Enhanced Thermal Conductivity in Oriented Polyvinyl Alcohol/Graphene Oxide Composites

Electrocatalytic hydrogenation of alkynes and alkenes using a proton conductive graphene oxide membrane

Graphene-based membranes are emerging as promising materials for energy and chemical conversion due to their exceptional proton conductivity and stability. In this study, we report a graphene oxide (GO) nanosheet membrane for electrochemical hydrogenation reactions. The GO membrane demonstrates excellent proton conductivity, confirmed through concentration cell measurement and complex impedance spectroscopy, and efficiently facilitates proton transport when integrated with active platinum catalysts as the cathode and anode. This system enables selective hydrogenation of alkynes and alkenes into their corresponding alkanes, achieving selectivities of 82% to 93%. This work highlights the potential of graphene-based membrane reactors as cost-effective, scalable, and energy-efficient alternative to traditional hydrogenation methods.

Investigation of the Mechanical, Fatigue, and Creep Properties of PA6/GO Nanocomposites Manufactured by a Combination of Melt and Solvent Mixing

This study investigated the mechanical, fatigue, and creep properties of polyamide 6 (PA6)/graphene oxide (GO) nanocomposites manufactured by a combination of melt and solvent mixing. Results showed that increasing GO content improved tensile and bending properties and reduced temperature dependence. The tensile modulus and strength of PA6/GO nanocomposite containing 1 wt.% GO (PA6 + 1GO) were measured with an increment of 33% and 37%, respectively, compared with neat PA6. The reduction in tensile strength occurred gradually with the increasing amount of GO. As the temperature increased from 25 °C to 70 °C, the tensile strength of PA6 and PA6 + 1GO decreased by 20% and 4%, respectively. Fatigue tests demonstrated that the rigid GO particles hindered the deformation capability of the matrix and facilitated crack propagation. While the PA6 reached 105 cycles at 60% of its tensile strength, PA6 + 1GO was able to reach 105 cycles at 35% of its tensile strength. Dynamic mechanical analysis (DMA) revealed that GO enhanced both storage modulus and glass transition temperature (Tg). Creep tests demonstrated better deformation resistance under stress in PA6/GO nanocomposites compared to pure PA6. After a 10 h creep test, the decrease in creep strain was observed as 52.4% for PA6 + 1GO.

Janus Photothermal Films with Orientated Plasmonic Particle-in-Cavity Surfaces Enabling Heat Control in Solar-Thermal-Electric Generators

Solar thermoelectric generators (STEGs) consisting of solar absorbers and thermoelectric generators (TEGs) can utilize solar energy to generate electrical power. However, performances of STEGs are limited by the heat losses of solar absorbers in air, which become more and more significant with an increase in the solar absorbing area. Herein, we describe the preparation of Au@AgPd nanostructure monolayer/poly(vinyl alcohol) (PVA) Janus photothermal films with broadband plasmonic absorption in the visible and near-infrared regions. By uniaxially stretching the Janus film, Au@AgPd can align along the stretching direction, which creates particle-in-cavity structures on the PVA surface. Benefiting from the oriented plasmonic particle-in-cavity configuration, the Janus films effectively convert sunlight into heat, trap the heat within their micrometer-depth structure, and facilitate its transfer along the direction of the nanostructure orientation. Integration of the Janus films with commercial TEGs allows thermal concentration onto a small thermoelectric surface, yielding an open-circuit voltage of 308 mV under 102 mW/cm2 natural sunlight illumination. Heat losses in commercial TEGs integrated with Janus films are reduced by approximately 50% while maintaining the same voltage output. Furthermore, incorporating the Janus films into a conventional STEG with carbon-based solar absorbers significantly enhances solar-thermal-electric conversion performance, achieving an output power density of 1.3 W m-2. Our design of Janus photothermal films with oriented particle-in-cavity surfaces can be extended to various solar-thermal systems for high-efficiency solar energy conversion and heat management.

Enhancement of Thermal Management Performance of Copper Foil Using Additive-Free Graphene Coating

Advanced thermal interface materials with high thermal conductivity are crucial for addressing the heat dissipation issue in high-power, highly integrated electronic devices. One great potential way in this field is to take advantage of cooling copper foil (Cu) materials based on graphene (G). However, the current manufacturing of these cooling copper foil materials is accompanied by high cost, process complexity, and environmental problems, which limit their development and application. In this work, a simple, low-cost, environmentally friendly graphene-copper foil composite film (rGO/G-Cu) with high thermal conductivity was successfully prepared using graphene oxide directly as a dispersant and binder of graphene coating. The microstructure characterization, thermal conductivity and thermal management performance tests were carried out on the composite films. The results demonstrate that compared to pure copper foil (342.47 W·m-1·K-1) and 10% PVA/G-Cu (367.98 W·m-1·K-1) with polyvinyl alcohol as a binder, 10% rGO/G-Cu exhibits better thermal conductivity (414.56 W·m-1·K-1). The introduction of two-dimensional graphene oxide effectively enhances the adhesion between the coating and the copper foil while greatly improving its thermal conductivity. Furthermore, experimental results indicate that rGO/G-Cu exhibits excellent heat transfer performance and flexibility. This work is highly relevant to the development of economical and environmentally friendly materials with high thermal conductivity to meet the increasing demand for heat dissipation.

Enhancement of Mechanical Properties of High-Thermal-Conductivity Composites Comprising Boron Nitride and Poly(methyl methacrylate) Resin through Material Design Utilizing Hansen Solubility Parameters

Materials for heat sinks in automotive heat dissipation systems must demonstrate both high thermal conductivity and stress resistance during assembly. This research proposes a composite material, comprised of thermally conductive ceramic fillers and matrix resins, as a suitable option for such application. The strategy for designing this material interface is directed with Hansen solubility parameters (HSP). A composite material featuring a honeycomb-like structure made of poly(methyl methacrylate) (PMMA) and boron nitride (BN) particles was successfully fabricated through press molding. This yielded a continuous BN network exhibiting high thermal conductivity and moderate mechanical strength. The HSP evaluation led to the suggestion of introducing highly polar functional groups into the matrix resin to enhance the affinity between PMMA resin and BN fillers. In line with this recommendation, a nitrile (CN) group─a highly polar group─was introduced to PMMA (CN-PMMA), significantly enhancing the composite's maximum bending stress without noticeably degrading other properties. Surface HSP evaluation through contact angle measurements revealed an "interface enrichment effect", with the CN groups concentrating at the resin-filler interface and effectively interacting with the surface functional groups on the BN particles, which resulted in an increase in the maximum bending stress. These findings emphasize the advantage of employing HSP methodologies in designing high-performance composite materials.

Orientation of reduced graphene oxide in composite coatings

Composite coatings containing reduced graphene oxide (rGO) and 3-(aminopropyl)triethoxysilane functionalised rGO (APTES-rGO) were prepared by sol-gel technology and deposited on Al 2024 T-3. Covalent functionalisation of GO by APTES occurred by formation of amide bonds, accompanied by GO reduction. The thin sheets were retained. The hydrophilicity of the coating increased when APTES-rGO was added. The opposite was observed when GO was added. A key finding is that the rGO flakes agglomerate and lie in a random orientation in the coating, whereas the APTES-rGO flakes are more evenly distributed in the matrix and appear to lie along the plane of the substrate.

Silver Nanoparticle-Assisted Electrochemically Exfoliated Graphene Inks Coated on PVA-Based Self-Healing Polymer Composites for Soft Electronics

Smart sensors with self-healing capabilities have recently aroused increasing interest in applications in soft electronics. However, challenges remain in balancing the sensors' self-healing and compatibility between their sensing and substrate layers. This study evaluated several self-healing polymer substrates and graphene ink-based strain-sensing coatings. The optimum electrochemically exfoliated graphene (e-graphene)/silver nanoparticle-coated tannic acid (TA)/superabsorbent polymer/graphene oxide (GO) blended poly(vinyl alcohol) polymer composites exhibited improvements of 47.1 and 39.2%, respectively, for the healing efficiency in a substrate crack area and in the graphene-based sensing layer due to conductive layer adhesion. While TA was found to improve healing efficiency on the coating surface by forming hydrogen bonds between the sensing and polymer layers, GO healed the polymer surface due to its ability to form bonds in the polymer matrix. The superabsorbent polymer was found to absorb excess water in e-graphene dispersion due to its host-guest interaction, while also reducing the coating thickness.

Enhancing thermal conductivity and chemical protection of bacterial cellulose/silver nanowires thin-film for high flexible electronic skin

Silver nanowires (AgNWs) thin films have emerged as a promising next-generation flexible electronic device. However, the current AgNWs thin films are often plagued by high AgNWs-AgNWs contact resistance and poor long-term stability. Here, to enhance the AgNWs stability on the surface of bacterial cellulose (BC), a novel flexible high conductivity thin-film was prepared by spin-coating a layer of polyvinyl alcohol (PVA) on the BC/AgNWs (BA) film. Firstly, BC film with high uniformity to better fit the AgNWs was obtained. It is observed that inadequately protected AgNWs can be corroded when AgNWs together with PVA were attached to the BC surface (BAP film), Yet, a layer of PVA was spin-coated on the surface of BA film, the BC/AgNWs/spin-coated 0.5 % PVA (BASP) thin-film (10.1 μm) exhibits that the PVA interfacial protective layer effectively mitigated the intrinsic incompatibility of BC with AgNWs as well as external corrosion (Na₂S for 3 h) and immobilization of AgNWs, thus having a low conductive sheet resistance of 0.42 Ω/sq., which was better than most of the AgNWs-containing conductive materials reported so far. In addition, the resistance of the BASP thin-film changed little after 10,000 bending cycles, and the conductivity remained stable over BC directly immersed in 0.5 % PVA/AgNWs. This "soft" conductive material can be used to manufacture a new generation of electronic skin.

Development and Perspectives of Thermal Conductive Polymer Composites

With the development of electronic appliances and electronic equipment towards miniaturization, lightweight and high-power density, the heat generated and accumulated by devices during high-speed operation seriously reduces the working efficiency and service life of the equipment. The key to solving this problem is to develop high-performance thermal management materials and improve the heat dissipation efficiency of the equipment. This paper mainly summarizes the research progress of polymer composites with high thermal conductivity and electrical insulation, including the thermal conductivity mechanism of composites, the factors affecting the thermal conductivity of composites, and the research status of thermally conductive and electrical insulation polymer composites in recent years. Finally, we look forward to the research focus and urgent problems that should be addressed of high-performance thermal conductive composites, which will provide strategies for further development and application of advanced thermal and electrical insulation composites.

Fabricating High-Thermal-Conductivity, High-Strength, and High-Toughness Polylactic Acid-Based Blend Composites via Constructing Multioriented Microstructures

The massive accumulation of plastic waste has caused a serious negative impact on the human living environment. Replacing traditional petroleum-based polymers with biobased and biodegradable poly(l-lactic acid) (PLLA) is considered an effective way to solve this problem. However, it is still a great challenge to manufacture PLLA-based composites with high thermal conductivity and excellent mechanical properties via tailoring the microstructures of the blend composites. In the present work, a melt extrusion-stretching method is utilized to fabricate biodegradable PLLA/poly(butylene adipate-co-butylene terephthalate)/carbon nanofiber (PLLA/PBAT/CNF) blend composites. It is found that the incorporation of the extensional flow field induces the formation of multioriented microstructures in the composites, including the oriented PLLA molecular chains, elongated PBAT dispersed phase, and oriented CNFs, which synergistically improve the thermal conductivity and mechanical properties of the blend composites. At a CNF content of 10 wt %, the in-plane thermal conductivity, tensile strength, and elongation at break of the blend composite reach 1.53 Wm^-1 K^-1, 66.8 MPa, and 56.5%, respectively, which increased by 31.9, 73.5, and 874.1% compared with those of the conventionally hot-compressed sample (1.16 Wm^-1 K^-1, 38.5 MPa, and 5.8%, respectively). The main mechanism for the improved thermal conductivity is that the multioriented structure promotes the formation of a CNF thermal conductive network in the composites. The strengthening mechanism is attributed to the orientation of both PLLA molecular chains and CNFs in the stretching direction, restricting the movement of PLLA molecular segments around CNFs, and the toughening mechanism is due to the transformation of PLLA molecular chains from low-energy gt conformers to high-energy gg conformers induced by extensional flow field. More interestingly, after the extrusion-stretched samples are annealed, the oriented PLLA molecular chains form oriented crystal structures such as extended-chain lamellae, common "Shish-kebabs," and hybrid Shish-kebabs, which further enhance the thermal conductivity and heat resistance of the samples. This work reveals the effects of the orientation of the matrix molecular chains and crystallites on the thermal conductivity and mechanical properties of composites and provides a new way to prepare high-performance PLLA-based composites with high thermal conductivity, excellent mechanical properties, and high heat resistance.