High-Efficiency Electrosynthesis of Ammonia with Selective Reduction of Nitrate in Neutral Media Enabled by Self-Supported Mn2CoO4 Nanoarray

Valorization systems based on electrocatalytic nitrate/nitrite conversion for energy supply and valuable product synthesis

The excessive accumulation of nitrate/nitrite (NO x -) in surface and groundwater has severely disrupted the global nitrogen cycle and jeopardized public health. The electrochemical conversion of NO x - to ammonia (NH3) not only holds promise for ecofriendly NO x - removal, but also provides a green alternative to the energy-intensive Haber-Bosch process for NH3 production. Recently, in addition to the electrocatalyst design explosion in this field, many innovative valorization systems based on NO x --to-NH3 conversion have been developed for generating energy and expanding the range of value-added products. Collective knowledge of advanced conversion systems is indispensable for restoring the global nitrogen cycle and promoting a N-based economy. Herein, a timely and comprehensive review is provided on the important progress of valorization systems based on NO x - conversion, including waste treatment systems, novel electrolytic systems, and energy conversion and storage systems. Some mechanism explorations, device designs, key electrode developments and feasibility analyses are involved to gain deeper understanding of various systems and facilitate implementing these cleaning systems in industry. Finally, challenges and future prospects are outlined in the NO x - conversion field with an aim to promote large-scale electrocatalytic system development and prosperous N-based electrochemistry.

Efficient Electrochemical Nitrate Removal by Ordered Ultrasmall Intermetallic AuCu3 via Enhancing Nitrate Adsorption

Developing a high-performance electrocatalyst for synthesizing ammonia from nitrate represents a promising solution for addressing wastewater pollution and achieving sustainable ammonia production. However, it remains a formidable challenge. Herein, an intermetallic AuCu3 electrocatalyst with high-density active sites is designed and prepared for an efficient nitrate electroreduction to generate ammonia. Remarkably, the Faraday efficiency and yield rate of ammonia at -0.9 V are 97.6% and 75.9 mg h-1 cm-2, respectively. More importantly, after 10 cycles of testing, the removal rate of nitrate can still reach 95.2%. Electrochemical in situ Fourier transform infrared analysis indicates that AuCu3 IM can promote the adsorption of nitrate and enhance ammonia production from nitrate. *NH3, *NO, and *NO2 have been proven to be active intermediates. Theoretical and experimental studies show that the Au site can provide a large amount of *H for nitrate reduction, and the Cu site is conducive to the reduction of nitrate to produce nitrogen-containing products. Meanwhile, AuCu3 intermetallic compounds (AuCu3 IM) can inhibit the dimerization of *H. The power density and ammonia yield of the assembled Zn-nitrate battery reached 2.17 mW cm-2 and 71.2 mg h-1 cm-2, respectively.

Structure and Electron Engineering for Nitrate Electrocatalysis to Ammonia: Identification and Modification of Active Sites in Spinel Oxides

Cobalt spinel oxides, which consist of tetrahedral site (AO4) and octahedral site (BO6), are a potential group of transition metal oxides (TMO) for electrocatalytic nitrate reduction reactions to ammonia (NRA). Identifying the true active site in spinel oxides is crucial to designing advanced catalysts. This work reveals that the CoO6 site is the dominant site for NRA through the site substitution strategy. The suitable electronic configuration of Co at the octahedral site leads to a stronger interaction between the Co d-orbital and the O p-orbital in O-containing intermediates, resulting in a high-efficiency nitrate-to-ammonia reduction. Furthermore, the substitution of metallic elements at the AO4 site can affect the charge density at the BO6 site via the structure of A-O-B. Thereafter, Ni and Cu are introduced to replace the tetrahedral site in spinel oxides and optimize the electronic structure of CoO6. As a result, NiCo2O4 exhibits the best activity for NRA with an outstanding yield of NH3 (15.49 mg cm-2 h-1) and FE (99.89%). This study introduces a novel paradigm for identifying the active site and proposes an approach for constructing high-efficiency electrocatalysts for NRA.

Ammonia Synthesis via Electrocatalytic Nitrate Reduction Using NiCoO2 Nanoarrays on a Copper Foam

Ammonia (NH3) plays a vital role in industrial and agricultural development. The electrocatalytic nitrate reduction reaction (eNO3RR) is an effective method to produce NH3 under environmental conditions but also requires considerably active and selective electrocatalysts. Herein, a copper foam was used as a conductive substrate for the electrode materials. Specifically, a Co metal-organic framework (Co-MOF) was in situ grown on the copper foam, etched, and calcined to form NiCoO2@Cu nanosheets, which were used as cathode electrodes for the eNO3RR. In 0.1 M Na2SO4 with 0.1 M NaNO3 electrolyte, NiCoO2@Cu nanosheets realized an NH3 yield of 5940.73 μg h-1 cm-2 at -0.9 V vs reversible hydrogen electrode (RHE), with a Faradaic efficiency of 94.2% at -0.7 V vs RHE. After 33 h of the catalytic reaction, the selectivity of NH3-N increased to 99.7%. The excellent electrocatalytic performance of NiCoO2@Cu nanosheets was attributed to the apparent synergistic effect between the Ni atoms and the Co atoms of bimetallic materials. This study shows that the Ni doping of NiCoO2@Cu nanosheets effectively facilitated the adsorption of NO3- on NiCoO2@Cu, and it promoted the eNO3RR.

Engineering the Co(II)/Co(III) Redox Cycle and Coδ+ Species Shuttle for Nitrate-to-Ammonia Conversion

Electroreduction of waste nitrate to valuable ammonia offers a green solution for environmental restoration and energy storage. However, the electrochemical self-reconstruction of catalysts remains a huge challenge in terms of maintaining their stability, achieving the desired active sites, and managing metal leaching. Herein, we present an electrical pulse-driven Co surface reconstruction-coupled Coδ+ shuttle strategy for the precise in situ regulation of the Co(II)/Co(III) redox cycle on the Co-based working electrode and guiding the dissolution and redeposition of Co-based particles on the counter electrode. As result, the ammonia synthesis performance and stability are significantly promoted while cathodic hydrogen evolution and anodic ammonia oxidation in a membrane-free configuration are effectively blocked. A high rate of ammonia production of 1.4 ± 0.03 mmol cm-2 h-1 is achieved at -0.8 V in a pulsed system, and the corresponding nitrate-to-ammonia Faraday efficiency is 91.7 ± 1.0%. This work holds promise for the regulation of catalyst reactivity and selectivity by engineering in situ controllable structural and chemical transformations.

Bifunctional bimetallic oxide nanowires for high-efficiency electrosynthesis of 2,5-furandicarboxylic acid and ammonia

It is an appealing avenue for electrosyntheis of high-valued chemicals at both anode and cathode by coupling 5-hydroxymethylfurfural (HMF) oxidation and nitrate reduction reactions simultaneously, while the development such bifunctional electrocatalysts is still in its infancy with dissatisfied selectivity and low yield rate. Here, we first report that Zn-doped Co3O4 nanowires array can be served as an efficient and robust dual-functional catalyst for HMF oxidation and nitrate reduction at ambient conditions. Specifically, the catalyst shows a faradaic efficiency of 91 % and a yield rate of 241.2 μmol h-1 cm-2 for 2,5-furandicarboxylic acid formation together with a high conversion of nearly 100 % at a potential of 1.40 V. It also displays good cycling stability. Besides, the catalyst is capable of catalyzing the reduction of nitrate to NH3, giving a maximal faradaic efficiency of 92 % and a peak NH3 yield rate of 4.65 mg h-1 cm-2 at a potential of -0.70 V. These results surpass those obtained using pristine Co3O4 and are comparable to those of state-of-the-art electrocatalysts. Moreover, the catalyst is further employed as the cathode catalyst to assemble a Zn-nitrate battery, giving a peak power density of 5.24 mW cm-2 and a high yield rate of 0.72 mg h-1 cm-2. Theoretical simulations further reveal that Zn-doping favors the adsorption and dissociation of nitrate and HMF species and reduces the energy barrier as well. Our work demonstrates the potential interest of Co3O4-based materials for the highly selective production of valuable feedstocks via ambient electrolysis.

Metal-organic framework-derived Cu nanoparticle binder-free monolithic electrodes with multiple support structures for electrocatalytic nitrate reduction to ammonia

Electrocatalytic nitrate reduction to ammonia, which removes nitrates from aquatic ecosystems, is a potential alternative to the classical Haber-Bosch process. Nevertheless, the selectivity of ammonia is often affected by the toxic by-product nitrite. Here, the polyhedral-supported Cu nanoparticle binder-free monolithic electrode (Cu-BTC-Cu) is synthesized by the in situ electroreduction of Cu metal-organic framework (Cu-MOF) precursors. The Cu-BTC-Cu displays a high ammonia yield of 4.00 mg h-1 cm-2cat and a faradaic efficiency of 83.8% in 0.05 M K2SO4 (pH = 7), greatly outperforming the rod-supported (Cu-BTEC-Cu) and unsupported (Cu-BDC-Cu) Cu nanoparticle monolithic electrodes. Impressively, the Cu-BTC-Cu can inhibit significantly the release of by-product NO2- and present favourable stability after 10 consecutive cycles. These preeminent properties can be attributed to the polyhedral structure, which enables better dispersion of Cu nanoparticles and brings more active sites. Moreover, the reaction mechanism of Cu-BTC-Cu is analysed by electrochemical in situ characterization and several key intermediates are captured. This work provides new insights into the modification of the electrocatalytic nitrate reduction activity of Cu-based catalysts and ideas for the design of high-efficiency electrodes.

Durable Electrocatalytic Reduction of Nitrate to Ammonia over Defective Pseudobrookite Fe2 TiO5 Nanofibers with Abundant Oxygen Vacancies

We propose the pseudobrookite Fe₂ TiO₅ nanofiber with abundant oxygen vacancies as a new electrocatalyst to ambiently reduce nitrate to ammonia. Such catalyst achieves a large NH₃ yield of 0.73 mmol h^-1  mg^-1 _cat. and a high Faradaic Efficiency (FE) of 87.6 % in phosphate buffer saline solution with 0.1 M NaNO₃ , which is lifted to 1.36 mmol h^-1  mg^-1 _cat. and 96.06 % at -0.9 V vs. RHE for nitrite conversion to ammonia in 0.1 M NaNO₂ . It also shows excellent electrochemical durability and structural stability. Theoretical calculation reveals the enhanced conductivity of this catalyst and an extremely low free energy of -0.28 eV for nitrate adsorption at the presence of vacant oxygen.

In Situ Derived Co2B Nanosheet Array: A High-Efficiency Electrocatalyst for Ambient Ammonia Synthesis via Nitrate Reduction

Ambient ammonia synthesis via electrochemical nitrate (NO3-) reduction is regarded as a green alternative to the Haber-Bosch process. Herein, we report the in situ derivation of an amorphous Co2B layer on a Co3O4 nanosheet array on a Ti mesh (Co2B@Co3O4/TM) for efficient NH3 production via selective electroreduction of NO3- under ambient conditions. In 0.1 M PBS and 0.1 M NaNO3, Co2B@Co3O4/TM exhibits a maximum Faradaic efficiency of 97.0% at -0.70 V and a remarkable NH3 yield of 8.57 mg/h/cm2 at -1.0 V, with durability for stable NO3--to-NH3 conversion over eight recycling tests and 12 h of electrolysis. Additionally, it can be applied as an efficient cathode material for Zn-NO3- batteries to produce NH3 while generating electricity. The catalytic mechanisms on Co2B@Co3O4 are further revealed by theoretical calculations.

High-Efficiency Electrochemical Nitrate Reduction to Ammonia on a Co3O4 Nanoarray Catalyst with Cobalt Vacancies

Electrocatalytic nitrate reduction reaction (NO₃RR) affords a bifunctional character in the carbon-free ammonia synthesis and remission of nitrate pollution in water. Here, we fabricated the Co₃O₄ nanosheet array with cobalt vacancies on carbon cloth (v_Co-Co₃O₄/CC) by in situ etching aluminum-doped Co₃O₄/CC, which exhibits an excellent Faradaic efficiency of 97.2% and a large NH₃ yield as high as 517.5 μmol h^-1 cm^-2, better than the pristine Co₃O₄/CC. Theoretical calculative results imply that the cobalt vacancies can tune the local electronic environment around Co sites of Co₃O₄, increasing the charge and reducing the electron cloud density of Co sites, which is thus conducive to adsorption of NO₃^- on Co sites for greatly enhanced nitrate reduction. Furthermore, the v_Co-Co₃O₄ (311) facet presents excellent NO₃RR activity with a low energy barrier of about 0.63 eV on a potential-determining step, which is much smaller than pristine Co₃O₄ (1.3 eV).