Self-Healable, Highly Stretchable, Ionic Conducting Polymers as Efficient Protecting Layers for Stable Lithium-Metal Electrodes

Self-healing, stretchable and recyclable polyurethane-PEDOT:PSS conductive blends

Future electronics call for materials with mechanical toughness, flexibility, and stretchability. Moreover, self-healing and recyclability are highly desirable to mitigate the escalating environmental threat of electronic waste (e-waste). Herein, we report a stretchable, self-healing, and recyclable material based on a mixture of the conductive polymer poly(3,4-ethylenedioxythiophene) doped with polystyrene sulfonate (PEDOT:PSS) with a custom-designed polyurethane (PU) and polyethylene glycol (PEG). This material showed excellent elongation at brake (∼350%), high toughness (∼24.6 MJ m-3), moderate electrical conductivity (∼10 S cm-1), and outstanding mechanical and electrical healing efficiencies. In addition, it demonstrated exceptional recyclability with no significant loss in the mechanical and electrical properties after being recycled 20 times. Based on these properties, as a proof of principle for sustainable electronic devices, we demonstrated that electrocardiogram (ECG) electrodes and pressure sensors based on this material could be recycled without significant performance loss. The development of multifunctional electronic materials that are self-healing and fully recyclable is a promising step toward sustainable electronics, offering a potential solution to the e-waste challenge.

Hybrid Dynamic Covalent Network-Based Protecting Layer for Stable Li-Metal Batteries

Metallic lithium (Li) is considered as the "Holy Grail" anode material for next-generation energy storage systems due to its extremely high theoretical capacity and low electrochemical potential. Before the commercialization of the Li electrode, dendritic Li growth and the unstable solid electrolyte interphase layer should be conquered. Herein, a hybrid covalent adaptable polymer network (HCAPN) is prepared via the random copolymerization of poly(ethylene glycol) methyl ether methacrylate and -acetoacetoxyethyl methacrylate, followed by chemical cross-linking with polyethylenimine (PEI) and amine-modified silicon dioxide (SiO2). Such a hybrid network, where PEI and amine-modified SiO2 formed a vinylogous urethane-based dynamic covalent bond with the copolymer, respectively, shows improved mechanical properties, solvent resistance, and excellent healability/recyclability. As the protecting layer on the Li electrode, the assembled HCAPN@Li||HCAPN@Li symmetric cell shows a long cycle life of 800 h with low overpotential at a current density of 1 mA cm-2, and superior electrochemical performance can be achieved in the HCAPN@Li||LiFePO4 full cell (capacity retention of 77% over 400 cycles at 1.5 C) and HCAPN@Li||NCM811 cell (capacity retention of 79% after 300 cycles). Surface morphology analysis is also performed for physical insight into their role as protecting layer. This work provides a new perspective for constructing a hybrid dynamic covalent network-based polymer protecting layer for inhibiting Li dendrite growth.

Ductile adhesive elastomers with force-triggered ultra-high adhesion strength

Elastomers play a vital role in many forthcoming advanced technologies in which their adhesive properties determine materials' interface performance. Despite great success in improving the adhesive properties of elastomers, permanent adhesives tend to stick to the surfaces prematurely or result in poor contact depending on the installation method. Thus, elastomers with on-demand adhesion that is not limited to being triggered by UV light or heat, which may not be practical for scenarios that do not allow an additional external source, provide a solution to various challenges in conventional adhesive elastomers. Herein, we report a novel, ready-to-use, ultra high-strength, ductile adhesive elastomer with an on-demand adhesion feature that can be easily triggered by a compression force. The precursor is mainly composed of a capsule-separated, two-component curing system. After a force-trigger and curing process, the ductile adhesive elastomer exhibits a peel strength and a lap shear strength of 1.2 × 104 N m-1 and 7.8 × 103 kPa, respectively, which exceed the reported values for advanced ductile adhesive elastomers. The ultra-high adhesion force is attributed to the excellent surface contact of the liquid-like precursor and to the high elastic modulus of the cured elastomer that is reinforced by a two-phase design. Incorporation of such on-demand adhesion into an elastomer enables a controlled delay between installation and curing so that these can take place under their individual ideal conditions, effectively reducing the energy cost, preventing failures, and improving installation processes.

An Ionic Liquid-Based Stretchable Sensor for Measuring Normal and Shear Force

Soft and stretchable force sensors are widely used for health monitoring, robotics, prosthetics, and other applications. Soft force sensors with the capability of measuring both normal and shear force could offer even greater functionality and provide more information, particularly in the field of biomechanics. In this work, a new solid-state force sensor is proposed that can measure both normal and shear forces at the same time. The soft and stretchable sensor was fabricated using an ionic liquid (IL)/polymer network. Two separate IL-based polymer membranes were used to detect normal and shear forces. Sensor architecture and electrical wiring for normal, shear, and combined sensing were developed, and various material compositions for different sensor layers were investigated to find the combination that could achieve the optimum sensor performance. A basic material formulation for carbon nanotube-based electrodes, the IL/polymer network, and polymeric insulation layers was proposed. To configure a combined (normal and shear) sensor, separate sensors for normal and shear deformations were first designed and investigated. Later, a combined sensor was fabricated using a mold via screen printing, photocuring, and thermal curing. The combined sensor was evaluated under different force conditions. The results show that the sensor can reliably measure normal and shear forces. Moreover, the findings demonstrate a way to successfully modulate the sensitivity for normal and shear sensing by varying the material composition or geometric configuration, which provides flexibility for application-specific designs.

Intrinsically Self-Healing Polymers: From Mechanistic Insight to Current Challenges

Self-healing materials open new prospects for more sustainable technologies with improved material performance and devices' longevity. We present an overview of the recent developments in the field of intrinsically self-healing polymers, the broad class of materials based mostly on polymers with dynamic covalent and noncovalent bonds. We describe the current models of self-healing mechanisms and discuss several examples of systems with different types of dynamic bonds, from various hydrogen bonds to dynamic covalent bonds. The recent advances indicate that the most intriguing results are obtained on the systems that have combined different types of dynamic bonds. These materials demonstrate high toughness along with a relatively fast self-healing rate. There is a clear trade-off relationship between the rate of self-healing and mechanical modulus of the materials, and we propose design principles of polymers toward surpassing this trade-off. We also discuss various applications of intrinsically self-healing polymers in different technologies and summarize the current challenges in the field. This review intends to provide guidance for the design of intrinsic self-healing polymers with required properties.

An Environmental-Inert and Highly Self-Healable Elastomer Obtained via Double-Terminal Aromatic Disulfide Design and Zwitterionic Crosslinked Network for Use as a Triboelectric Nanogenerator

Due to the ongoing development of portable/mobile electronics, sources to power have received widespread attention. Compared to chemical batteries as power sources, triboelectric nanogenerators (TENGs) possess lots of advantages, including the ability to harvest energy via human motions, flexible structures, environment-friendliness, and long-life characteristics. Although many self-healable TENGs are reported, the achievement of a muscle-like elasticity and the ability to recover from inevitable damage under extreme conditions (such as a high/low temperature and/or humidity) remain a challenge. Herein, a "double-terminal aromatic disulfide" on a structure with zwitterions as branched chains is reported to engineer the high-efficient self-healable elastomer for application in a flexible TENG. The as-designed material exhibits a repeatable elastic recovery (at 250% elongation) and a self-healing efficiency with an ultimate tensile stress of 96% over 2 h, representing an improvement on previously reported disulfide-based elastomers. The elastomer can autonomously recover by 50% even at a subzero temperature of -30 °C within 24 h. The elastomer-based TENG, as a self-driven sensor for detecting human behavior, is demonstrated to exhibit stable outputs and self-healing in the temperature range of -30 to 60 °C, and so is expected to promote the development of self-powered electronics for next-generation human-machine communications.

Rapid Self-Healing Gel Electrolyte Based on Deep Eutectic Solvents for Solid-State Lithium Batteries

A deep eutectic solvent (DES) is a promising electrolyte choice for lithium metal batteries. However, the DES liquid electrolyte causes safety concerns and side reactions with the lithium anode. Therefore, it is necessary to solidify the DES-based electrolyte and enhance its electrochemical stability. Herein, we present a novel DES-based rapid self-healing gel electrolyte, which is able to self-smooth its surface cracks in only 30 min. The electrolyte exhibits noncombustibility (SET = 4 s g-1), high ionic conductivity (1.1 × 10-3 S cm-1 at 25 °C), and a wide electrochemical voltage window (4.5 V vs Li/Li+). As a result, the solid-state lithium batteries coupling the gel electrolyte with the Li anode and LiFePO4 cathode deliver a high specific capacity of 135.4 mA h g-1 with durable cyclic stability (>1200 h). This work provides valuable insights for design of fire-resistant and high-energy solid-state lithium batteries.