Environmentally Friendly Layered Double Hydroxide Conversion Layers: Formation Kinetics on Zn-Al-Mg-Coated Steel

Contributions to a More Realistic Characterization of Corrosion Processes on Cut Edges of Coated Metals Using Scanning Microelectrochemical Techniques, Illustrated by the Case of ZnAlMg-Galvanized Steel with Different Coating Densities

Corrosion processes at cut edges of galvanized steels proceed as highly localized electrochemical reactions between the exposed bulk steel matrix and the protective thin metallic coating of a more electrochemically active material. Scanning microelectrochemical techniques can thus provide the spatially resolved information needed to assess the corrosion initiation and propagation phenomena, yet most methods scan cut edge sections as embedded in insulating resin to achieve a flat surface for scanning purposes. In this work, the galvanized coatings on both sides of the material were concomitantly exposed to simulated acid rain while characterizing the cut edge response using SECM and SVET techniques, thereby maintaining the coupled effects through the exposure of the whole system as rather realistic operation conditions. The cut edges were shown to strongly promote oxygen consumption and subsequent alkalization to pH 10-11 over the iron, while diffusion phenomena eventually yielded the complete depletion of oxygen and pH neutralization of the nearby electrolyte. In addition, the cathodic activation of the exposed iron was intensified with a thinner coating despite the lower presence of sacrificial anode, and preferential sites of the attack in the corners revealed highly localized acidification below pH 4, which sustained hydrogen evolution at spots of the steel-coating interface.

Zinc Ferrite Nanoparticle Coatings on Austenitic Alloy Steel

The phase transition of austenitic stainless steel of commercial label CL20ES and zinc ferrite nanoparticles was studied in an oxidative atmosphere of dry air to develop a low-cost, effective technique for covering-layer fabrication. CL20ES powder and zinc ferrite powder were mechanically mixed. This mixture was studied in an atmosphere of dry air at different annealing temperatures from room temperature to 900 °C. The employed characterization techniques are X-ray powder diffraction, Mössbauer spectroscopy in the transmission geometry, and scanning electron microscopy with elemental mapping. The fabricated layers were also characterized by surface-specific techniques such as conversion electron Mössbauer spectroscopy and grazing incidence X-ray powder diffraction. The analyzed powder mixture shows resistance against oxidation in dry air and high temperatures. These results were employed to produce zinc ferrite covering layers on 3D-printed cylinders of CL20ES. The results show a predisposition of zinc ferrite to be recrystallized at temperatures above 350 °C without the production of corrosive substances on steel. The zinc ferrite layers were analyzed by an ultrasonic hardness tester as well, which proved the hardness enhancement.