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Li Y, Yao MS, He Y, Du S. Recent Advances of Electrocatalysts and Electrodes for Direct Formic Acid Fuel Cells: from Nano to Meter Scale Challenges. NANO-MICRO LETTERS 2025; 17:148. [PMID: 39960581 PMCID: PMC11832879 DOI: 10.1007/s40820-025-01648-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/02/2024] [Accepted: 12/25/2024] [Indexed: 02/20/2025]
Abstract
Direct formic acid fuel cells are promising energy devices with advantages of low working temperature and high safety in fuel storage and transport. They have been expected to be a future power source for portable electronic devices. The technology has been developed rapidly to overcome the high cost and low power performance that hinder its practical application, which mainly originated from the slow reaction kinetics of the formic acid oxidation and complex mass transfer within the fuel cell electrodes. Here, we provide a comprehensive review of the progress around this technology, in particular for addressing multiscale challenges from catalytic mechanism understanding at the atomic scale, to catalyst design at the nanoscale, electrode structure at the micro scale and design at the millimeter scale, and finally to device fabrication at the meter scale. The gap between the highly active electrocatalysts and the poor electrode performance in practical devices is highlighted. Finally, perspectives and opportunities are proposed to potentially bridge this gap for further development of this technology.
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Affiliation(s)
- Yang Li
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
- Department of Chemical Engineering, Loughborough University, Loughborough, Leicestershire, LE11 3TU, UK
| | - Ming-Shui Yao
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
- State Key Laboratory of Mesoscience and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, People's Republic of China
- University of the Chinese Academy of Sciences, Beijing, 100049, People's Republic of China
| | - Yanping He
- School of Chemical Engineering, Kunming University of Science and Technology, Kunming, 650504, People's Republic of China.
| | - Shangfeng Du
- School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK.
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Chen Y, Dong J, Huang S, Li J, Zhao C. Polyphosphide anion-mediated simultaneous P, Au co-alloying with Pd for anti-poisoning formic acid oxidation. Chem Commun (Camb) 2024; 60:9594-9597. [PMID: 39141401 DOI: 10.1039/d4cc03188a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 08/15/2024]
Abstract
An innovative polyphosphide route is developed to synthesize a series of P-doped PdAu ternary alloys. The alloying of P and Au optimizes the electronic structure and reduces the back-donation of d electrons to CO. Meanwhile, the generation of CO is largely inhibited by the highly selective direct pathway arising from the synergistic electron/ligand effect of Au and P, leading to a remarkable anti-poisoning capability for formic acid oxidation.
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Affiliation(s)
- Yilan Chen
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China.
| | - Jian Dong
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China.
| | - Shuke Huang
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China.
| | - Jun Li
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China.
| | - Chenyang Zhao
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China.
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Quan L, Jiang H, Mei G, Sun Y, You B. Bifunctional Electrocatalysts for Overall and Hybrid Water Splitting. Chem Rev 2024; 124:3694-3812. [PMID: 38517093 DOI: 10.1021/acs.chemrev.3c00332] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/23/2024]
Abstract
Electrocatalytic water splitting driven by renewable electricity has been recognized as a promising approach for green hydrogen production. Different from conventional strategies in developing electrocatalysts for the two half-reactions of water splitting (e.g., the hydrogen and oxygen evolution reactions, HER and OER) separately, there has been a growing interest in designing and developing bifunctional electrocatalysts, which are able to catalyze both the HER and OER. In addition, considering the high overpotentials required for OER while limited value of the produced oxygen, there is another rapidly growing interest in exploring alternative oxidation reactions to replace OER for hybrid water splitting toward energy-efficient hydrogen generation. This Review begins with an introduction on the fundamental aspects of water splitting, followed by a thorough discussion on various physicochemical characterization techniques that are frequently employed in probing the active sites, with an emphasis on the reconstruction of bifunctional electrocatalysts during redox electrolysis. The design, synthesis, and performance of diverse bifunctional electrocatalysts based on noble metals, nonprecious metals, and metal-free nanocarbons, for overall water splitting in acidic and alkaline electrolytes, are thoroughly summarized and compared. Next, their application toward hybrid water splitting is also presented, wherein the alternative anodic reactions include sacrificing agents oxidation, pollutants oxidative degradation, and organics oxidative upgrading. Finally, a concise statement on the current challenges and future opportunities of bifunctional electrocatalysts for both overall and hybrid water splitting is presented in the hope of guiding future endeavors in the quest for energy-efficient and sustainable green hydrogen production.
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Affiliation(s)
- Li Quan
- Key Laboratory of Material Chemistry for Energy Conversion and Storage Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Hui Jiang
- Key Laboratory of Material Chemistry for Energy Conversion and Storage Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Guoliang Mei
- Key Laboratory of Material Chemistry for Energy Conversion and Storage Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Yujie Sun
- Department of Chemistry, University of Cincinnati, Cincinnati, Ohio 45221, United States
| | - Bo You
- Key Laboratory of Material Chemistry for Energy Conversion and Storage Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
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Guo L, Zhuge K, Yan S, Wang S, Zhao J, Wang S, Qiao P, Liu J, Mou X, Zhu H, Zhao Z, Yan L, Lin R, Ding Y. Defect-driven nanostructuring of low-nuclearity Pt-Mo ensembles for continuous gas-phase formic acid dehydrogenation. Nat Commun 2023; 14:7518. [PMID: 37980409 PMCID: PMC10657381 DOI: 10.1038/s41467-023-42759-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/15/2023] [Accepted: 10/19/2023] [Indexed: 11/20/2023] Open
Abstract
Supported metal clusters comprising of well-tailored low-nuclearity heteroatoms have great potentials in catalysis owing to the maximized exposure of active sites and metal synergy. However, atomically precise design of these architectures is still challenging for the lack of practical approaches. Here, we report a defect-driven nanostructuring strategy through combining defect engineering of nitrogen-doped carbons and sequential metal depositions to prepare a series of Pt and Mo ensembles ranging from single atoms to sub-nanoclusters. When applied in continuous gas-phase decomposition of formic acid, the low-nuclearity ensembles with unique Pt3Mo1N3 configuration deliver high-purity hydrogen at full conversion with unexpected high activity of 0.62 molHCOOH molPt-1 s-1 and remarkable stability, significantly outperforming the previously reported catalysts. The remarkable performance is rationalized by a joint operando dual-beam Fourier transformed infrared spectroscopy and density functional theory modeling study, pointing to the Pt-Mo synergy in creating a new reaction path for consecutive HCOOH dissociations.
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Affiliation(s)
- Luyao Guo
- Hangzhou Institute of Advanced Studies, Zhejiang Normal University, 1108 Gengwen Road, Hangzhou, 311231, China
- Dalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, 116023, China
- Department of Catalytic Chemistry and Engineering & State Key Laboratory of Fine Chemicals, Dalian University of Technology, Dalian, 116012, China
| | - Kaixuan Zhuge
- Institute of Industrial Catalysis, Zhejiang University of Technology, Hangzhou, 310014, China
| | - Siyang Yan
- Department of Catalytic Chemistry and Engineering & State Key Laboratory of Fine Chemicals, Dalian University of Technology, Dalian, 116012, China
| | - Shiyi Wang
- Hangzhou Institute of Advanced Studies, Zhejiang Normal University, 1108 Gengwen Road, Hangzhou, 311231, China
| | - Jia Zhao
- Institute of Industrial Catalysis, Zhejiang University of Technology, Hangzhou, 310014, China.
| | - Saisai Wang
- Institute of Industrial Catalysis, Zhejiang University of Technology, Hangzhou, 310014, China
| | - Panzhe Qiao
- Shanghai Synchrotron Radiation Facility, Zhangjiang Lab, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai, 201204, PR China
| | - Jiaxu Liu
- Department of Catalytic Chemistry and Engineering & State Key Laboratory of Fine Chemicals, Dalian University of Technology, Dalian, 116012, China.
| | - Xiaoling Mou
- Hangzhou Institute of Advanced Studies, Zhejiang Normal University, 1108 Gengwen Road, Hangzhou, 311231, China
- Key Laboratory of the Ministry of Education for Advanced Catalysis Materials, Zhejiang Normal University, 688 Yingbin Road, Jinhua, 321004, China
| | - Hejun Zhu
- Dalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, 116023, China.
| | - Ziang Zhao
- Dalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, 116023, China
| | - Li Yan
- Dalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, 116023, China
| | - Ronghe Lin
- Hangzhou Institute of Advanced Studies, Zhejiang Normal University, 1108 Gengwen Road, Hangzhou, 311231, China.
- Key Laboratory of the Ministry of Education for Advanced Catalysis Materials, Zhejiang Normal University, 688 Yingbin Road, Jinhua, 321004, China.
| | - Yunjie Ding
- Hangzhou Institute of Advanced Studies, Zhejiang Normal University, 1108 Gengwen Road, Hangzhou, 311231, China.
- Dalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, 116023, China.
- The State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, 116023, China.
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Huang S, Li J, Wang X, Kang Y, Zhao Y, Wang H, Zhang P, Zhang L, Zhao C. Boosting the Electrocatalytic Formic Acid Oxidation Activity via P-PdAuAg Quaternary Alloying. ACS APPLIED MATERIALS & INTERFACES 2023. [PMID: 36916029 DOI: 10.1021/acsami.3c00708] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/18/2023]
Abstract
Direct formic acid fuel cells (DFAFCs) are considered promising sustainable power sources due to their high energy density, nonflammability, and low fuel crossover. However, serious CO poisoning and activity attenuation of the anodic formic acid oxidation reaction (FAOR) greatly restrict the output and durability of DFAFCs. Inspired by the specific relationship between the composition, type, and property of alloys, in this work, we synthesize a series of hybrid substitutional/interstitial quaternary alloys P-PdAuAg by means of a novel polyphosphide route to address these issues. Due to the simultaneous interstitial P-doping and metal (Au, Ag, Pd) co-reduction, the P-PdAuAg quaternary alloy obtained is only 3 nm in diameter with abundant defects. It not only achieves a new high mass activity of 8.08 A mgPd-1 (6.78 A mgcatalyst-1) but also maintains high stability in the high potential range and harsh reaction conditions. Both the activity and anti-poisoning ability are far exceeding those of the currently reported FAOR catalysts. Detailed density functional theory (DFT) calculations reveal that the superb electrochemical performances originate from the shift of the d-band center of Pd as a result of the synergistic electronic/ligand effects between Pd, Au, Ag, and P. The introduction of interstitial P inhibits the occurrence of an indirect reaction pathway on Pd, while Au and Ag suppress the adsorption of CO and optimize the sequential dehydrogenation steps, leading to boosted reaction kinetics and CO tolerance. This work pioneered a facile way for the synthesis of Pd-based substitutional/interstitial hybrid alloys, providing a promising means of further improving the performance of alloying catalysts.
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Affiliation(s)
- Shuke Huang
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Jun Li
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Xiaosha Wang
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Yongshuai Kang
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Yongjian Zhao
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Hu Wang
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Peixin Zhang
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Lei Zhang
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
| | - Chenyang Zhao
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen 518071, China
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