FeNiCrCoMn High-Entropy Alloy Nanoparticles Loaded on Carbon Nanotubes as Bifunctional Oxygen Catalysts for Rechargeable Zinc-Air Batteries

Robust Spray Combustion Enabling Hierarchical Porous Carbon-Supported FeCoNi Alloy Catalyst for Zn-Air Batteries

Rechargeable Zn-air batteries (RZABs) are poised for industrial application, yet they require low-cost, high-performance catalysts that efficiently facilitate both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER). The pivotal challenge lies in designing multimetal active sites and optimizing the carbon skeleton structure to modulate catalyst activity. In this study, we introduce a novel hierarchical porous carbon-supported FeCoNi bifunctional catalyst, synthesized via a spray combustion method. The carbon, derived from sucrose, was tailored into a hierarchical porous morphology through etching with NO3- ions and NaCl, thereby significantly increasing the surface area for the interaction of the O2 and electrolyte interaction. The in situ formation of FeCoNi alloy nanoparticles ensures their uniform dispersion and anchoring, facilitating electron transport. The strong interaction and charge transfer at the heterogeneous FeCoNi alloy interfaces, along with nitrogen doping, which enhances the OER/ORR activity, endow the FeCoNi/N-PC catalyst with exceptional bifunctional catalytic properties, characterized by an activity parameter of 0.73 V. Furthermore, the RZAB assembled with this catalyst demonstrates outstanding cycling stability and reversibility, with a minimal round-trip efficiency decay of 7.6% over 1380 cycles (460 h) at 10 mA cm-2.

Coupling Nitrate-to-Ammonia Conversion and Sulfion Oxidation Reaction Over Hierarchical Porous Spinel MFe2O4 (M═Ni, Co, Fe, Mn) in Wastewater

The construction of coupled electrolysis systems utilizing renewable energy sources for electrocatalytic nitrate reduction and sulfion oxidation reactions (NO3RR and SOR), is considered a promising approach for environmental remediation, ammonia production, and sulfur recovery. Here, a simple chemical dealloying method is reported to fabricate a hierarchical porous multi-metallic spinel MFe2O4 (M═Ni, Co, Fe, Mn) dual-functional electrocatalysts consisting of Mn-doped porous NiFe2O4/CoFe2O4 heterostructure networks and Ni/Co/Mn co-doped Fe3O4 nanosheet networks. The excellent NO3RR with high NH3 Faradaic efficiency of 95.2% at -0.80 V versus reversible hydrogen electrode (vs RHE) and NH3 yield rate of 608.9 µmol h-1 cm-2 at -1.60 V vs RHE, and impressive SOR performance (100 mA cm-2@0.98 V vs RHE) is achieved for MFe2O4. Key intermediates such as *NO, *NH2, and NH3 are identified in the NO3RR process by in situ Fourier transform infrared spectroscopy (in situ FTIR). The MFe2O4-assembled two-electrode coupling system (NO3RR||SOR) shows an ultra-low cell voltage of 1.14 V at 10 mA cm-2, much lower than the NO3RR||OER (oxygen evolution reaction, 10 mA cm-2@2.62 V), simultaneously achieving two expected targets of value-added ammonia generation and sulfur recovery, and also demonstrating high durability of 18 h. This work also demonstrates the great potential of spinel ferrite-based catalysts for environmental remediation.

Designing Ni2MnSn Heusler magnetic nanoprecipitate in copper alloy for increased strength and electromagnetic shielding

Structural electromagnetic shielding materials are required to withstand high stress and electromagnetic interference in extreme environments. In this paper, a nano-magnetic Heusler phase with desired structure parameters was successfully obtained in a copper matrix by employing a multi-objective driving design strategy. The resulting copper alloy exhibits a yield strength of up to 1.5 GPa, and the attenuation degree of electromagnetic wave reaches 99.999999999% (110 dB) within the frequency range of 10 kHz to 3 GHz. The research suggests that the Ni2MnSn precipitates with optimized structure parameters (including high number density: 5 × 1023 m-3, small size: 23 nm, large aspect ratio: 4, low mismatch: 2.3%, strong bonding: -0.316 eV/atom, magnetic order: 4.05 μB/f.u.) both reinforce the matrix by strong pinning and enhance electromagnetic shielding properties through magnetic-electric coupling. This design method tailored for multiple performance requirements provides a valuable tool for the development of structure-function integrated materials.

High-Entropy Prussian Blue Analogue Derived Heterostructure Nanoparticles as Bifunctional Oxygen Conversion Electrocatalysts for the Rechargeable Zinc-Air Battery

In response to energy challenges, rechargeable zinc-air batteries (RZABs) serve as an ideal platform for energy storage with a high energy density and safety. Nevertheless, addressing the sluggish oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) in RZAB requires highly active and robust electrocatalysts. High-entropy Prussian blue analogues (HEPBAs), formed by mixing diverse metals within a single lattice, exhibit enhanced stability due to their increased mixing entropy, which lowers the Gibbs free energy. HEPBAs innately enable sacrificial templating, an effective way to synthesize complex structures. Impressively, in this study, we successfully transform HEPBAs into exquisite multiphase (multimetallic alloy, metal carbide, and metal oxide) heterostructure nanoparticles through a controlled synthesis process. The elusive multiphase heterostructure nanoparticles manifested two active sites for selective ORR and OER. By integrating CNT into HEPBA-derived nanoparticles (HEPBA/CNT-800), the HEPBA/CNT-800 demonstrates superior activity toward both ORR (E1/2 = 0.77 V) in a 0.1 M KOH solution and the OER (η = 330 mV at 50 mA cm-2) in a 1 M KOH solution. The RZAB with a HEPBA/CNT-based air electrode demonstrated an open-circuit voltage of 1.39 V and provided a significant energy density of 71 mW cm-2. Moreover, the charge and discharge cycles lasting up to 40 h at a current density of 5 mA cm-2 demonstrate its excellent stability. This work provides an alternative avenue for the rational design of HEPBA's derivative for a sustainable rechargeable metal-air battery platform.

Combating infections from drug-resistant bacteria: Unleashing synergistic broad-spectrum antibacterial power with high-entropy MXene/CDs

The growing resistance of bacteria to antibiotics has posed challenges in treating associated bacterial infections, while the development of multi-model antibacterial strategies could efficient sterilization to prevent drug resistance. High-entropy MXene has emerged as a promising candidate for antibacterial synergy with inherent photothermal and photodynamic properties. Herein, a high-entropy nanomaterial of MXene/CDs was synthesized to amplify oxidative stress under near-infrared laser irradiation. Well-exfoliated MXene nanosheets have proven to show an excellent photothermal effect for sterilization. The incorporation of CDs could provide photo-generated electrons for MXene nanosheets to generate ROS, meanwhile reducing the recombination of electron-hole pairs to further accelerate the generation of photo-generated electrons. The MXene/CDs material demonstrates outstanding synergistic photothermal and photodynamic effects, possesses excellent biocompatibility and successfully eliminates drug-resistant bacteria as well as inhibits biofilm formation. While attaining a remarkable killing efficiency of up to 99.99% against drug-resistant Escherichia coli and Staphylococcus aureus, it also demonstrates outstanding antibacterial effects against four additional bacterial strains. This work not only establishes a synthesis precedent for preparing high-entropy MXene materials with CDs but also provides a potential approach for addressing the issue of drug-resistant bacterial infections.

Noble metal-free FeCoNiMnV high entropy alloy anchored on N-doped carbon nanotubes with prominent activity and durability for oxygen reduction and zinc-air batteries

Efficient and stable oxygen reduction reaction (ORR) catalysts are essential for constructing reliable energy conversion and storage devices. Herein, we prepared noble metal-free FeCoNiMnV high-entropy alloy supported on nitrogen-doped carbon nanotubes (FeCoNiMnV HEA/N-CNTs) by a one-step pyrolysis at 800 °C, as certificated by a set of characterizations. The graphitization degree of the N-CHTs was optimized by tuning the pyrolysis temperature in the control groups. The resultant catalyst greatly enhanced the ORR characteristics in the alkaline media, showing the positive onset potential (Eonset) of 0.99 V and half-wave potential (E1/2) of 0.85 V. More importantly, the above FeCoNiMnV HEA/N-CNTs assembled Zn-air battery exhibited a greater open-circuit voltage (1.482 V), larger power density (185.12 mW cm-2), and outstanding cycle stability (1698 cycles, 566 h). This study provides some valuable insights on developing sustainable ORR catalysts in Zn-air batteries.

Synthesis of metallic high-entropy alloy nanoparticles

The theoretically infinite compositional space of high-entropy alloys (HEAs) and their novel properties and applications have attracted significant attention from a broader research community. The successful synthesis of high-quality single-phase HEA nanoparticles represents a crucial step in fully unlocking the potential of this new class of materials to drive innovations. This review analyzes the various methods reported in the literature to identify their commonalities and dissimilarities, which allows categorizing these methods into five general strategies. Physical minimization of HEA metals into HEA nanoparticles through cryo-milling represents the typical top-down strategy. The counter bottom-up strategy requires the simultaneous generation and precipitation of metal atoms of different elements on growing nanoparticles. Depending on the metal atom generation process, there are four synthesis strategies: vaporization of metals, burst reduction of metal precursors, thermal shock-induced reduction of metal precursors, and solvothermal reduction of metal precursors. Comparisons among the methods within each strategy, along with discussions, provide insights and guidance for achieving the robust synthesis of HEA nanoparticles.

FeNiCo|MnGaOx Heterostructure Nanoparticles as Bifunctional Electrocatalyst for Zn-Air Batteries

Driven by the pressing demand for stable energy systems, zinc-air batteries (ZABs) have emerged as crucial energy storage solutions. However, the quest for cost-effective catalysts to enhance vital oxygen evolution and reduction reactions remains challenging. FeNiCo|MnGaOx heterostructure nanoparticles on carbon nanotubes (CNTs) are synthesized using liquid-phase reduction and H2 calcination approach. Compared to its component, such FeNiCo|MnGaOx/CNT shows a high synergistic effect, low impedance, and modulated electronic structure, leading to a superior bifunctional catalytic performance with an overpotential of 255 mV at 10 mA cm-2 and half-wave potential of 0.824 V (ω = 1600 rpm and 0.1 m KOH electrolyte). Moreover, ZABs based on FeNiCo|MnGaOx/CNT demonstrate notable features, including a peak power density of 136.1 mW cm-2, a high specific capacity of 808.3 mAh gZn -1, and outstanding stability throughout >158 h of uninterrupted charge-discharge cycling. Theoretical calculations reveal that the non-homogeneous interface can introduce more carriers and altered electronic structures to refine intermediate adsorption reactions, especially promoting O* formation, thereby enhancing electrocatalytic performance. This work demonstrates the importance of heterostructure interfacial modulation of electronic structure and enhancement of adsorption capacity in promoting the implementation of OER/ORR, ZABs, and related applications.

Joule-Heating-Driven Synthesis of a Honeycomb-Like Porous Carbon Nanofiber/High Entropy Alloy Composite as an Ultralightweight Electromagnetic Wave Absorber

High entropy alloys (HEA) have garnered significant attention in electromagnetic wave (EMW) absorption due to their efficient synergism among multiple components and tunable electronic structures. However, their high density and limited chemical stability hinder their progress as lightweight absorbers. Incorporating HEA with carbon offers a promising solution, but synthesizing stable HEA/carbon composite faces challenges due to the propensity for phase separation during conventional heat treatments. Moreover, EMW absorption mechanisms in HEAs may be different from established empirical models due to their high-entropy effect. This underscores the urgent need to synthesize stable and lightweight HEA/carbon absorbers and uncover their intrinsic absorption mechanisms. Herein, we successfully integrated a quinary FeCoNiCuMn HEA into a honeycomb-like porous carbon nanofiber (HCNF) using electrostatic spinning and the Joule-heating method. Leveraging the inherent lattice distortion effects and honeycomb structure, the HCNF/HEA composite demonstrates outstanding EMW absorption properties at an ultralow filler loading of 2 wt %. It achieves a minimum reflection loss of -65.8 dB and boasts a maximum absorption bandwidth of up to 7.68 GHz. This study not only showcases the effectiveness of combining HCNF with HEA, but also underscores the potential of Joule-heating synthesis for developing lightweight HEA-based absorbers.