Hierarchical Porous Recycled PET Nanofibers for High-Efficiency Aerosols and Virus Capturing

Composite electrospun membranes from cellulose nanocrystals, castor oil, and poly(ethylene terephthalate): Air permeability, thermal stability, and other relevant properties

The study examined the use of cellulose nanocrystals (CNCs) in poly(ethylene terephthalate) (PET)/castor oil (CO) electrospun membranes, focusing on how CNCs influenced membrane properties for aerosol filtration applications. PET membranes were fabricated using 5 wt% and 10 wt% of CNCs and 2.5 wt% CO to assess its effectiveness as a compatibilizing agent, under a solution flow rate of 25.5 μL/min, a voltage of 25 kV, and a needle-collector distance of 8 cm. Nonaligned fiber membranes featured a network of ultrafine and nanofibers, while aligned fibers had an average diameter of over 300 nm (ultrafine fibers). The PET membranes permeability parameters were applied to Forchheimer's equation. All membranes presented values of Darcian (k1)/non-Darcian (k2) permeability coefficients in the order of 10-13 m2/10-8 m, respectively, near the range reported for commercial high-efficiency particulate air filters. CNCs acted as reinforcing agents, while CO was a compatibilizing agent, improving the material's mechanical behavior. Nonaligned PET/CO/10 wt% CNC presented a storage modulus (E') 2-fold higher/tensile strength 3-fold higher than pristine PET. Aligned PET/CO/5 wt% CNC, characterized in the preferential direction of fiber alignment, had approximately an E' 42-fold higher/tensile strength 6-fold higher than the same membrane, but tested in the perpendicular alignment direction. The glass transition temperature (Tg) values of PET (90-110 °C) did not exhibit any significant impact from membrane composition or fiber alignment. This study demonstrated the promising capability of PET-CNC bio-based electrospun membranes to be used in aerosol filtration or gas-solid and liquid-solid separations.

Design, Characterization, and Evaluation of Textile Systems and Coatings for Sports Use: Applications in the Design of High-Thermal Comfort Wearables

Exposure to high temperatures during indoor and outdoor activities increases the risk of heat-related illness such as cramps, rashes, and heatstroke (HS). Fatal cases of HS are ten times more common than serious cardiac episodes in sporting scenarios, with untreated cases leading to mortality rates as high as 80%. Enhancing thermal comfort can be achieved through heat loss in enclosed spaces and the human body, utilizing heat transfer mechanisms such as radiation, conduction, convection, and evaporation, which do not require initial energy input. Among these, two primary mechanisms are commonly employed in the textile industry to enhance passive cooling: radiation and conduction. The radiation approach encompasses two aspects: (1) reflecting solar spectrum (SS) wavelengths and (2) transmitting and emitting in the atmospheric window (AW). Conduction involves dissipating heat through materials with a high thermal conductivity. Our study focuses on the combined effect of these radiative and conductive approaches to increase thermal energy loss, an area that has not been extensively studied to date. Therefore, the main objective of this project is to develop, characterize, and evaluate a nanocomposite polymeric textile system using electrospinning, incorporating graphene oxide (GO) nanosheets and titanium dioxide nanoparticles (TiO2 NPs) within a recycled polyethylene terephthalate (r-PET) matrix to improve thermal comfort through the dissipation of thermal energy by radiation and conduction. The textile system with a 5:1 molar ratio between TiO2 NPs and GO demonstrates 89.26% reflectance in the SS and 98.40% transmittance/emittance in the AW, correlating to superior cooling performance, with temperatures 20.06 and 1.27 °C lower than skin temperatures outdoors and indoors, respectively. Additionally, the textile exhibits a high thermal conductivity index of 0.66 W/m K, contact angles greater than 120°, and cell viability exceeding 80%. These findings highlight the potential of the engineered textiles in developing high-performance sports cooling fabrics, providing significant advancements in thermal comfort and safety for athletes.

Hierarchical Porous Reduced Graphene Oxide/Poly(l-lactic acid) Fiber Films: The Influence of Recrystallization on Strength

Electrospinning technology for fabricating nanofiber films and the Hummer method for synthesizing graphene oxide (GO), along with subsequent reduction, have been significantly advanced, demonstrating immense potential for large-scale industrial applications. Nanofibrous films loaded with reduced graphene oxide (rGO) have been widely explored for their applications in electromagnetic shielding, the biomedical fields, and pollutant adsorption. However, fragile mechanical performance of electrospun fibers with limited surface post-treatment methods has somewhat hindered their further industrial development. In response to this challenge, we propose a dual-regulation strategy involving post-treatment to form porous nanofiber films and the controlled flake size of rGO for surface coating during preparation. This approach aims to achieve poly(l-lactic acid) (PLLA)/rGO electrospun fibrous films with enhanced mechanical properties. It offers a roadmap for the continued application and standardized production of fibrous films loaded with rGO.

Recyclable Superhydrophobic Surface Prepared via Electrospinning and Electrospraying Using Waste Polyethylene Terephthalate for Self-Cleaning Applications

Superhydrophobic surfaces, i.e., surfaces with a water contact angle (WCA) ≥ 150°, have gained much attention as they are multifunctional surfaces with features such as self-cleaning, which can be useful in various applications such as those requiring waterproof and/or protective films. In this study, we prepared a solution from recycled polyethylene terephthalate (PET) and fabricated a superhydrophobic surface using electrospinning and electrospraying processes. We observed that the fabricated geometry varies depending on the solution conditions, and based on this, we fabricated a hierarchical structure. From the results, the optimized structure exhibited a very high WCA (>156.6°). Additionally, our investigation into the self-cleaning functionality and solar panel efficiency of the fabricated surface revealed promising prospects for the production of superhydrophobic surfaces utilizing recycled PET, with potential applications as protective films for solar panels. Consequently, this research contributes significantly to the advancement of environmentally friendly processes and the progress of recycling technology.

Functional Textile Materials for Blocking COVID-19 Transmission

The outbreak of COVID-19 provided a warning sign for society worldwide: that is, we urgently need to explore effective strategies for combating unpredictable viral pandemics. Protective textiles such as surgery masks have played an important role in the mitigation of the COVID-19 pandemic, while revealing serious challenges in terms of supply, cross-infection risk, and environmental pollution. In this context, textiles with an antivirus functionality have attracted increasing attention, and many innovative proposals with exciting commercial possibilities have been reported over the past three years. In this review, we illustrate the progress of textile filtration for pandemics and summarize the recent development of antiviral textiles for personal protective purposes by cataloging them into three classes: metal-based, carbon-based, and polymer-based materials. We focused on the preparation routes of emerging antiviral textiles, providing a forward-looking perspective on their opportunities and challenges, to evaluate their efficacy, scale up their manufacturing processes, and expand their high-volume applications. Based on this review, we conclude that ideal antiviral textiles are characterized by a high filtration efficiency, reliable antiviral effect, long storage life, and recyclability. The expected manufacturing processes should be economically feasible, scalable, and quickly responsive.

Constructing Janus Microsphere Membranes for Particulate Matter Filtration, Directional Water Vapor Transfer, and High-Efficiency Broad-Spectrum Sterilization

Commercial masks have significant drawbacks, including low water vapor transmission efficiency and limited ability to inhibit harmful microorganisms, whereas in this contribution, a series of Janus microsphere membranes are developed with hierarchical structures by quenching and crystallizing 12-hydroxystearic acid and halicin layer-by-layer on a polypropylene non-woven fabric, laminating them with hydrophilic cotton fibers in a one-pot process, and further demonstrate the potential of this composite system as masks. Through further optimization, excellent superhydrophobic/superhydrophilic properties (contact angle 157.1°/0°), superior filtering effects (93.54% for PM_2.5 and 98.35% for PM₁₀ ), with a low-filtration resistance (57 Pa) and a quality factor of up to 0.072 Pa^-1 are achieved, all better than that of commercial N95 masks. In addition, the membrane allows for the directional transport of water vapor from the inside out, increasing the water vapor transmission rate by more than 20% compared with the monolayer hydrophobic microsphere membrane. It also has a bactericidal capacity of over 99.9999% against Escherichia coli and is tested for robustness and stability in various extreme environments. This work may shed light on designing novel filter media with versatile functions, meanwhile, the materials can also be used in protective equipment against the new coronavirus.

Recent Developments and Perspectives of Recycled Poly(ethylene terephthalate)-Based Membranes: A Review

Post-consumer poly(ethylene terephthalate) (PET) waste disposal is an important task of modern industry, and the development of new PET-based value added products and methods for their production is one of the ways to solve it. Membranes for various purposes, in this regard are such products. The aim of the review, on the one hand, is to systematize the known methods of processing PET and copolyesters, highlighting their advantages and disadvantages and, on the other hand, to show what valuable membrane products could be obtained, and in what areas of the economy they can be used. Among the various approaches to the processing of PET waste, we single out chemical methods as having the greatest promise. They are divided into two large categories: (1) aimed at obtaining polyethylene terephthalate, similar in properties to the primary one, and (2) aimed at obtaining copolyesters. It is shown that among the former, glycolysis has the greatest potential, and among the latter, destruction followed by copolycondensation and interchain exchange with other polyesters, have the greatest prospects. Next, the key technologies for obtaining membranes, based on polyethylene terephthalate and copolyesters are considered: (1) ion track technology, (2) electrospinning, and (3) non-solvent induced phase separation. The methods for the additional modification of membranes to impart hydrophobicity, hydrophilicity, selective transmission of various substances, and other properties are also given. In each case, examples of the use are considered, including gas purification, water filtration, medical and food industry use, analytical and others. Promising directions for further research are highlighted, both in obtaining recycled PET-based materials, and in post-processing and modification methods.

Electrospun Nanofibrous Membranes for Controlling Airborne Viruses: Present Status, Standardization of Aerosol Filtration Tests, and Future Development

The global COVID-19 pandemic has raised great public concern about the airborne transmission of viral pathogens. Virus-laden aerosols with small size could be suspended in the air for a long duration and remain infectious. Among a series of measures implemented to mitigate the airborne spread of infectious diseases, filtration by face masks, respirators, and air filters is a potent nonpharmacologic intervention. Compared with conventional air filtration media, nanofibrous membranes fabricated via electrospinning are promising candidates for controlling airborne viruses due to their desired characteristics, i.e., a reduced pore size (submicrometers to several micrometers), a larger specific surface area and porosity, and retained surface and volume charges. So far, a wide variety of electrospun nanofibrous membranes have been developed for aerosol filtration, and they have shown excellent filtration performance. However, current studies using electrospinning for controlling airborne viruses vary significantly in the practice of aerosol filtration tests, including setup configurations and operations. The discrepancy among various studies makes it difficult, if not impossible, to compare filtration performance. Therefore, there is a pressing need to establish a standardized protocol for evaluating the electrospun nanofibrous membranes' performance for removing viral aerosols. In this perspective, we first reviewed the properties and performance of diverse filter media, including electrospun nanofibrous membranes, for removing viral aerosols. Next, aerosol filtration protocols for electrospun nanofibrous membranes were discussed with respect to the aerosol generation, filtration, collection, and detection. Thereafter, standardizing the aerosol filtration test system for electrospun nanofibrous membranes was proposed. In the end, the future advancement of electrospun nanofibrous membranes for enhanced air filtration was discussed. This perspective provides a comprehensive understanding of status and challenges of electrospinning for air filtration, and it sheds light on future nanomaterial and protocol development for controlling airborne viruses, preventing the spread of infectious diseases, and beyond.

Recycling and Reutilizing Polymer Waste via Electrospun Micro/Nanofibers: A Review

The accumulation of plastic waste resulting from the increasing demand for non-degradable plastics has led to a global environmental crisis. The severe environmental and economic drawbacks of inefficient, expensive, and impractical traditional waste disposal methods, such as landfills, incineration, plastic recycling, and energy production, limit the expansion of their applications to solving the plastic waste problem. Finding novel ways to manage the large amount of disposed plastic waste is urgent. Until now, one of the most valuable strategies for the handling of plastic waste has been to reutilize the waste as raw material for the preparation of functional and high-value products. Electrospun micro/nanofibers have drawn much attention in recent years due to their advantages of small diameter, large specific area, and excellent physicochemical features. Thus, electrospinning recycled plastic waste into micro/nanofibers creates diverse opportunities to deal with the environmental issue caused by the growing accumulation of plastic waste. This paper presents a review of recycling and reutilizing polymer waste via electrospinning. Firstly, the advantages of the electrospinning approach to recycling plastic waste are summarized. Then, the studies of electrospun recycled plastic waste are concluded. Finally, the challenges and future perspectives of electrospun recycled plastic waste are provided. In conclusion, this paper aims to provide a comprehensive overview of electrospun recycled plastic waste for researchers to develop further studies.