SiC Nanowire-Si3N4 Nanobelt Interlocking Interfacial Enhancement of Carbon Fiber Composites with Boosting Mechanical and Frictional Properties

The Effects of In Situ Growth of SiC Nanowires on the Electromagnetic Wave Absorption Properties of SiC Porous Ceramics

In situ-grown SiC nanowires (SiCnws) on SiC porous material (SiCnws@SiC) were prepared using sol-gel and carbothermal reduction methods, which substantially improves the electromagnetic wave absorption property of composite material. The crystallinity and purity of SiCnws are the best when the sintering temperature is 1600 °C. When the ratio of the carbon source (C) to the silicon source (Si) is 1:1, SiCnws@SiC composite exhibits excellent electromagnetic wave absorption performance, the minimum reflection loss is -56.95 dB at a thickness of 2.30 mm, and the effective absorption bandwidth covers 1.85 GHz. The optimal effective absorption bandwidth is 4.01 GHz when the thickness is 2.59 mm. The enhancement of the electromagnetic wave absorption performance of SiCnws is mainly attributed to the increase in the heterogeneous interface and multiple reflection and scattering caused by the network structure, increasing dielectric loss and conduction loss. In addition, defects could occur during the growth of SiCnws, which could become the center of dipole polarization and increase the polarization loss of composite materials. Therefore, in situ growth of SiCnws on SiC porous ceramics is a promising method to improve electromagnetic wave absorption.

Strategy To Enhance Interfacial Properties: Preparation of Porous Polytetrafluoroethylene Fibers and the Adsorption of Initiators/Curing Agents

Polytetrafluoroethylene (PTFE) fibers exhibit high inertness and demonstrate limited interfacial bonding capabilities with other materials. To overcome this limitation, PTFE@ZnO fibers were developed by depositing the porous ZnO layer onto PTFE fibers via a hydrothermal reaction, and porous fibers were adsorbed curing agents or initiators. The interfacial shear strength (ILSS) of the composites demonstrated a significant improvement, particularly in the case of composites containing PTFE/initiator fibers, where the ILSS increased by 104.8% compared to PTFE alone (from 8.3 to 17.0 MPa). The digital image correlation (DIC) method revealed a more uniform stress distribution in the modified fiber composites at the point of fracture. Additionally, nanoscratch tests indicated a significant enhancement in the interfacial bonding between the modified fibers and the resin. The porous structures facilitated mechanical interlocking between the modified fibers and the resin. Furthermore, the presence of an adsorbed initiator/curing agent within the porous structure served as the initiation site for the free radical polymerization of vinyl ester resin 901, thereby enhancing the interfacial bonding between the modified fibers and the resin. The novel strategy presents a general and viable approach for the extensive modification of PTFE fibers, focusing on achieving exceptional interfacial bonding properties.

Growth of ZnO nanorods/flowers on the carbon fiber surfaces using sodium alginate as medium to enhance the mechanical properties of composites

The chemical inertness of the carbon fiber (CF) surface results in suboptimal mechanical properties of the prepared composites. To address this issue, we employed a combination of tannic acid and 3-aminopropyltriethoxysilane mixture (TA-APTES) grafted sodium alginate (SA) as a medium to enhance the interfacial properties of composites through the growth of ZnO nanoparticles on CF surfaces. ZnO nanolayers with rod-like and flower-like structures were obtained by adjusting the pH of the reaction system (pH = 10 and 12, respectively). Characterization results show that in comparison with the untreated CF composites, in the flexural strength, flexural modulus, interlaminar shear strength (ILSS) and interfacial shear strength (IFSS) of the as-prepared CF/TA-APTES/SA/ZnO10 (nanorods) composites were improved by 40.8 %, 58.4 %, 44.9 % and 47.8 %, respectively. The prepared CF/TA-APTES/SA/ZnO12 (nanoflowers) composite showed an increase in flexural strength, flexural modulus, ILSS and IFSS by 39.8 %, 63.6 %, 47.3 % and 48.2 %, respectively. These positive results indicate that the ZnO nanolayers increase the interfacial phase area and fiber surface roughness, thereby enhancing mechanical interlocking and load transfer between the fibers and resin matrix. This work provides a novel interfacial modification method for preparing CF composites used in longer and more durable wind turbine blades.

Interfacial Design and Construction of Carbon Fiber Composites by Strongly Bound Hydroxyapatite Nanobelt-Carbon Nanotubes for Biological Applications

Carbon fiber composites are promising candidates for orthopedic implant applications, which calls for a combination of high mechanical strength and outstanding biotribological properties. In this work, hydroxyapatite nanobelts-carbon nanotubes (HN) were designed and constructed into carbon fiber-anhydrous dicalcium phosphate (DCPA)-epoxy composites (CDE) for simultaneously optimizing the mechanical and biotribological properties via the combined methods of pulse electrochemical deposition and injected chemical vapor deposition. HN provides more nucleation sites for the growth of DCPA and favors the infiltration of epoxy. In addition, HN optimizes the fiber/matrix interface by generating strong interfacial mechanical interlocking. Owing to the synergism of a strongly bound HN, the mechanical and biotribological properties of CDE have demonstrated significant improvement. The tensile strength and elastic modulus of HN-modified CDE (HN-CDE) increase by 52 and 170% compared with CDE, respectively. The wear rate and average friction coefficient of HN-CDE are decreased by 42% and increased by 45% compared with those of CDE, respectively. HN-CDE, with superior mechanical strength and biotribological properties, has high potential as a bone substitute and orthopedic implant.

Multifunctional epoxy resin-based composites with excellent flexural strength and X-ray imaging capacity using micro/nano structured QF-Bi2SiO5 fillers

Composites have been widely applied in various industries and are beneficial in attaining complicated functionalities. Particularly, for dental fiber posts or orthopedic implants, the composites should have excellent mechanical properties and good imaging effects for visualization in vivo. The traditional method to improve mechanical strength and visibility by adding reinforcing fillers and radiopacifiers is complicated and has poor distributions and long production times. Hence, fabricating an integrated reinforced filler with radiopacity is of considerable economic and social significance. After ball-milling and sintering quartz fiber (QF) and bismuth trioxide (Bi₂O₃), a multifunctional filler (QF-Bi₂SiO₅) is fabricated to impart excellent flexural strengths and high X-ray imaging qualities to the composites. A composite made of epoxy resin (EP) and QF-Bi₂SiO₅ has a high bending strength (126.87 ± 6.78 MPa) and bending modulus (3649.31 ± 343.87 MPa), which are attributed to the tight mechanical interlock between EP and micro/nano structures of QF-Bi₂SiO₅. The QF-Bi₂SiO₅/EP composite shows good X-ray imaging quality owing to the Bi₂SiO₅ crystal. Furthermore, the mechanical and imaging performances of various composites with commercial fillers were compared with that of the QF-Bi₂SiO₅/EP composite. No filler was found that can perform both functions as well as QF-Bi₂SiO₅. Hence, the fabricated composites containing micro/nano structured QF-Bi₂SiO₅ fillers have the potential to be used in a variety of fields requiring mechanical strength and X-ray imaging capability.

Balanced Mechanical and Biotribological Properties of Polymer Composites Reinforced by a 3D Interlocked Si3N4 Nanowire Membrane

Polymer composites have great potential applications in the hip joint replacement, where the combinations of high mechanical strength and excellent biotribological properties are required. In this work, a well-dispersed three-dimensional (3D) silicon nitride nanowire membrane (SNm) designed as a reinforcement and brushite (Bs) served as bioactive filler are constructed into the polymer matrix, forming SNm-reinforced Bs/polymer composites (SNm-Bs/Pm). Especially, SNm could form a 3D interlocked structure, where the ultralong silicon nitride nanowires are entangled with each other. SNm could effectively facilitate the penetration of the polymer matrix and improve the cohesion strength of the polymer, thereby promoting mechanical and biotribological properties for SNm-Bs/Pm. The performances for polymer composites are optimized by increasing the layer number of preform. By comparing SNm-Bs/Pm with one-layer preform, the tensile strength of SNm-Bs/Pm with six-layer preforms reaches 83.3 MPa with an increase of 767.7%. In addition, the friction coefficient and wear rate of SNm-Bs/Pm with six-layer preforms in fetal bovine serum medium achieve 0.06 and 0.21 × 10^-14 m³(N·m)^-1 and decrease by 82.4 and 72.4%, respectively. The present work provides a promising methodology of preparing interlocked SNm-reinforced polymer composites with enhanced mechanical and biotribological properties that are potential for hip joint replacement applications.

Valuable aramid/cellulose nanofibers derived from recycled resources for reinforcing carbon fiber/phenolic composites

The scale-up preparation of aramid nanofiber (ANF) and cellulose nanofiber (CNF), still faces serious challenges such as extreme production cost and lengthy preparation cycle. Herein, a feasible top-down strategy was proposed to achieve the efficient reclamation of waste resources, further realizing the large-scale production of high value-added nanofibers. The ANF/CNF as nanoscale building blocks and their reinforcement effects on the mechanical performances of carbon fiber/phenolic composites were investigated. Related strength and modulus of ANF/CNF-enhanced composites in the tensile, bending, shear and nano indentation tests, increased by 118.1% (tensile strength), 141.2% (tensile modulus), 142.2% (flexural strength), 354.4% (flexural modulus), 38.8% (shear strength) and 94.4% (elastic modulus), respectively. Our work offers a valuable reference in the fabrication of low-cost ANF/CNF derived from waste resources, which would facilitate the wide application of nanofibers in fabricating high-performance advanced functional materials.

Metal-organic frameworks/polydopamine synergistic interface enhancement of carbon fiber/phenolic composites for promoting mechanical and tribological performances

Carbon fiber/phenolic composites have wide application prospects in the transmission of vehicles, where the combination of prominent mechanical and tribological properties is required. Multiscale metal-organic frameworks (MOFs) and polydopamine (PDA) as binary reinforcements were employed to construct a rigid-flexible hierarchical structure for improving the interfacial performances of friction materials. This unique rigid-flexible (MOFs/PDA) reinforcement could act as an effective interfacial linker, significantly facilitating the integration of fibers into the matrix and establishing a strong mechanical interlocking and chemical bonding onto the fiber/matrix interphase, thus boosting the mechanical and tribological properties of the composites. Benefiting from the MOF/PDA synergistic enhancement effects, the interlaminar shear strength of ZIF-8-composites (P1), MOF-5-composites (P2) and UiO-66-(COOH)₂-composites (P3) was improved by 70.80%, 43.80% and 53.28%, respectively. In addition, the wear rate of P1 decreased from 3.55 × 10^-8 cm³ J^-1 to 2.45 × 10^-8 cm³ J^-1. This work provides a feasible approach for establishing rigid-flexible reinforced structures and opens up a double-component synergistic enhancement strategy to efficiently promote mechanical and tribological properties for fabricating high-performance carbon fiber/phenolic composites.