Highly Tunable Piezoresistive Behavior of Carbon Nanotube-Containing Conductive Polymer Blend Composites Prepared from Two Polymers Exhibiting Crystallization-Induced Phase Separation

Elastomeric Sensor-Triboelectric Nanogenerator Coupled System for Multimodal Strain Sensing and Organic Vapor Detection

Stretchable, flexible sensors are one of the most critical components of smart wearable electronics and Internet of Things (IoT), thereby attracting multipronged research interest in the last decades. Following miniaturization and multicomponent development of several sensors in one could further propel the demand for wireless, multimodal platforms. Greener substitutes to conventional sensors that can operate in a self-powered configuration are highly desirable in terms of all-in-one sensor utilities. However, fabrication of composite-based ultrastretchable, self-powered sensors with multifunctionality, robustness, and conformability is still only partially achieved and, therefore, demands further investigation. In this work, we report a triboelectric nanogenerator (TENG)-based multifunctional strain and organic vapor sensor using cross-linked ethylene propylene diene monomer (EPDM) elastomer and conducting carbon black as active fillers in the presence of an ionic liquid. The resulting piezoresistive sensor demonstrates ultrahigh gauge factor (GF > 220k) and wide range strain sensitivity and is, therefore, suitable for subtle-to-high frequency motion detection devices. Supported by excellent triboelectric outputs (force sensitivity 0.5 V/N in the range of 50-300 N, maximum output voltage VOC ∼ 178 V, short circuit current ISC ∼ 18 μA, maximum power density 0.11 mW/cm2), the hybrid sensors offer remarkable mechanical toughness and seamless voltage generation under contact-separation, even after several thousand cycles of operations. Furthermore, the sensor substrates exhibited reproducible organic vapor-sensing behavior, with high responsivity of 1.92 and 1 for ethanol and acetone, respectively, under flowing vapor conditions. This work lays a strong foundation for developing a truly multimodal, TENG-based, self-powered organic vapor and strain sensors.

Improvement of the Piezoresistive Behavior of Poly (vinylidene fluoride)/Carbon Nanotube Composites by the Addition of Inorganic Semiconductor Nanoparticles

Conductive polymer composites (CPCs), obtained by incorporating conductive fillers into a polymer matrix, are suitable for producing strain sensors for structural health monitoring (SHM) in infrastructure. Here, the effect of the addition of inorganic semiconductor nanoparticles (INPs) to a poly (vinylidene fluoride) (PVDF) composite filled with multi-walled carbon nanotubes (MWCNTs) on the piezoresistive behavior is investigated. INPs with different morphologies and sizes are synthesized by a hydrothermal method. The added inorganic oxide semiconductors showed two distinct morphologies, including different phases. While particles with flower-like plate morphology contain phases of orth-ZnSnO3 and SnO, the cauliflower-like nanoparticles contain these metal oxides and ZnO. The nanoparticles are characterized by field-emission scanning electron microscopy (FE-SEM) and X-ray diffraction (XRD), and the nanocomposites by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). Cyclic tensile testing is applied to determine the strain-sensing behavior of PVDF/1 wt% MWCNT nanocomposites with 0-10 wt% inorganic nanoparticles. Compared to the PVDF/1 wt% MWCNT nanocomposite, the piezoresistive sensitivity is higher after the addition of both types of nanoparticles and increases with their amount. Thereby, nanoparticles with flower-like plate structures improve strain sensing behavior slightly more than nanoparticles with cauliflower-like structures. The thermogravimetric analysis results showed that the morphology of the semiconductor nanoparticles added to the PVDF/MWCNT matrix influences the changes in thermal properties.

Effect of the Interplay between Polymer-Filler and Filler-Filler Interactions on the Conductivity of a Filled Diblock Copolymer System

We investigate the relative roles of the involved interactions and micro-phase morphology in the formation of the conductive filler network in an insulating diblock copolymer (DBC) system. By incorporating the filler immersion energy obtained by means of the phase-field model of the DBC into the Monte Carlo simulation of the filler system, we determined the equilibrium distribution of fillers in the DBC that assumes the lamellar or cylindrical (hexagonal) morphology. Furthermore, we used the resistor network model to calculate the conductivity of the simulated filler system. The obtained results essentially depend on the complicated interplay of the following three factors: (i) Geometry of the DBC micro-phase, in which fillers are preferentially localized; (ii) difference between the affinities of fillers for dissimilar copolymer blocks; (iii) interaction between fillers. The localization of fillers in the cylindrical DBC micro-phase has been found to most effectively promote the conductivity of the composite. The effect of the repulsive and attractive interactions between fillers on the conductivity of the filled DBC has been studied in detail. It is quantitatively demonstrated that this effect has different significance in the cases when the fillers are preferentially localized in the majority and minority micro-phases of the cylindrical DBC morphology.

Balanced Mechanical and Biotribological Properties of Polymer Composites Reinforced by a 3D Interlocked Si3N4 Nanowire Membrane

Polymer composites have great potential applications in the hip joint replacement, where the combinations of high mechanical strength and excellent biotribological properties are required. In this work, a well-dispersed three-dimensional (3D) silicon nitride nanowire membrane (SNm) designed as a reinforcement and brushite (Bs) served as bioactive filler are constructed into the polymer matrix, forming SNm-reinforced Bs/polymer composites (SNm-Bs/Pm). Especially, SNm could form a 3D interlocked structure, where the ultralong silicon nitride nanowires are entangled with each other. SNm could effectively facilitate the penetration of the polymer matrix and improve the cohesion strength of the polymer, thereby promoting mechanical and biotribological properties for SNm-Bs/Pm. The performances for polymer composites are optimized by increasing the layer number of preform. By comparing SNm-Bs/Pm with one-layer preform, the tensile strength of SNm-Bs/Pm with six-layer preforms reaches 83.3 MPa with an increase of 767.7%. In addition, the friction coefficient and wear rate of SNm-Bs/Pm with six-layer preforms in fetal bovine serum medium achieve 0.06 and 0.21 × 10^-14 m³(N·m)^-1 and decrease by 82.4 and 72.4%, respectively. The present work provides a promising methodology of preparing interlocked SNm-reinforced polymer composites with enhanced mechanical and biotribological properties that are potential for hip joint replacement applications.