wearable strain sensors

Hydrogels with excellent flexibility are widely used in flexible sensors and supercapacitors, but their sensitivity and operating temperature range limit their application. In this study, chitosan (CS)/polyaniline (PANI) hydrogel with interpenetrating network structure is designed, in which phytic acid is used as crosslinking agent and antifreeze. The obtained CS/PANI hydrogel exhibits excellent mechanical properties, excellent sensing performance (Gauge Factor = 5.25), fast electrochemical response, high specific capacitance (383.7 F/g at 0.5 A/g) and good cycle stability, which may be due to the interpenetrating network structure formed between phytic acid cross-linked PANI and CS molecular chains. Due to these properties, CS/PANI hydrogels can be used as flexible sensors and supercapacitor electrodes materials. Because of the electrostatic interaction between the anionic and cationic groups in phytic acid, it also has certain frost resistance. The CS/PANI hydrogel can provide a high specific capacitance of 330 F/g at -40 °C. Compared with room temperature, the capacitance retention rate is as high as 87 %. It is believed that this CS/PANI hydrogel will be used as a new multifunctional material in many fields such as flexible electrodes, sensors and wearable devices in low temperature environments.

Polyvinyl alcohol/sodium alginate-based conductive hydrogels with in situ formed bimetallic zeolitic imidazolate frameworks towards soft electronics

Bimetallic zeolitic imidazolate frameworks (BZIFs) have received enormous attention due to their unique physi-chemical properties, but are rarely reported for electrically conductive hydrogel (ECH) applications arising from low intrinsic conductivity and poor dispersion. Herein, we propose an innovative strategy to prepare highly conductive and mechanically robust ECHs by in situ growing Ni/Co-BZIFs within the polyvinyl alcohol/sodium alginate dual network (PZPS). 2-methylimidazole (MeIM) ligands copolymerize with pyrrole monomers, enhancing the electrical conductivity; meanwhile, MeIM ligands act as anchor points for in-situ formation of BZIFs, effectively avoiding phase-to-phase interfacial resistance and ensuring a uniform distribution in the hydrogel network. Due to the synergism of Ni/Co-BZIFs, the PZPS hydrogel exhibits a high areal capacitance of 630.3 mF·cm-2 at a current density of 0.5 mA·cm-2, promising for flexible energy storage devices. In addition, PZPS shows excellent mechanical strength and toughness (with an ultimate tensile strength of 405.0 kPa and a toughness of 784.2 kJ·m-3 at an elongation at break of 474.0 %), a high gauge factor of up to 4.18 over an extremely wide stress range of 0-42 kPa when used as flexible wearable strain/pressure sensors. This study provides new insights to incorporating highly conductive and uniformly dispersed ZIFs into hydrogels for flexible wearable electronics.

Progress in Protein-Based Hydrogels for Flexible Sensors: Insights from Casein

In recent years, the rapid advancement of flexible sensors as the cornerstone of flexible electronics has propelled a flourishing evolution within the realm of flexible electronics. Unlike traditional flexible devices, hydrogel flexible sensors have characteristic advantages such as biocompatibility, adhesion, and adjustable mechanical properties and have similar properties to human skin. Especially, biobased hydrogels have become the preferred substrate material for flexible sensors due to increased environmental pressures caused by the scarcity of petrochemical resources. In this regard, proteins possess advantages such as diverse amino acid compositions, adjustable advanced structures, chemical modifiability, the application of protein engineering techniques, and the ability to respond to various external stimuli. These enable the hydrogels constructed from them to have greater designability, flexibility, and adaptability. As a result, their applications in manufacturing various types of sensors have experienced rapid growth. This work systematically reviews the sensing mechanism of protein-based hydrogels, focusing on the preparation of protein-based hydrogels and the optimization of flexible sensors mainly from the perspective of a typical type of animal-derived protein casein. In addition, while the potential of casein is recognized, the limitations of casein-based hydrogels in flexible sensor applications are explored, and insights are provided into the development trends of next-generation sensors based on casein-based hydrogel materials.

"Bottom-up" and "top-down" strategies toward strong cellulose-based materials

Cellulose, as the most abundant natural polymer on Earth, has long captured researchers' attention due to its high strength and modulus. Nevertheless, transferring its exceptional mechanical properties to macroscopic 2D and 3D materials poses numerous challenges. This review provides an overview of the research progress in the development of strong cellulose-based materials using both the "bottom-up" and "top-down" approaches. In the "bottom-up" strategy, various forms of regenerated cellulose-based materials and nanocellulose-based high-strength materials assembled by different methods are discussed. Under the "top-down" approach, the focus is on the development of reinforced cellulose-based materials derived from wood, bamboo, rattan and straw. Furthermore, a brief overview of the potential applications fordifferent types of strong cellulose-based materials is given, followed by a concise discussion on future directions.

High Tensile, Antibacterial, and Conductive Hydrogel Sensor with Multiple Cross-Linked Networks Based on PVA/Sodium Alginate/Zinc Oxide

Hydrogel sensors have attracted a lot of attention due to their great significance for biosensors and human detection, especially their antibacterial properties when in direct contact with the human body. However, it is challenging to improve mechanical and antibacterial performance simultaneously. In this study, by using ultrasonic dispersion technology to attach zinc oxide to cellulose and adding sodium alginate, a multiple cross-linking network is generated, which effectively solves this problem. The proposed poly(vinyl alcohol)/sodium alginate/zinc oxide/hydrogel sensor exhibits not only excellent biocompatibility but also high tensile properties (strain above 2000%). Besides, the sensor also has an antibacterial function (against Escherichia coli and Staphylococcus aureus). The hydrogel acts as a strain sensor and biosensor; it can also be used as a human health detection sensor; its high tensile properties can detect large tensile deformation and small changes in force, such as finger bending, knee bending, and other joint movements, and can also be used as a sound detection sensor to detect speech and breathing. This study provides a simple method to prepare hydrogel sensors that can be useful for human health detection and biosensor development.

Health Monitoring System from Pyralux Copper-Clad Laminate Film and Random Forest Algorithm

Sensor technologies have been core features for various wearable electronic products for decades. Their functions are expected to continue to play an essential role in future generations of wearable products. For example, trends in industrial, military, and security applications include smartwatches used for monitoring medical indicators, hearing devices with integrated sensor options, and electronic skins. However, many studies have focused on a specific area of the system, such as manufacturing processes, data analysis, or actual testing. This has led to challenges regarding the reliability, accuracy, or connectivity of components in the same wearable system. There is an urgent need for studies that consider the whole system to maximize the efficiency of soft sensors. This study proposes a method to fabricate a resistive pressure sensor with high sensitivity, resilience, and good strain tolerance for recognizing human motion or body signals. Herein, the sensor electrodes are shaped on a thin Pyralux film. A layer of microfiber polyesters, coated with carbon nanotubes, is used as the bearing and pressure sensing layer. Our sensor shows superior capabilities in respiratory monitoring. More specifically, the sensor can work in high-humidity environments, even when immersed in water-this is always a big challenge for conventional sensors. In addition, the embedded random forest model, built for the application to recognize restoration signals with high accuracy (up to 92%), helps to provide a better overview when placing flexible sensors in a practical system.

State-of-the-art advances in nanocomposite and bio-nanocomposite polymeric materials: A comprehensive review

The modern eco-friendly materials used in research and innovation today consist of nanocomposites and bio-nanocomposite polymers. Their unique composite properties make them suitable for various industrial, medicinal, and energy applications. Bio-nanocomposite polymers are made of biopolymer matrices that have nanofillers dispersed throughout them. There are several types of fillers that can be added to polymers to enhance their quality, such as cellulose-based fillers, clay nanomaterials, carbon black, talc, carbon quantum dots, and many others. Biopolymer-based nanocomposites are considered a superior alternative to traditional materials as they reduce reliance on fossil fuels and promote the use of renewable resources. This review covers the current state-of-the-art in nanocomposite and bio-nanocomposite materials, focusing on ways to improve their features and the various applications they can be used for. The review article also investigates the utilization of diverse nanocomposites as a viable approach for developing bio-nanocomposites. It delves into the underlying principles that govern the synthesis of these materials and explores their prospective applications in the biomedical field, food packaging, sensing (Immunosensors), and energy storage devices. Lastly, the review discusses the future outlook and current challenges of these materials, with a focus on sustainability.

Self-healing liquid metal hydrogel for human-computer interaction and infrared camouflage

Due to their mechanical flexibility, conductive hydrogels have been widely investigated in the fields of flexible electronics and soft robots, but their non-negligible disadvantages, such as poor toughness and limited self-healing, severally restrict their practical application. Herein, gallium indium alloy (EGaIn) is utilized to initiate the polymerization and simultaneously serve as flexible fillers to construct a super-stretchable and self-healing liquid metal/polyvinyl alcohol/p(acrylamide-co-octadecyl methacrylate) (liquid metal/PVA/P(AAm-co-SMA)) double network hydrogel (LM hydrogel). The synergistic effect of the rigid PVA microcrystal network and the ductile P(AAm-co-SMA) hydrophobic network, together with the ionic coordination and hydrogen bonds between polymer networks (multiple physical cross-links), endow the LM hydrogel with excellent super-stretchability (2000%), toughness (3.00 MJ m-3), notch resistance, and self-healing property (healing efficiency > 99% at 25 °C after 24 h). The LM hydrogel exhibits sensitive strain sensing behavior, allowing human-computer interaction to achieve motion recognition and health monitoring. Significantly, owing to the excellent photothermal effect and low infrared emissivity of EGaIn, the LM hydrogel reveals great potential in infrared camouflage. The work of self-healing conductive liquid metal hydrogels will promote the research and practical application of hydrogels and liquid metal in intelligent devices and military fields.

Ag(e)ing and Degradation of Supercapacitors: Causes, Mechanisms, Models and Countermeasures

The most prominent and highly visible advantage attributed to supercapacitors of any type and application, beyond their most notable feature of high current capability, is their high stability in terms of lifetime, number of possible charge/discharge cycles or other stability-related properties. Unfortunately, actual devices show more or less pronounced deterioration of performance parameters during time and use. Causes for this in the material and component levels, as well as on the device level, have only been addressed and discussed infrequently in published reports. The present review attempts a complete coverage on these levels; it adds in modelling approaches and provides suggestions for slowing down ag(e)ing and degradation.

Stretchable Organohydrogel with Adhesion, Self-Healing, and Environment-Tolerance for Wearable Strain Sensors

Stretchable hydrogels as landmark soft materials have been efficiently utilized in the field of wearable sensing devices. However, these soft hydrogels mostly cannot integrate transparency, stretchability, adhesiveness, self-healing, and environmental adaptability into one system. Herein, a fully physically cross-linked poly(hydroxyethyl acrylamide)-gelatin dual-network organohydrogel is prepared in a phytic acid-glycerol binary solvent via a rapid ultraviolet light initiation. The introduction of gelatin as the second network endows the organohydrogel with desirable mechanical performance (high stretchability up to 1240%). The presence of phytic acid not only synergizes with glycerol to impart environment-tolerance to the organohydrogel (from -20 to 60 °C) but also increases the conductivity. Moreover, the organohydrogel demonstrates a durable adhesive performance toward diverse substrates, a high self-healing efficiency through heat treatment, and favorable optical transparency (transmittance of 90%). Furthermore, the organohydrogel achieves high sensitivity (gauge factor of 2.18 at 100% strain) and rapid response time (80 ms) and could detect both tiny (a low detection limit of 0.25% strain) and large deformations. Therefore, the assembled organohydrogel-based wearable sensors are capable of monitoring human joint motions, facial expression, and voice signals. This work proposes a facile route for multifunctional organohydrogel transducers and promises the practical application of flexible wearable electronics in complex scenarios.

Construction of PVA-lignosulfonate hydrogels for improved mechanical performances and all-in-one flexible supercapacitors

All-in-one supercapacitors are one of the best candidates for realizing flexible supercapacitors because of their outstanding flexibility and stability. The pursuit of improved electrochemical performance while meeting the requirements of flexible functionalization has always been a long-term goal. To this aim, lignosulfonate (LS) can be used in the field of all-in-one supercapacitors and contribute to its unique three-dimensional structure and abundant functional groups. By doping a small amount of LS, a simple approach is developed to achieve a one-step improvement in electrochemical performance and flexible functional design in this study. PVA-lignosulfonate hydrogel (PLH) obtains a compact and regular three-dimensional porous structure, higher ionic conductivity (0.17 S/cm), bending flexibility, and compression resistance. Polyaniline (PANI) based solid-state supercapacitors PANI-PVA and PANI-PLH show specific capacitance values of 505 and 558 mF/cm², respectively, at a current density of 0.5 mA/cm². After 5000 charge-discharge cycles, the capacitance retention rate increases from 53 % to 73 %, and the PANI-PLH can maintain the stability of electrochemical performance under bending, folding, puncturing, and squeezing. After 1600 times folding, the capacity remains almost 100 %. This study presents a one-step optimization for the construction of functional and high-performance all-in-one supercapacitors in a simple way and a novel idea for the potential application of the high-value lignin.

Porous-Structure-Promoted Tribo-Induced High-Performance Self-Powered Tactile Sensor toward Remote Human-Machine Interaction

Self-powered tactile sensor with versatile functions plays a significant role in the development of an intelligent human-machine interaction (HMI) system. Herein, a hybrid self-powered porous-structured tactile sensor (SPTS) is proposed by monolithically integrating a porous triboelectrification-induced electroluminescence (TIEL) component and a single-electrode triboelectric nanogenerator with the high charge generation in the bulk volume. At a low pressure of 10 kPa, TIEL intensity can be significantly improved by three times, which is superior to that in previous reports, with enhanced triboelectricity. Based on the enhancement brought by the porous structure and optimized parameters, the SPTS achieves significant sensing performance in both optical and electrical modes. To demonstrate the potential of practical applications, a programmable optical and electrical dual-mode HMI system is established based on SPTS to remotely control an intelligent vehicle and operate a computer game through identifying finger touch trajectories. This work not only contributes a new economical-effective methodology toward a high-performance tribo-induced self-powered tactile sensor but also facilitates the remote control of HMI with dual-mode functionality, which has broad potential applications in the fields of intelligent robots, augmented reality, flexible wearable electronics, and smart home.

A Highly Mechanical, Conductive, and Cryophylactic Double Network Hydrogel for Flexible and Low-Temperature Tolerant Strain Sensors

Due to their stretchability, conductivity, and good biocompatibility, hydrogels have been recognized as potential materials for flexible sensors. However, it is still challenging for hydrogels to meet the conductivity, mechanical strength, and freeze-resistant requirements in practice. In this study, a chitosan-poly (acrylic acid-co-acrylamide) double network (DN) hydrogel was prepared by immersing the chitosan-poly (acrylic acid-co-acrylamide) composite hydrogel into Fe₂(SO₄)₃ solution. Due to the formation of an energy-dissipative chitosan physical network, the DN hydrogel possessed excellent tensile and compression properties. Moreover, the incorporation of the inorganic salt endowed the DN hydrogel with excellent conductivity and freeze-resistance. The strain sensor prepared using this DN hydrogel displayed remarkable sensitivity and reliability in detecting stretching and bending deformations. In addition, this DN hydrogel sensor also worked well at a lower temperature (−20 °C). The highly mechanical, conductive, and freeze-resistant DN hydrogel revealed a promising application in the field of wearable devices.

Highly Elastic, Sensitive, Stretchable, and Skin-Inspired Conductive Sodium Alginate/Polyacrylamide/Gallium Composite Hydrogel with Toughness as a Flexible Strain Sensor

As a classic flexible material, hydrogels show great potential in wearable electronic devices. The application of strain sensors prepared using them in human health monitoring and humanoid robotics is developing rapidly. However, it is still a challenge to fabricate a high-toughness, large-tensile-deformation, strain-sensitive. and human-skin-fit hydrogel with the integration of excellent mechanical properties and high electrical conductivity. In this study, a flexible sensor using a highly strain-sensitive skin-like hydrogel with acrylamide and sodium alginate was designed using liquid metallic gallium as a "reactive" conductive filler. The sensor had a low elastic modulus (30 kPa) similar to that of skin, a high-toughness (2.25 MJ m^-3), self-stiffness, a large tensile deformation (1400%), recoverability, and excellent fatigue resistance. Moreover, the addition of gallium might enhance the electrical conductivity (1.9 S m^-1) of the hydrogel while maintaining high transparency, and the flexible sensor device constructed from it showed high sensitivity to strain (gauge factor = 4.08) and pressure (gauge factor = 0.455 kPa^-1). As a result, the hydrogel sensor could monitor various human motions, including large-scale joint bending and tiny facial expression, breathing, voice recognition, and handwriting. Furthermore, it might even be used for human-computer communication.

Gelatin from leather waste to tough biodegradable packaging film: One valuable recycling solution for waste gelatin from leather industry

Large amount of gelatin can be extracted from the solid waste in leather industry. The advanced application of such gelatin is always desired by the leather industry, but remains challenging. Considering the urgent requirement of biodegradable plastic film, in this study, the gelatin extracted from waste skin scrap in the leather industry was used to fabricate a waste gelatin-based film with a high gelatin content, excellent mechanical performance, and autonomous biodegradability in natural soil. The film was prepared by introducing covalent bonds and metal-ligand bonds to the gelatin matrix. These covalent bonds, metal-ligand bonds, and inherent hydrogen bonds in the gelatin matrix serve as multiple sacrificial bonds for effective energy dissipation giving the waste gelatin-based film excellent mechanical parameters with the highest fracture stress of ≈ 32 MPa, maximum fracture strain of ≈1.25 mm/mm, and a high Young's modulus of ≈ 471 MPa, which are significantly higher than those of the original gelatin film (fracture stress ≈ 4 MPa, fracture strain ≈ 0.70 mm/mm, and Young's modulus ≈ 22 MPa). Owing to the water resistance of covalent bonds and metal-ligand bonds existed in gelatin matrix, the gelatin film possesses good water resistance. Additionally, after use, the fabricated film can completely biodegrade in natural soil in approximately 7 weeks. This strategy not only provides a valuable recycling solution for the gelatin from the unwelcome solid waste of the leather industry, but it also broadens the range of ecofriendly and cost effective biodegradable films available.

A robust and sensitive flexible strain sensor based on polyurethane cross-linked composite hydrogels for the detection of human motion

Polyurethane cross-linked composite hydrogel and wireless Bluetooth module were assembled for the detection of human motion.

Bilayered scaffold with 3D printed stiff subchondral bony compartment to provide constant mechanical support for long-term cartilage regeneration

BACKGROUND/OBJECTIVE

We seek to figure out the effect of stable and powerful mechanical microenvironment provided by Ti alloy as a part of subchondral bone scaffold on long-term cartilage regeneration.Methods: we developed a bilayered osteochondral scaffold based on the assumption that a stiff subchondral bony compartment would provide stable mechanical support for cartilage regeneration and enhance subchondral bone regeneration. The subchondral bony compartment was prepared from 3D printed Ti alloy, and the cartilage compartment was created from a freeze-dried collagen sponge, which was reinforced by poly-lactic-co-glycolic acid (PLGA).

RESULTS

In vitro evaluations confirmed the biocompatibility of the scaffold materials, while in vivo evaluations demonstrated that the mechanical support provided by 3D printed Ti alloy layer plays an important role in the long-term regeneration of cartilage by accelerating osteochondral formation and its integration with the adjacent host tissue in osteochondral defect model at rabbit femoral trochlea after 24 weeks.

CONCLUSION

Mechanical support provided by 3D printing Ti alloy promotes cartilage regeneration by promoting subchondral bone regeneration and providing mechanical support platform for cartilage synergistically.

TRANSLATIONAL POTENTIAL STATEMENT

The raw materials used in our double-layer osteochondral scaffolds are all FDA approved materials for clinical use. 3D printed titanium alloy scaffolds can promote bone regeneration and provide mechanical support for cartilage regeneration, which is very suitable for clinical scenes of osteochondral defects. In fact, we are conducting clinical trials based on our scaffolds. We believe that in the near future, the scaffold we designed and developed can be formally applied in clinical practice.