Inkjet Printing of MnO2 Nanoflowers on Surface-Modified A4 Paper for Flexible All-Solid-State Microsupercapacitors

Enzyme-Free glucose detection in sweat using 2D inkjet-printed cobalt sulfide anchored on graphene in a paper-based microfluidic device

Notwithstanding the significant advancements in the fabrication of flexible sensors capable of continuously detecting glucose levels in the human body, using conventional manufacturing techniques to create flexible sensors with excellent sensitivity at a low cost is still difficult. This paper introduces a low-cost, high-sensitivity glucose sensor (CoS/LPEG) that is prepared by combining liquid-phase exfoliated graphene (LPEG) and cobalt sulfide (CoS) for the first time through Inkjet printing. The glucose sensor demonstrates two linearity ranges in the glucose concentration ranges of 0.001-6.57 mM and 6.57-13.32 mM in NaOH, with sensitivities of 1046 μA mM-1 cm-2 and 477.78 μA mM-1 cm-2, respectively. Meanwhile, in order to reduce dependence on equipment and to control volume flow, we have developed a straightforward microfluidic paper-based electrochemical device (µPEDs). The device enabled a continuous and sequential sample collection, achieving a sensitivity of 4,180 µA·mM-1·cm-2 and a detection limit of 18 nM in artificial sweat within 2 s. Moreover, the electrode exhibited remarkable stability after 200 cycles, maintaining 98.5 % of its initial response. The flexibility test revealed an approximate 2 % rise in peak-to-peak distance following bending tests at a 5 mm radius of curvature. Thus, the approach and method presented in this paper carry substantial implications for the future development and application of wearable sweat sensors.

Interface Engineering of Thin-Film Lithium Phosphorus Oxynitride Electrolyte by Appropriate Oxygen Plasma Treatment for Flexible All-Solid-State Supercapacitor

The interfacial incompatibility between lithium phosphorus oxynitride (LiPON) and anode greatly deteriorates the performance of thin-film all-solid-state supercapacitors (ASSSCs). This article investigates oxygen plasma treatment to improve the interface. Through appropriate plasma treatment, a Li2O/Li3PO4 composite layer is formed by replacing nitrogen with oxygen at the LiPON surface owing to strong reactivity of oxygen plasma. This composite layer inherits the merits of both Li2O (including good mechanical strength and ultralow electrical conductivity) and Li3PO4 (including good chemical stability and relatively high ionic conductivity), and thus is quite desirable for service as a LiPON/anode buffer layer with excellent chemical and mechanical stability, high ionic conductivity and low electrical conductivity. Consequently, the corresponding plasma-treated ASSSC displays much better electrochemical performance than the no-treated one in terms of its higher specific capacitance (≈15.4 mF cm-2 at 0.5 µA cm-2), better cycling stability (≈95.1% of the retained capacity after 15 000 cycles) and lower self-discharge rate (66.4% of the retained voltage after 20 h). The plasma-treated one also shows both excellent flexible and electrochromic characteristics and demonstrates the ability of self-adaptive temperature adjustment for smart window applications.

On-Chip Micro-Supercapacitor with High Areal Energy Density Based on Dielectrophoretic Assembly of Nanoporous Metal Microwire Electrodes

Advances in the Internet of Things (IoT) technology have driven the demand for miniaturized electronic devices, prompting research on small-scale energy-storage systems. Micro-supercapacitors (MSCs) stand out in this regard because of their compact size, high power density, high charge-discharge rate, and extended cycle life. However, their limited energy density impedes commercialization. To resolve this issue, a simple and innovative approach is reported herein for fabricating highly efficient on-chip MSCs integrated with nanoporous metal microwires formed by dielectrophoresis (DEP)-driven gold nanoparticle (AuNP) assembly. Placing a water-based AuNP suspension onto interdigitated electrodes and applying an alternating voltage induces in-plane porous microwire formation in the electrode gap. The DEP-induced AuNP assembly and the gold microwire (AuMW) growth rate can be adjusted by controlling the applied alternating voltage and frequency. The microwire-integrated MSC (AuMW-MSC) electrically outperforms its unmodified counterpart and exhibits a 30% larger electrode area, along with 72% and 78% higher specific and areal capacitances, respectively, than a microwire-free MSC. Additionally, AuMW-MSC achieves maximum energy and power densities of 3.33 µWh cm-2 and 2629 µW cm-2, respectively, with a gel electrolyte. These findings can help upgrade MSCs to function as potent energy-storage devices for small electronics.

Ink-based additive manufacturing for electrochemical applications

Additive manufacturing (AM), commonly known as three-dimensional (3D) printing, has drawn substantial attention in recent decades due to its efficiency and precise control in part fabrication. The limitations of conventional fabrication processes, especially regarding geometry complexity, supply chain, and environmental impact, have prompted the exploration of diverse AM technologies in electrochemistry. Especially, three ink-based AM techniques, binder jet printing (BJP), direct ink writing (DIW), and Inkjet Printing (IJP), have been extensively applied by numerous research teams to produce electrodes, catalyst scaffolds, supercapacitors, batteries, etc. BJP's versatility in utilizing a wide range of materials as powder feedstock promotes its potential for various electrode and battery applications. DIW and IJP stand out for their ability to handle multi-material manufacturing tasks and deliver high printing resolution. To capture recent advancements in this field, we present a comprehensive review of the applications of BJP, DIW, and IJP techniques in fabricating electrochemical devices and components. This review intends to provide an overview of the process-structure-property relationship in electrochemical materials and components across diverse applications manufactured using AM techniques. We delve into how the significantly improved design freedom over the structure offered by these ink-based AM techniques highlights the performance of electrochemical products. Moreover, we highlight their advantages in terms of material compatibility, geometry control, and cost-effectiveness. In specific cases, we also compare the performance of electrochemical components fabricated using AM and conventional manufacturing methods. Finally, we conclude this review article by offering some insights into the future development in this research field.

Recent Progress and Challenges in Paper-Based Microsupercapacitors for Flexible Electronics: A Comprehensive Review

Recent advances in paper-based microsupercapacitors (p-MSCs) have attracted significant attention due to their potential as substrates for flexible electronics. This review summarizes progress in the field of p-MSCs, discussing their challenges and prospects. It covers various aspects, including the fundamental characteristics of paper, the modification of paper with functional materials, and different methods for device fabrication. The review critically analyzes recent advancements, materials, and fabrication techniques for p-MSCs, exploring their potential applications and benefits, such as flexibility, cost-effectiveness, and sustainability. Additionally, this review highlights gaps in current research, guiding future investigations and innovations in the field. It provides an overview of the current state of p-MSCs and offers valuable insights for researchers and professionals in the field. The critical analysis and discussion presented herein offer a roadmap for the future development of p-MSCs and their potential impact on the domain of flexible electronics.

Self-assembled high polypyrrole loading flexible paper-based electrodes for high-performance supercapacitors

Despite the intriguing features of freestanding flexible electronic devices, such as their binder-free nature and cost-effectiveness, the limited loading capacity of active material poses a challenge to achieving practical high-performance flexible electrodes. We propose a novel approach that integrates multiple self-assembly and in-situ polymerization techniques to fabricate a high-loading paper-based flexible electrode (MXene/Polypyrrole/Paper) with exceptional areal capacitance. The approach enables polypyrrole to form a porous conductive network structure on the surface of paper fiber through MXene grafting via hydrogen bonding and electrostatic interaction, resulting in an exceptionally high polypyrrole loading of 10.0 mg/cm2 and a conductivity of 2.03 S/cm. Moreover, MXene-modified polypyrrole paper exhibits a more homogeneous pore size distribution ranging from 5 to 50 μm and an increased specific surface area of 3.11 m2/g. Additionally, we have optimized in-situ polymerization cycles for paper-based supercapacitors, resulting in a remarkable areal capacitance of 2316 mF/cm2 (at 2 mA/cm2). The capacitance retention rate and conductivity rate maintain over 90 % after undergoing 100 bends.The maximum energy density and cycling stability are characterized to be 83.6 μWh/cm2 and up to 96 % retention after 10,000 cycles. These results significantly outperform those previously reported for paper-based counterparts. Overall, our work presents a facile and versatile strategy for assembling high-loading, paper-based flexible supercapacitors network architecture that can be employed in developing large-scale energy storage devices.

Layer-by-Layer Inkjet-Printed Manganese Oxide Nanosheets on Graphene for High-Performance Flexible Supercapacitors

The widespread adoption of wearable, movable, and implantable smart devices has sparked the evolution of flexible, miniaturized power supplies. High-resolution inkjet printing of flexible microsupercapacitor (μSC) electrodes is a fast, inexpensive, and waste-free alternative manufacturing technology. In this work, a 2D birnessite-type manganese dioxide (δ-MnO2) water-based ink is used to print 10-25 layers of δ-MnO2 symmetrically on a preprinted interdigitated cell consisting of 10 layers of electrochemically exfoliated graphene (EEG). The cell with 10 printed layers of δ-MnO2 achieved the highest specific capacitance, energy density, and power density of 0.44 mF cm-2, 0.045 μW h cm-2, and 0.0012 mW cm-2, respectively. Since inkjet-printing technology supports μSC manufacturing with parallel/series connectivity, four cells were used to study and improve the potential window and capacitance that can be used to construct μSC arrays as power banks. This work provides the first approach for designing an inkjet-printed interdigitated hybrid cell based on δ-MnO2@EEG that could be a versatile candidate for the large-scale production of flexible and printable electronic devices for energy storage.

Characterizations and Inkjet Printing of Carbon Black Electrodes for Dielectric Elastomer Actuators

Dielectric elastomer actuators (DEAs) have been proposed as a promising technology for developing soft robotics and stretchable electronics due to their large actuation. Among available fabrication techniques, inkjet printing is a digital, mask-free, material-saving, and fast technology, making it versatile and appealing for fabricating DEA electrodes. However, there is still a lack of suitable materials for inkjet-printed electrodes. In this study, multiple carbon black (CB) inks were developed and tested as DEA electrodes inkjet-printed on acrylic membranes (VHB). Triethylene glycol monomethyl ether (TGME) and chlorobenzene (CLB) were selected to disperse CB. The inks' stability, particle size, surface tension, viscosity, electrical resistance, and printability were characterized. The DEA with Ink-TGME/CLB (mixture solvent) electrodes obtained 80.63% area strain, a new benchmark for the DEA actuation with CB powder electrodes on VHB. The novelty of this work involves the disclosure of a new ink recipe (TGME/CLB/CB) for inkjet printing that can obtain stable drop formations with a small nozzle (17 × 17 μm), high resolution (∼25 μm, approaching the limit of drop-on-demand inkjet printing), and the largest area strain of DEAs under similar conditions, distinguishing this contribution from the previous works, which is important for the fabrication and miniaturization of DEA-based soft and stretchable electronics.

Hydrothermal Synthesis of Nickel Oxide and Its Application in the Additive Manufacturing of Planar Nanostructures

The hydrothermal synthesis of nickel oxide in the presence of triethanolamine was studied. Furthermore, the relationship between the synthesis conditions, thermal behavior, crystal structure features, phase composition and microstructure of semi-products, and the target oxide nanopowders was established. The thermal behavior of the semi-products was studied using a simultaneous thermal analysis (in particular, using one that involved thermogravimetric analysis and differential scanning calorimetry, TGA/DSC). An X-ray diffraction (XRD) analysis revealed that varying the triethanolamine and nickel chloride concentration in the reaction system can govern the formation of α- and β-Ni(OH)2-based semi-products that contain Ni(HCO3)2 or Ni2(CO3)(OH)2 as additional components. The set of functional groups in the powders was determined using a Fourier-transform infrared (FTIR) spectroscopy analysis. Using microextrusion printing, a composite NiO—(CeO2)0.80(Sm2O3)0.20 anode film was fabricated. Using XRD, scanning electron microscopy (SEM), and atomic force microscopy (AFM) analyses, it was demonstrated that the crystal structure, dispersity, and microstructure character of the obtained material correspond to the initial nanopowders. Using Kelvin probe force microscopy (KPFM) and scanning capacitance microscopy (SCM), the local electrophysical properties of the printed composite film were examined. The value of its conductivity was evaluated using the four-probe method on a direct current in the temperature range of 300–650 °C. The activation energy for the 500–650 °C region, which is of most interest in the context of intermediate-temperature SOFCs working temperatures, has been estimated.