Exsolution of Ni Nanoparticles from A-Site-Deficient Layered Double Perovskites for Dry Reforming of Methane and as an Anode Material for a Solid Oxide Fuel Cell

Comparative Study of Exsolved and Impregnated Ni Nanoparticles Supported on Nanoporous Perovskites for Low-Temperature CO Oxidation

This study investigated the redox exsolution of Ni nanoparticles from a nanoporous La0.52Sr0.28Ti0.94Ni0.06O3 perovskite. The characteristics of exsolved Ni nanoparticles including their size, population, and surface concentration were deeply analyzed by environmental scanning electron microscopy (ESEM), transmission electron microscopy-energy dispersive X-ray spectroscopy (TEM-EDX) mapping, and hydrogen temperature-programmed reduction (H2-TPR). Ni exsolution was triggered in hydrogen as early as 400 °C, with the highest catalytic activity for low-temperature CO oxidation achieved after a reduction step at 500 °C, despite only a 10% fraction of Ni exsolved. The activity and stability of exsolved nanoparticles were compared with their impregnated counterparts on a perovskite material with a similar chemical composition (La0.65Sr0.35TiO3) and a comparable specific surface area and Ni loading. After an aging step at 800 °C, the catalytic activity of exsolved Ni nanoparticles at 300 °C was found to be 10 times higher than that of impregnated ones, emphasizing the thermal stability of Ni nanoparticles prepared by redox exsolution.

Metal exsolution from perovskite-based anodes in solid oxide fuel cells

Solid oxide fuel cells (SOFCs) are highly efficient and environmentally friendly devices for converting fuel into electrical energy. In this regard, metal nanoparticles (NPs) loaded onto the anode oxide play a crucial role due to their exceptional catalytic activity. NPs synthesized through exsolution exhibit excellent dispersion and stability, garnering significant attention for comprehending the exsolution process mechanism and consequently improving synthesis effectiveness. This review presents recent advancements in the exsolution process, focusing on the influence of oxygen vacancies, A-site defects, lattice strain, and phase transformation on the variation of the octahedral crystal field in perovskites. Moreover, we offer insights into future research directions to further enhance our understanding of the mechanism and achieve significant exsolution of NPs on perovskites.

Nanotechnologies in ceramic electrochemical cells

Although they are emerging technologies for achieving high-efficiency and green and eco-friendly energy conversion, ceramic electrochemical cells (CECs), i.e. solid oxide electrolysis cells (SOECs) and fuel cells (SOFCs), are still fundamentally limited by their inferior catalytic activities at low temperature, poor thermo-mechanical stability, high material cost, etc. The materials used in electrolytes and electrodes, which are the most important components in CECs, are highly associated with the cell performances. Therefore, rational design of electrolytes and electrodes with excellent catalytic activities and high stabilities at relatively low cost is a meaningful and valuable approach for the development of CECs. Nanotechnology is a powerful tool for improving the material performances in CECs owing to the favourable effects induced by the nanocrystallization of electrolytes and electrodes. Herein, a relatively comprehensive review on the nanotechnologies implemented in CECs is conducted. The working principles of CECs and the corresponding challenges were first presented, followed by the comprehensive insights into the working mechanisms of nanocrystalline materials in CECs. Then, systematic summarization and analyses of the commonly used nano-engineering strategies in the fabrication of CEC materials, including physical and chemical methods, were provided. In addition, the frontiers in the research of advanced electrolyte and electrode materials were discussed with a special emphasis on the modified electrochemical properties derived from nanotechnologies. Finally, the bottlenecks and the promising breakthroughs in nanotechnologies were highlighted in the direction of providing useful references for rational design of nanomaterials for CECs.

Exsolution of Co-Fe Alloy Nanoparticles on the PrBaFeCoO5+δ Layered Perovskite Monitored by Neutron Powder Diffraction and Catalytic Effect on Dry Reforming of Methane

Reversible exsolution and dissolution of metal nanoparticles (NPs) in complex oxides have been investigated as an efficient strategy to improve the performance and durability of the catalysts for thermal and electrochemical energy conversion. Here, in situ exsolution of Co-Fe alloy NPs from the layered perovskite PrBaFeCoO_5+δ (PBFC) and their dissolution back into the oxide host have been monitored for the first time by in situ neutron powder diffraction and confirmed by X-ray diffraction and electron microscopy. Catalytic tests for dry reforming of methane showed stable operation over ∼100 h at 800 °C with negligible carbon deposition (<0.3 mg/g_cat h). The CO₂ and CH₄ conversions are among the highest achieved by layered double perovskites. The cyclability of the PBFC catalyst and the potential to improve the catalytic activity by adjusting the composition, size, and the NP distribution would pave the way for highly efficient energy conversion applications.

Emerging natural and tailored perovskite-type mixed oxides–based catalysts for CO2 conversions

The rapid economic and societal development have led to unprecedented energy demand and consumption resulting in the harmful emission of pollutants. Hence, the conversion of greenhouse gases into valuable chemicals and fuels has become an urgent challenge for the scientific community. In recent decades, perovskite-type mixed oxide-based catalysts have attracted significant attention as efficient CO2 conversion catalysts due to the characteristics of both reversible oxygen storage capacity and stable structure compared to traditional oxide-supported catalysts. In this review, we hand over a comprehensive overview of the research for CO2 conversion by these emerging perovskite-type mixed oxide-based catalysts. Three main CO2 conversions, namely reverse water gas shift reaction, CO2 methanation, and CO2 reforming of methane have been introduced over perovskite-type mixed oxide-based catalysts and their reaction mechanisms. Different approaches for promoting activity and resisting carbon deposition have also been discussed, involving increased oxygen vacancies, enhanced dispersion of active metal, and fine-tuning strong metal-support interactions. Finally, the current challenges are mooted, and we have proposed future research prospects in this field to inspire more sensational breakthroughs in the material and environment fields.

Strengthening the Connection between Science, Society and Environment to Develop Future French and European Bioeconomies: Cutting-Edge Research of VAALBIO Team at UCCS

The development of the future French and European bioeconomies will involve developing new green chemical processes in which catalytic transformations are key. The VAALBIO team (valorization of alkanes and biomass) of the UCCS laboratory (Unité de Catalyse et Chimie du Solide) are working on various catalytic processes, either developing new catalysts and/or designing the whole catalytic processes. Our research is focused on both the fundamental and applied aspects of the processes. Through this review paper, we demonstrate the main topics developed by our team focusing mostly on oxygen- and hydrogen-related processes as well as on green hydrogen production and hybrid catalysis. The social impacts of the bioeconomy are also discussed applying the concept of the institutional compass.

The Perfect Imperfections in Electrocatalysts

Modern day electrochemical devices find applications in a wide range of industrial sectors, from consumer electronics, renewable energy management to pollution control by electric vehicles and reduction of greenhouse gas. There has been a surge of diverse electrochemical systems which are to be scaled up from the lab-scale to industry sectors. To achieve the targets, the electrocatalysts are continuously upgraded to meet the required device efficiency at a low cost, increased lifetime and performance. An atomic scale understanding is however important for meeting the objectives. Transitioning from the bulk to the nanoscale regime of the electrocatalysts, the existence of defects and interfaces is almost inevitable, significantly impacting (augmenting) the material properties and the catalytic performance. The intrinsic defects alter the electronic structure of the nanostructured catalysts, thereby boosting the performance of metal-ion batteries, metal-air batteries, supercapacitors, fuel cells, water electrolyzers etc. This account presents our findings on the methods to introduce measured imperfections in the nanomaterials and the impact of these atomic-scale irregularities on the activity for three major reactions, oxygen evolution reaction (OER), oxygen reduction reaction (ORR) and hydrogen evolution reaction (HER). Grain boundary (GB) modulation of the (ABO₃ )_n type perovskite oxide by noble metal doping is a propitious route to enhance the OER/ORR bifunctionality for zinc-air battery (ZAB). The perovskite oxides can be tuned by calcination at different temperatures to alter the oxygen vacancy, GB fraction and overall reactivity. The oxygen defects, unsaturated coordination environment and GBs can turn a relatively less active nanostructure into an efficient redox active catalyst by imbibing plenty of electrochemically active sites. Obviously, the crystalline GB interface is a prerequisite for effective electron flow, which is also applicable for the crystalline surface oxide shell on metal alloy core of the nanoparticles (NPs). The oxygen vacancy of two-dimensional (2D) perovskite oxide can be made reversible by the A-site termination of the nanosheets, facilitating the reversible entry and exit of a secondary phase during the redox processes. In several instances, the secondary phases have been observed to introduce the right proportion of structural defects and orbital occupancies for adsorption and desorption of reaction intermediates. Also, heterogeneous interfaces can be created by wrapping the perovskite oxide with negatively charged surface by layered double hydroxide (LDH) can promote the OER process. In another approach, ion intercalation at the 2D heterointerfaces steers the interlayer spacing that can influence the mass diffusion. Similar to anion vacancy, controlled formation of the cation vacancies can be achieved by exsolving the B-site cations of perovskite oxides to surface anchored catalytically active metal/alloy NPs. In case of the alloy electrocatalysts, incomplete solid solution by two or more mutually immiscible metals results in heterogeneous alloys having differently exposed facets with complementary functionalities. From the future perspective, new categories of defect structures including the 2D empty spaces or voids leading to undercoordinated sites, the multiple interfaces in heterogeneous alloys, antisite defects between anions and cations, and the defect induced inverse charge transfer should bring new dimensionalities to this riveting area of research.

Coking- and Sintering-Resistant Ni Nanocatalysts Confined by Active BN Edges for Methane Dry Reforming

Methane dry reforming (MDR) has attracted significant attention for effectively consuming greenhouse gases and producing valuable syngas. The development of coking- and sintering-resistant catalysts is still a challenge. Herein, highly active Ni nanocatalysts confined by the active edges of boron nitride have been originally developed, and the coking- and sintering-resistant MDR mechanism has also been unraveled. The active edges of boron nitride consisted of boundary BO_x species interact with Ni nanoparticles (NPs), which can contribute to the activation of both CH₄ and CO₂. The etching of BN is restrained under the buffer of boundary BO_x species. Operando spectra reveal that the formation and conversion of active bicarbonate species is accelerated by the boundary BO_x species. The complete decomposition of CH₄ is suppressed, and thus the coke formation is restricted. The functional groups of active BN edges are confirmed to stabilize the Ni NPs and facilitate the MDR reaction. This work provides a novel approach for the development of coking- and sintering-resistant catalysts for MDR.

Alloying Ni-Cu Nanoparticles Encapsulated in SiO2 Nanospheres for Synergistic Catalysts in CO2 Reforming with Methane Reaction

In this work, we studied CO2 reforming with the methane (CRM) reaction over Ni-Cu alloy nanoparticles encapsulated in SiO2 nanospheres, for which combinational functions of alloy effect, size effect, metal-support interaction, and confinement effect exhibited high performance, good sintering resistance, and trace carbon deposition in CRM. The appropriate Cu-addition catalysts 0.2Cu-Ni@SiO2 and 0.5Cu-Ni@SiO2 had smaller NiCu alloy nanoparticles and a stronger metal-support interaction, exhibiting a better performance than the excessive Cu-addition catalysts 1.5Cu-Ni@SiO2 and 3Cu-Ni@SiO2 having Cu clusters and a weaker metal-support interaction. The best synergy of alloy effect, size effect, confinement effect, and metal-support interaction in the 0.5Cu-Ni@SiO2 catalyst contributed to the highest rates of CH4 and CO2 in CRM reported so far. This work demonstrates the importance of appropriate Cu addition in Ni-Cu@SiO2 catalysts, and the synergy for perfectly resolving sintering and carbon deposition in CRM.

A-site deficient La0.52Sr0.28Ti0.94Ni0.06O3by low-pulsed electric current treatment: achieved exsolution of B-site Ni nanoparticles and significant improvement of electrocatalytic properties

Perovskite materials with exsolved nanoparticles have a wide range of applications in energy conversion systems owing to their unique basal plane active sites and excellent catalytic properties. The introduction of A-site deficiency can help the formation of highly mobile oxygen vacancies and remarkably enhance the reducibility of Ni nanoparticles, thus significantly increasing electronic conductivity and catalytic activity simultaneously. Herein, we adopt pulsed electric current (PEC) treatment, a novel approach instead of the long-time high-temperature reduction technique, and for the first time review that the exsolution of minuscule Ni nanoparticles (8-20 nm) could be facilitated on Ni-doped La_0.52Sr_0.28Ti_0.94Ni_0.06O₃(LSTN) anodes with A-site deficiency. Encouragingly, finding that low PEC can successfully lead to nanoparticle exsolution and show a significantly improved oxygen evolution reaction performance of LSTN-PEC (LSTN after PEC treatment) possessing A-site deficiency, the onset potential of LSTN-PEC (500 V) (LSTN after PEC treatment with 500 V-4 Hz-90 s) was advanced by 0.173 V, theR_ctvalue was reduced by 82.38 Ω·cm², and the overpotential was also reduced by 73 mV.

A Flexible Method to Fabricate Exsolution-Based Nanoparticle-Decorated Materials in Seconds

Decorating metallic nanoparticles on the surface of oxide support is a promising approach to tailor the catalytic activity of perovskite. Here, for the first time using thermal shock to rapidly fabricate nanoparticle-decorated materials (NDMs) is proposed. Low-cost and size-tailorable carbon paper is used as the heating source during the thermal shock. It is reported that by thermal shock technique, only ≈13 s including heating and treating time is needed to fabricate the exsolution-based NDMs (the fastest method to date). Benefitted by the sufficiently provided driving force and the short treating time, as compared to the product prepared by the conventionally furnace-based method, higher particle density and smaller particle size of the exsolved catalysts are acquired for the thermal shock fabricated NDM, giving rise to a fascinating improvement (12-fold) of the electrochemical performance. This work develops a new technique to rapidly fabricate NDMs in an economic and high-throughput manner, profoundly improving the flexibility of the application of exsolution-based materials in electrochemical devices.

Spherical Ni Nanoparticles Supported by Nanosheet-Assembled Al2O3 for Dry Reforming of CH4: Elucidating the Induction Period and Its Excellent Resistance to Coking

The design and preparation of efficient coking-resistant catalysts for dry reforming of methane (DRM) is significant for industrial applications but a challenge for supported Ni catalysts. Nanosheet-assembled Al₂O₃ (NA-Al₂O₃) with hierarchical hollow microspheres was used to support Ni nanoparticles, which exhibits superior long-time stability and coking resistance for the DRM reaction from 700 to 800 °C without coke deposition. Active Ni species, exsolved from NiAl₂O₄ spinel, are aggregated into Ni nanoparticles and finally stabilize as spherical Ni nanoparticles of 18.0 nm due to the spatial confinement of hierarchical hollow microspheres of the NA-Al₂O₃ support after the DRM reaction for 60 h. The catalytic activity in the induction period of the Ni/(NA-Al₂O₃) catalyst increases because of the enhancement of the surface Ni⁰/(Ni⁰+Ni²⁺) ratio, that is, the increment of the amount of active Ni sites. The spherical Ni nanoparticles embedded in the NA-Al₂O₃ support, superior CO₂ adsorption ability, and more surface hydroxyl groups on the Ni/(NA-Al₂O₃) catalyst are the determining factors for its long-time stability and excellent anti-coking for the DRM reaction.