Au-Stabilized Nanoporous PdCuAu Alloys Exhibiting Outstanding Catalytic Activity and Durability for the Formic Acid Oxidation Reaction

Recent Advances of Electrocatalysts and Electrodes for Direct Formic Acid Fuel Cells: from Nano to Meter Scale Challenges

Direct formic acid fuel cells are promising energy devices with advantages of low working temperature and high safety in fuel storage and transport. They have been expected to be a future power source for portable electronic devices. The technology has been developed rapidly to overcome the high cost and low power performance that hinder its practical application, which mainly originated from the slow reaction kinetics of the formic acid oxidation and complex mass transfer within the fuel cell electrodes. Here, we provide a comprehensive review of the progress around this technology, in particular for addressing multiscale challenges from catalytic mechanism understanding at the atomic scale, to catalyst design at the nanoscale, electrode structure at the micro scale and design at the millimeter scale, and finally to device fabrication at the meter scale. The gap between the highly active electrocatalysts and the poor electrode performance in practical devices is highlighted. Finally, perspectives and opportunities are proposed to potentially bridge this gap for further development of this technology.

Modulate the metallic Sb state on ultrathin PdSb-based nanosheets for efficient formic acid electrooxidation

Incorporation of oxophilic metals into Pd-based nanostructures has shown great potential in small molecule electrooxidation owing to their superior anti-poisoning capability. However, engineering the electronic structure of oxophilic dopants in Pd-based catalysts remains challenging and their impact on electrooxidation reactions is rarely demonstrated. Herein, we have developed a method for synthesizing PdSb-based nanosheets, enabling the incorporation of the Sb element in a predominantly metallic state despite its high oxophilic nature. Moreover, the Pd₉₀Sb₇W₃ nanosheet serves as an efficient electrocatalyst for the formic acid oxidation reaction (FAOR), and the underlying promotion mechanism is investigated. Among the as-prepared PdSb-based nanosheets, the Pd₉₀Sb₇W₃ nanosheet exhibits a remarkable 69.03% metallic state of Sb, surpassing the values observed for the Pd₈₆Sb₁₂W₂ (33.01%) and Pd₈₃Sb₁₄W₃ (25.41%) nanosheets. X-ray photoelectron spectroscopy (XPS) and CO stripping experiments confirm that the Sb metallic state contributes the synergistic effect of their electronic and oxophilic effect, thus leading to an effective electrooxidation removal of CO and significantly enhanced FAOR electrocatalytic activity (1.47 A mg^-1; 2.32 mA cm^-1) compared with the oxidated state of Sb. This work highlights the importance of modulating the chemical valence state of oxophilic metals to enhance electrocatalytic performance, offering valuable insights for the design of high-performance electrocatalysts for electrooxidation of small molecules.

Pronounced effect of yttrium oxide on the activity of Pd/rGO electrocatalyst for formic acid oxidation reaction

A highly efficient and stable electrocatalyst comprised of yttrium oxide (Y₂O₃) and palladium nanoparticles has been synthesized via a sodium borohydride reduction approach. The molar ratio of Pd and Y was varied to fabricate various electrocatalysts and the oxidation reaction of formic acid was checked. X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), and X-ray powder diffraction (XRD) are used to characterize the synthesized catalysts. Among the synthesized catalysts (Pd_yY_x/rGO), the optimized catalyst i.e., Pd₆Y₄/rGO exhibits the highest current density (106 mA cm^-2) and lowest onset potential compared to Pd/rGO (28.1 mA cm^-2) and benchmark Pd/C (21.7 mA cm^-2). The addition of Y₂O₃ to the rGO surface results in electrochemically active sites due to the improved geometric structure and bifunctional components. The electrochemically active surface area 119.4 m² g^-1 is calculated for Pd₆Y₄/rGO, which is ∼1.108, ∼1.24, ∼1.47 and 1.55 times larger than Pd₄Y₆/rGO, Pd₂Y₈/rGO, Pd/C and Pd/rGO, respectively. The redesigned Pd structures on Y₂O₃-promoted rGO give exceptional stability and enhanced resistance to CO poisoning. The outstanding electrocatalytic performance of the Pd₆Y₄/rGO electrocatalyst is ascribed to uniform dispersion of small size palladium nanoparticles which is possibly due to the presence of yttrium oxide.

Boosting Electrocatalytic Oxidation of Formic Acid on Ir(IV)-Doped PdAg Alloy Nanodendrites with Sub-5 nm Branches

The formic acid oxidation reaction (FAOR) represents an important class of small organic molecule oxidation and is central to the practical application of fuel cells. In this study, we report the fabrication of Ir(IV)-doped PdAg alloy nanodendrites with sub-5 nm branches via stepwise synthesis in which the precursors of Pd and Ag were co-reduced, followed by the addition of IrCl₃ to conduct an in situ galvanic replacement reaction. When serving as the electrocatalyst for the FAOR in an acidic medium, Ir(IV) doping unambiguously enhanced the activity of PdAg alloy nanodendrites and improved the reaction kinetics and long-term stability. In particular, the carbon-supported PdAgIr nanodendrites exhibited a prominent mass activity with a value of 1.09 A mg_Pd^-1, which is almost 2.0 times and 2.7 times that of their PdAg and Pd counterparts, and far superior to that of commercial Pt/C. As confirmed by the means of the DFT simulations, this improved electrocatalytic performance stems from the reduced overall barrier in the oxidation of formic acid into CO₂ during the FAOR and successful d-band tuning, together with the stabilization of Pd atoms. The current study opens a new avenue for engineering Pd-based trimetallic nanocrystals with versatile control over the morphology and composition, shedding light on the design of advanced fuel cell electrocatalysts.

Boosting the Electrocatalytic Formic Acid Oxidation Activity via P-PdAuAg Quaternary Alloying

Direct formic acid fuel cells (DFAFCs) are considered promising sustainable power sources due to their high energy density, nonflammability, and low fuel crossover. However, serious CO poisoning and activity attenuation of the anodic formic acid oxidation reaction (FAOR) greatly restrict the output and durability of DFAFCs. Inspired by the specific relationship between the composition, type, and property of alloys, in this work, we synthesize a series of hybrid substitutional/interstitial quaternary alloys P-PdAuAg by means of a novel polyphosphide route to address these issues. Due to the simultaneous interstitial P-doping and metal (Au, Ag, Pd) co-reduction, the P-PdAuAg quaternary alloy obtained is only 3 nm in diameter with abundant defects. It not only achieves a new high mass activity of 8.08 A mg_Pd^-1 (6.78 A mg_catalyst^-1) but also maintains high stability in the high potential range and harsh reaction conditions. Both the activity and anti-poisoning ability are far exceeding those of the currently reported FAOR catalysts. Detailed density functional theory (DFT) calculations reveal that the superb electrochemical performances originate from the shift of the d-band center of Pd as a result of the synergistic electronic/ligand effects between Pd, Au, Ag, and P. The introduction of interstitial P inhibits the occurrence of an indirect reaction pathway on Pd, while Au and Ag suppress the adsorption of CO and optimize the sequential dehydrogenation steps, leading to boosted reaction kinetics and CO tolerance. This work pioneered a facile way for the synthesis of Pd-based substitutional/interstitial hybrid alloys, providing a promising means of further improving the performance of alloying catalysts.