Nanocomposite Catalyst for High-Performance and Durable Intermediate-Temperature Methane-Fueled Metal-Supported Solid Oxide Fuel Cells

Performance of Solid Oxide Fuel Cells Based on Liquid Hydrocarbon Fuel Reforming Gas: Effect of Cell Structure and Gas Composition

This work comprehensively analyzed how the thickness of the anode and the fuel gas compositions can alter the durability and electrochemical performance of solid oxide fuel cells (SOFCs) when they are operated on steam-reformed gas of hydrocarbons. The electrochemical tests and surface characterizations on the tested cells indicate that cell performance degradation is primarily associated with anode carbon deposition, which increases with a higher C2 gas content in the reforming gas. Additionally, the gas flow field simulation verified that reducing the anode thickness can effectively increase the surface steam content, thereby reducing carbon deposition and improving the stability of the fuel cell. The electrochemical performance of the cell is improved by the C1 composition in the reformed gas. The presence of CO and CO2 gases promotes the adsorption of H2 on the Ni metal surface, thereby reducing the polarization resistance of the anode. Meanwhile, CH4 can release more energy during electrochemical oxidation, reducing the concentration of polarization. These results underscore the potential of utilizing reformed gases consisting of 70 vol % H2, nearly 30 vol % CO, CO2, and trace alkanes to function SOFCs. This approach may enhance power density, broaden fuel options, and provide practical solutions for the advancement and commercialization of SOFC technology.

Performance optimization of metal-supported solid oxide fuel cells using cathode and full cell impregnation with La0.4Sr0.6Co0.2Fe0.7Nb0.1O3-δ electrode

In this study, precursor solutions of La0.4Sr0.6Co0.2Fe0.7Nb0.1O3-δ (LSCFN) symmetric electrode were prepared, and the applications of cathode impregnation and full cell impregnation in the preparation and performance optimization of four-layer metal-supported solid oxide fuel cells (MSCs) were thoroughly investigated. Test results indicate that the polarization impedance of cathode impregnated MSCs under H2 and CH4 atmospheres at 750 °C is approximately 0.1 Ω cm2 and 0.41 Ω cm2, respectively, with power densities of 1115 mW cm-2 and 700 mW cm-2, respectively. Meanwhile, the polarization impedance of full cell impregnated MSCs under the same conditions is 0.12 Ω cm2 and 0.40 Ω cm2, with power densities of 945 mW cm-2 and 840 mW cm-2, respectively. Remarkably, MSCs full cell impregnated LSCFN exhibit outstanding stability performance under CH4 atmosphere in a 100 h stability test. Research on the application of impregnation method for performance optimization of metal-supported cells is relatively scarce. The results reveal the feasibility of simplifying MSCs preparation steps using full cell impregnation method, further promoting the widespread application of metal-supported overall cells.

High-sensitivity methane detection based on QEPAS and H-QEPAS technologies combined with a self-designed 8.7 kHz quartz tuning fork

Methane (CH4) is a greenhouse gas as well as being flammable and explosive. In this manuscript, quartz-enhanced photoacoustic spectroscopy (QEPAS) and heterodyne QEPAS (H-QEPAS) exploring a self-designed quartz tuning fork (QTF) with resonance frequency (f0) of ∼8.7 kHz was utilized to achieve sensitive CH4 detection. Compared with the standard commercial 32.768 kHz QTF, this self-designed QTF with a low f0 and large prong gap has the merits of long energy accumulation time and low optical noise. The strongest line located at 6057.08 cm-1 in the 2v3 overtone band of CH4 was chosen as the target absorption line. A diode laser with a high output power of > 30 mW was utilized as the excitation source. Acoustic micro-resonators (AmRs) were added to the sensor architecture to amplify the intensity of acoustic waves. Compared to the bare QTF, after the addition of AmRs, a signal enhancement of 149-fold and 165-fold were obtained for QEPAS and H-QEPAS systems, respectively. The corresponding minimum detection limits (MDLs) were 711 ppb and 1.06 ppm for QEPAS and H-QEPAS sensors. Furthermore, based on Allan variance analysis the MDLs can be improved to 19 ppb and 27 ppb correspondingly. Compared to the QEPAS sensor, the H-QEPAS sensor shows significantly shorter measurement timeframes, allowing for measuring the gas concentration quickly while simultaneously obtaining f0 of QTF.

Synergistic Effects of In-Situ Exsolved Ni-Ru Bimetallic Catalyst on High-Performance and Durable Direct-Methane Solid Oxide Fuel Cells

Direct-methane solid oxide fuel cells (CH4-SOFCs) have gained significant attention as methane, the primary component of natural gas (NG), is cheap and widely available and the natural gas infrastructures are relatively mature. However, at intermediate temperatures (e.g., 600-650 °C), current CH4-SOFCs suffer from low performance and poor durability under a low steam-to-carbon ratio (S/C ratio), which is ascribed to the Ni-based anode that is of low catalytic activity and prone to coking. Herein, with the guidance of density functional theory (DFT) studies, a highly active and coking tolerant steam methane reforming (SMR) catalyst, Sm-doped CeO2-supported Ni-Ru (SCNR), was developed. The synergy between Ni and Ru lowers the activation energy of the first C-H bond activation and promotes CHx decomposition. Additionally, Sm doping increases the oxygen vacancy concentration in CeO2, facilitating H2O adsorption and dissociation. The SCNR can therefore simultaneously activate both CH4 and H2O molecules while oxidizing the CH* and improving coking tolerance. We then applied SCNR as the CH4-SOFC anode catalytic reforming layer. A peak power density of 733 mW cm-2 was achieved at 650 °C, representing a 55% improvement compared to that of pristine CH4-SOFCs (473 mW cm-2). Moreover, long-term durability testing, with >2000 h continuous operation, was performed under almost dry methane (5% H2O). These results highlight that CH4-SOFCs with a SCNR catalytic layer can convert NG to electricity with high efficiency and resilience.

Smart Dual-Exsolved Self-Assembled Anode Enables Efficient and Robust Methane-Fueled Solid Oxide Fuel Cells

Perovskite oxides have emerged as alternative anode materials for hydrocarbon-fueled solid oxide fuel cells (SOFCs). Nevertheless, the sluggish kinetics for hydrocarbon conversion hinder their commercial applications. Herein, a novel dual-exsolved self-assembled anode for CH4 -fueled SOFCs is developed. The designed Ru@Ru-Sr2 Fe1.5 Mo0.5 O6-δ (SFM)/Ru-Gd0.1 Ce0.9 O2-δ (GDC) anode exhibits a unique hierarchical structure of nano-heterointerfaces exsolved on submicron skeletons. As a result, the Ru@Ru-SFM/Ru-GDC anode-based single cell achieves high peak power densities of 1.03 and 0.63 W cm-2 at 800 °C under humidified H2 and CH4 , surpassing most reported perovskite-based anodes. Moreover, this anode demonstrates negligible degradation over 200 h in humidified CH4 , indicating high resistance to carbon deposition. Density functional theory calculations reveal that the created metal-oxide heterointerfaces of Ru@Ru-SFM and Ru@Ru-GDC have higher intrinsic activities for CH4 conversion compared to pristine SFM. These findings highlight a viable design of the dual-exsolved self-assembled anode for efficient and robust hydrocarbon-fueled SOFCs.

Stability of the Structural and Transport Characteristics of (ZrO2)0.99-x(Sc2O3)x(R2O3)0.01 (R-Yb, Y, Tb, Gd) Electrolytic Membranes to High-Temperature Exposure

The effect of long-term high-temperature annealing on the phase composition, local crystal structure, and oxygen-ion conductivity of SOFC membranes based on zirconium dioxide solid solutions was studied. Crystals with the composition of (ZrO₂)_0.99-x(Sc₂O₃)_x(R₂O₃)_0.01 (where x = 0.08-0.1; R-Yb, Y, Tb, Gd) were obtained by the method of directed melt crystallization in a cold crucible. The crystals were annealed in air at a temperature of 1000 °C for 400 h. The phase analysis of the crystals before and after annealing was studied by X-ray diffractometry and Raman spectroscopy. The study of the ionic conductivity of the crystals was carried out by the method of impedance spectroscopy in the temperature range 400-900 °C. It has been shown that when various rare earth cations (Yb, Y, Tb, and Gd) are used, the maximum conductivity is observed for the compositions (ZrO₂)_0.91(Sc₂O₃)_0.08(Yb₂O₃)_0.01, (ZrO₂)_0.89(Sc₂O₃)_0.1(Y₂O₃)_0.01, (ZrO₂)_0.90(Sc₂O₃)_0.09(Tb₂O₃)_0.01, and (ZrO₂)_0.89(Sc₂O₃)_0.1(Gd₂O₃)_0.01. At the same time, these crystals have a highly symmetrical pseudocubic structure, which is retained even after crystal annealing. At comparable concentrations of Sc₂O₃, the conductivity of crystals decreases with an increase in the ionic radius of the rare earth cation. The high-temperature degradation of the conductivity is also discussed depending on the type of rare earth oxide and the concentration of scandium oxide.

Hydrothermal Synthesis of Nickel Oxide and Its Application in the Additive Manufacturing of Planar Nanostructures

The hydrothermal synthesis of nickel oxide in the presence of triethanolamine was studied. Furthermore, the relationship between the synthesis conditions, thermal behavior, crystal structure features, phase composition and microstructure of semi-products, and the target oxide nanopowders was established. The thermal behavior of the semi-products was studied using a simultaneous thermal analysis (in particular, using one that involved thermogravimetric analysis and differential scanning calorimetry, TGA/DSC). An X-ray diffraction (XRD) analysis revealed that varying the triethanolamine and nickel chloride concentration in the reaction system can govern the formation of α- and β-Ni(OH)2-based semi-products that contain Ni(HCO3)2 or Ni2(CO3)(OH)2 as additional components. The set of functional groups in the powders was determined using a Fourier-transform infrared (FTIR) spectroscopy analysis. Using microextrusion printing, a composite NiO—(CeO2)0.80(Sm2O3)0.20 anode film was fabricated. Using XRD, scanning electron microscopy (SEM), and atomic force microscopy (AFM) analyses, it was demonstrated that the crystal structure, dispersity, and microstructure character of the obtained material correspond to the initial nanopowders. Using Kelvin probe force microscopy (KPFM) and scanning capacitance microscopy (SCM), the local electrophysical properties of the printed composite film were examined. The value of its conductivity was evaluated using the four-probe method on a direct current in the temperature range of 300–650 °C. The activation energy for the 500–650 °C region, which is of most interest in the context of intermediate-temperature SOFCs working temperatures, has been estimated.