Electronic Textiles Based on Highly Conducting Poly(vinyl alcohol)/Carbon Nanotube/Silver Nanobelt Hybrid Fibers

A facile strategy to prepare fibrous and water resistant moist-electric generator with adjustable response speed

This work presents a polyvinyl alcohol (PVA) and cellulose nanofiber (CNF) based fiber structure moist-electric generator (FMEG), which demonstrates enhanced suitability for smart wearable electronics compared to traditional MEGs. The resulting PVA FMEG generated a relatively high output voltage of 0.50 V and a current of 4 μA per 2 cm fiber. The improved performance stems from the efficient directional ion movement enabled by the fiber structure (from outer to inner layers). Water resistance and response speed of FMEG were further improved by crosslinking PVA with boric acid (BA) and the introduction of CNF. After five washing cycles, the crosslinked FMEG retained 86 % of its initial weight. Additionally, the response time (time to reach 0.40 V) of the CNF-enhanced FMEG was reduced to 140 s, significantly shorter than that of pure PVA FMEG (600 s) and BA-crosslinked FMEG (1300 s). By tuning the crosslinking degree and CNF content, the response speed could be precisely regulated for applications such as breath sensing or powering a red LED bulb. This study demonstrates a promising FMEG with high output, water resistance, and tunable sensitivity, offering superior applicability for smart wearable devices compared to conventional MEGs.

Highly Stretchable Composite Conductive Fibers (SCCFs) and Their Applications

Stretchable composite conductive fibers (SCCFs) exhibit remarkable conductivity, stretchability, breathability, and biocompatibility, making them ideal candidates for wearable electronics and bioelectronics. The exploitation of SCCFs in electronic devices requires a careful balance of many aspects, including material selection and process methodologies, to address the complex challenges associated with their electrical and mechanical properties. In this review, we elucidate the conductive mechanism of SCCFs and summarize strategies for integrating various conductors with stretchable fibers, emphasizing the primary challenges in fabricating highly conductive fibers. Furthermore, we explore the multifaceted applications of SCCFs-based frameworks in wearable electronic devices. This review aims to emphasize the significance of SCCFs and offers insights into their conductive mechanisms, material selection, manufacturing technologies, and performance improvement. Hopefully, it can guide the innovative development of SCCFs and broaden their application potential.

Porous Conductive Textiles for Wearable Electronics

Over the years, researchers have made significant strides in the development of novel flexible/stretchable and conductive materials, enabling the creation of cutting-edge electronic devices for wearable applications. Among these, porous conductive textiles (PCTs) have emerged as an ideal material platform for wearable electronics, owing to their light weight, flexibility, permeability, and wearing comfort. This Review aims to present a comprehensive overview of the progress and state of the art of utilizing PCTs for the design and fabrication of a wide variety of wearable electronic devices and their integrated wearable systems. To begin with, we elucidate how PCTs revolutionize the form factors of wearable electronics. We then discuss the preparation strategies of PCTs, in terms of the raw materials, fabrication processes, and key properties. Afterward, we provide detailed illustrations of how PCTs are used as basic building blocks to design and fabricate a wide variety of intrinsically flexible or stretchable devices, including sensors, actuators, therapeutic devices, energy-harvesting and storage devices, and displays. We further describe the techniques and strategies for wearable electronic systems either by hybridizing conventional off-the-shelf rigid electronic components with PCTs or by integrating multiple fibrous devices made of PCTs. Subsequently, we highlight some important wearable application scenarios in healthcare, sports and training, converging technologies, and professional specialists. At the end of the Review, we discuss the challenges and perspectives on future research directions and give overall conclusions. As the demand for more personalized and interconnected devices continues to grow, PCT-based wearables hold immense potential to redefine the landscape of wearable technology and reshape the way we live, work, and play.

Numerical Simulation of Solvent Evaporation in a Reactive Silver Ink Droplet Deposited on a Heated Substrate

Understanding the movement of silver ions (Ag+) in the solvent of a thermally evaporated particle-free reactive silver ink droplet is essential for optimizing the electronic inkjet printing process. In this work, a numerical study based on the Navier-Stokes equations is used to examine the microflows inside the evaporating solvent of a reactive silver ink droplet and to predict the morphology of the resultant Ag particle aggregations that form during the heat-activated processes. The droplet evaporation of the water-ethylene glycol ink solvent (H2O-(CH2OH)2) is simulated using COMSOL Multiphysics software. The model assumes that the evaporating fluid is heterogeneous due to the mass transfer of ethylene glycol molecules throughout the droplet by capillary flow. A layer of concentrated ethylene glycol forms at the fluid-substrate interface during solvent evaporation if the substrate is heated. The concentrated ethylene glycol molecules are then transported inward by the capillary action, and the resultant Ag particles, arising from the thermally driven reactions, accumulate at the bottom center of the drying droplet. The numerical simulations demonstrate that the droplet evaporation process depends on the water concentration in the solvent, substrate temperature, surface tension, and natural convection. Furthermore, the capillary flow dominates the fluid flow inside the evaporating droplet, causing some Ag particles to accumulate at the contact line, the commonly observed "coffee-ring effect". The results provide new insights into the chemical reactions that produce experimentally observed silver particle aggregations during the reactive silver ink droplet evaporation process and help establish realistic process parameters for improving the quality of inkjet-printed conductive silver films and electronic circuit microtraces.

Portable Heating and Temperature-Monitoring System with a Textile Heater Embroidered on the Facemask

Personal heating systems are getting increasing interest because of the need to reduce the negative impact of cold weather on the health of people and animals. Heating the air before inhalation is of great importance as it can reduce the probability of various diseases. In this paper, we present a textile-based heater composed of commercial conductive threads, embroidered on an ordinary protective facemask. We also present the design and implementation details of the temperature monitoring and controlling circuit. Air temperature inside the facemask was monitored by a thermocouple placed in close proximity to the nose (nostrils). Preliminary testing revealed that the difference among temperatures in repeated heating cycles is in the range of ±1.5 °C. The response time for temperature increase from 29.9 to 40.5 °C was about 4 min, while the recovery time from 40.5 to 31.3 °C was about 4.3 min. Safety for human use and wireless data transmission to an application installed on a mobile phone are also demonstrated.

Advances in constructing silver nanowire-based conductive pathways for flexible and stretchable electronics

With their soaring technological demand, flexible and stretchable electronics have attracted many researchers' attention for a variety of applications. The challenge which was identified a decade ago and still remains, however, is that the conventional electrodes based on indium tin oxide (ITO) are not suitable for ultra-flexible electronic devices. The main reason is that ITO is brittle and expensive, limiting device performance and application. Thus, it is crucial to develop new materials and processes to construct flexible and stretchable electrodes with superior quality for next-generation soft devices. Herein, various types of conductive nanomaterials as candidates for flexible and stretchable electrodes are briefly reviewed. Among them, silver nanowire (AgNW) is selected as the focus of this review, on account of its excellent conductivity, superior flexibility, high technological maturity, and significant presence in the research community. To fabricate a reliable AgNW-based conductive network for electrodes, different processing technologies are introduced, and the corresponding characteristics are compared and discussed. Furthermore, this review summarizes strategies and the latest progress in enhancing the conductive pathway. Finally, we showcase some exemplary applications and provide some perspectives about the remaining technical challenges for future research.

Flexible Sensory Systems: Structural Approaches

Biology is characterized by smooth, elastic, and nonplanar surfaces; as a consequence, soft electronics that enable interfacing with nonplanar surfaces allow applications that could not be achieved with the rigid and integrated circuits that exist today. Here, we review the latest examples of technologies and methods that can replace elasticity through a structural approach; these approaches can modify mechanical properties, thereby improving performance, while maintaining the existing material integrity. Furthermore, an overview of the recent progress in wave/wrinkle, stretchable interconnect, origami/kirigami, crack, nano/micro, and textile structures is provided. Finally, potential applications and expected developments in soft electronics are discussed.