Unraveling the Degradation Process of LiNi0.8Co0.15Al0.05O2 Electrodes in Commercial Lithium Ion Batteries by Electronic Structure Investigations

Understanding the Insight Mechanism of Chemical-Mechanical Degradation of Layered Co-Free Ni-Rich Cathode Materials: A Review

Layered Cobalt (Co)-free Nickel (Ni)-rich cathode materials have attracted much attention due to their high energy density and low cost. Still, their further development is hampered by material instability caused by the chemical/mechanical degradation of the material. Although there are numerous doping and modification approaches to improve the stability of layered cathode materials, these approaches are still in the laboratory stage and require further research before commercial application. To fully exploit the potential of layered cathode materials, a more comprehensive theoretical understanding of the underlying issues is necessary, along with active exploration of previously unrevealed mechanisms. This paper presents the phase transition mechanism of Co-free Ni-rich cathode materials, the existing problems, and the state-of-the-art characterization tools employed to study the phase transition. The causes of crystal structure degradation, interfacial instability, and mechanical degradation are elaborated, from the material's crystal structure to its phase transition and atomic orbital splitting. By organizing and summarizing these mechanisms, this paper aims to establish connections among common research problems and to identify future research priorities, thereby facilitating the rapid development of Co-free Ni-rich materials.

Methylboronic acid MIDA ester (ADM) as an effective additive in electrolyte to improve cathode electrolyte interlayer performance of LiNi0.8Co0.15Al0.05O2 electrode

We investigated the effectiveness of using methylboronic acid MIDA ester (ADM) as an additive in an electrolyte to enhance the overall electrochemical and material properties of an LNCAO (LiNi_0.8Co_0.15Al_0.05O₂) cathode. The cyclic stability of the cathode material measured at 40 °C (@ 0.2 C) showed an enhanced capacity of 144.28 mAh g^-1 (@ 100 cycles), a capacity retention of 80%, and a high coulombic efficiency (99.5%), in contrast to these same properties without the electrolyte additive (37.5 mAh g^-1, ~ 20%, and 90.4%), thus confirming the effectiveness of the additive. A Fourier transform infrared spectroscopy (FTIR) analysis distinctly showed that the ADM additive suppressed the EC-Li⁺ ion coordination (1197 cm^-1 and 728 cm^-1) in the electrolyte, thereby improving the cyclic performance of the LNCAO cathode. The cathode after 100 charge/discharge cycles revealed that the ADM-containing system exhibited better surface stability of the grains in the LNCAO cathode, whereas distinct cracks were observed in the system without the ADM in the electrolyte. A transmission electron microscopy (TEM) analysis revealed the presence of a thin, uniform and dense cathode electrolyte interface (CEI) film on the surface of LNCAO cathode. An operando synchrotron X-ray diffraction (XRD) test identified the high structural reversibility of the LNCAO cathode with a CEI layer formed by the ADM, which effectively maintained the structural stability of the layered material. The additive effectively inhibited the decomposition of electrolyte compositions, as confirmed by X-ray photoelectron spectroscopy (XPS).

Monitoring the Formation of Nickel-Poor and Nickel-Rich Oxide Cathode Materials for Lithium-Ion Batteries with Synchrotron Radiation

The syntheses of Ni-poor (NCM111, LiNi_1/3Co_1/3Mn_1/3O₂) and Ni-rich (NCM811 LiNi_0.8Co_0.1Mn_0.1O₂) lithium transition-metal oxides (space group R3̅m) from hydroxide precursors (Ni_1/3Co_1/3Mn_1/3(OH)₂, Ni_0.8Co_0.1Mn_0.1(OH)₂) are investigated using in situ synchrotron powder diffraction and near-edge X-ray absorption fine structure spectroscopy. The development of the layered structure of these two cathode materials proceeds via two utterly different reaction mechanisms. While the synthesis of NCM811 involves a rock salt-type intermediate phase, NCM111 reveals a layered structure throughout the entire synthesis. Moreover, the necessity and the impact of a preannealing step and a high-temperature holding step are discussed.

Practical Implementation of Magnetite-Based Conversion-Type Negative Electrodes via Electrochemical Prelithiation

We report the performance of a conversion-type magnetite-decorated partially reduced graphene oxide (Fe₃O₄@PrGO) negative electrode material in full-cell configuration with LiNi_0.8Co_0.15Al_0.05O₂ (NCA) positive electrodes. To enable practical implementation of the conversion-type negative electrodes in full cells, the beneficial impact of electrochemical prelithiation on mitigating active lithium losses and improving cycle life is shown here for the first time in the literature. The initial Coulombic efficiency (ICE) of the full cells is improved from 70.8 to 91.2% by prelithiation of the negative electrode to 35% of its specific delithiation capacity. The prelithiation is shown to improve the surface passivation of the Fe₃O₄@PrGO electrodes, leading to less electrolyte reduction on their surface which is prominent from the significantly lowered accumulated Coulombic inefficiency values, lower polarization growth, and doubled capacity retention by the 100th cycle. The reduced surface reactions of the negative electrode by prelithiation also aids in reducing the extent of aging of the NCA positive electrode. Overall, the prelithiation leads to a longer cycle life, where a retained capacity of 60.4% was achieved for the prelithiated cells by the end of long-term cycling, which is 3 times higher than the capacity retention of the non-prelithiated cells. Results reported herein indicate for the first time that the electrochemical prelithiation of the Fe₃O₄@PrGO electrode is a promising approach for making conversion negative electrode materials more applicable in lithium-ion batteries.

Improvement of the Electrochemical Performance of LiNi0.8Co0.1Mn0.1O2 via Atomic Layer Deposition of Lithium-Rich Zirconium Phosphate Coatings

Owing to its high energy density, LiNi_0.8Co_0.1Mn_0.1O₂ (NMC811) is a cathode material of prime interest for electric vehicle battery manufacturers. However, NMC811 suffers from several irreversible parasitic reactions that lead to severe capacity fading and impedance buildup during prolonged cycling. Thin surface protection films coated on the cathode material mitigate degradative chemomechanical reactions at the electrode-electrolyte interphase, which helps to increase cycling stability. However, these coatings may impede the diffusion of lithium ions, and therefore, limit the performance of the cathode material at a high C-rate. Herein, we report on the synthesis of zirconium phosphate (Zr_xPO_y) and lithium-containing zirconium phosphate (Li_xZr_yPO_z) coatings as artificial cathode-electrolyte interphases (ACEIs) on NMC811 using the atomic layer deposition technique. Upon prolonged cycling, the Zr_xPO_y- and Li_xZr_yPO_z-coated NMC811 samples show 36.4 and 49.4% enhanced capacity retention, respectively, compared with the uncoated NMC811. Moreover, the addition of Li ions to the Li_xZr_yPO_z coating enhances the rate performance and initial discharge capacity in comparison to the Zr_xPO_y-coated and uncoated samples. Using online electrochemical mass spectroscopy, we show that the coated ACEIs largely suppress the degradative parasitic side reactions observed with the uncoated NMC811 sample. Our study demonstrates that providing extra lithium to the ACEI layer improves the cycling stability of the NMC811 cathode material without sacrificing its rate capability performance.

Reuse of LiCoO2 Electrodes Collected from Spent Li-Ion Batteries after Electrochemical Re-Lithiation of the Electrode

The recycling of used Li-ion batteries is important as the consumption of batteries is increasing every year. However, the recycling of electrode materials is tedious and energy intensive with current methods, and part of the material is lost in the process. In this study, an alternative recycling method is presented to minimize the number of steps needed in the positive electrode recovery process. The electrochemical performance of aged and re-lithiated Mg-Ti-doped LiCoO2 and stoichiometric LiCoO2 was investigated and compared. The results showed that after re-lithiation the structure of original LiCoO2 was restored, the capacity of an aged LiCoO2 reverted close to the capacity of a fresh LiCoO2 , and the material could thus be recovered. The re-lithiated Mg-Ti-doped LiCoO2 provided rate capability properties only slightly declined from the rate capability of a fresh material and showed promising cyclability in half-cells.

NCA, NCM811, and the Route to Ni-Richer Lithium-Ion Batteries

The aim of this article is to examine the progress achieved in the recent years on two advanced cathode materials for EV Li-ion batteries, namely Ni-rich layered oxides LiNi0.8Co0.15Al0.05O2 (NCA) and LiNi0.8Co0.1Mn0.1O2 (NCM811). Both materials have the common layered (two-dimensional) crystal network isostructural with LiCoO2. The performance of these electrode materials are examined, the mitigation of their drawbacks (i.e., antisite defects, microcracks, surface side reactions) are discussed, together with the prospect on a next generation of Li-ion batteries with Co-free Ni-rich Li-ion batteries.

Materializing efficient methanol oxidation via electron delocalization in nickel hydroxide nanoribbon

Achieving a functional and durable non-platinum group metal-based methanol oxidation catalyst is critical for a cost-effective direct methanol fuel cell. While Ni(OH)₂ has been widely studied as methanol oxidation catalyst, the initial process of oxidizing Ni(OH)₂ to NiOOH requires a high potential of 1.35 V vs. RHE. Such potential would be impractical since the theoretical potential of the cathodic oxygen reduction reaction is at 1.23 V. Here we show that a four-coordinated nickel atom is able to form charge-transfer orbitals through delocalization of electrons near the Fermi energy level. As such, our previously reported periodically arranged four-six-coordinated nickel hydroxide nanoribbon structure (NR-Ni(OH)₂) is able to show remarkable methanol oxidation activity with an onset potential of 0.55 V vs. RHE and suggests the operability in direct methanol fuel cell configuration. Thus, this strategy offers a gateway towards the development of high performance and durable non-platinum direct methanol fuel cell.

Multi-length-scale x-ray spectroscopies for determination of surface reactivity at high voltages of LiNi0.8Co0.15Al0.05O2 vs Li4Ti5O12

The surface evolution of LiNi_0.8Co_0.15Al_0.05O₂ (NCA) and Li₄Ti₅O₁₂ (LTO) electrodes cycled in a carbonate-based electrolyte was systematically investigated using the high lateral resolution and surface sensitivity of x-ray photoemission electron microscopy combined with x-ray absorption spectroscopy and x-ray photoelectron spectroscopy. On the cathode, we attest that the surface of the pristine particles is composed of adventitious Li₂CO₃ together with reduced Ni and Co in a +2 oxidation state, which is directly responsible for the overpotential observed during the first de-lithiation. This layer decomposes at 3.8 V vs Li⁺/Li, leaving behind a fresh surface with Ni and Co in a +3 oxidation state. The charge compensation upon Li⁺ extraction takes place above 4.0 V and is assigned to the oxidation of both Ni and oxygen, while Co remains in a +3 oxidation state during the whole redox process. We also identified the formation of an inactive surface layer already at 4.3 V, rich in reduced Ni and depleted in oxygen. However, at 4.9 V, NiO-like species are detected accompanied with reduced Co. Despite the highly oxidative potential, the surface of the cathode after long cycling is free of oxidized solvent byproducts but contains traces of LiPF₆ byproducts (LiF and PO_xF_y). On the LTO counter electrode, transition metals are detected only after long cycling vs NCA to 4.9 V as well as PVdF and LiPF₆ byproducts originating from the cathode. Finally, harvested cycled electrodes prove that the influence of the crosstalk on the electrochemical performance of LTO is limited.

A d-Band Electron Correlated Thermoelectric Thermistor Established in Metastable Perovskite Family of Rare-Earth Nickelates

The d-band electron correlations shed a light on bridging multiple functionalities within one material system, and this further extends the horizon in material designs and their emerging device applications. Herein, we demonstrate the combination of thermoelectric and thermistor functionalities within the perovskite family of correlated rare-earth nickelates (ReNiO₃) having small rare-earth elements (i.e., YNiO₃ and DyNiO₃), in addition to their already known metal-to-insulator transitions. In contrast to conventional semiconductive materials, the electronic band structure of ReNiO₃ split within the hybridized Ni3d-O2p is closely coupled to the structure of NiO₆ octahedron. Based on such a distinguished feature, it is possible to achieve the coexistence of a large magnitude of thermopower (S) and negative temperature coefficient of resistance (NTCR) in the insulating phase of ReNiO₃ with small Re and more distorted NiO₆ octahedron. This establishes a thermoelectric thermistor that can be used for sensing the thermal perturbations by integrating the two distinguished detection modes within one system: the active mode utilizing the high NTCR, and the passive mode utilizing the large S. It is worth noticing that as-achieved S-NTCR relationship in ReNiO₃ differs form the one for conventional semiconductors, in which cases enlarging the band gap enlarges S but reduces NTCR. As achieved thermoelectric thermistor combing thermistor and thermoelectric functionalities via electron correlation opens up a new direction to explore emerging energy/electronic devices for sensing the thermal perturbations. The temperature range that keeps a high thermoelectric thermistor performance (i.e., |TCR | >2%K^-1 and meanwhile S > 100 μVK^-1) of ReNiO₃ with a small rare-earth radius is possible to cover most of the outdoor conditions on earth (i.e., -50 to 150 °C).

Chemical, Structural, and Electronic Aspects of Formation and Degradation Behavior on Different Length Scales of Ni-Rich NCM and Li-Rich HE-NCM Cathode Materials in Li-Ion Batteries

In order to satisfy the energy demands of the electromobility market, both Ni-rich and Li-rich layered oxides of NCM type are receiving much attention as high-energy-density cathode materials for application in Li-ion batteries. However, due to different stability issues, their longevity is limited. During formation and continuous cycling, especially the electronic and crystal structure suffers from various changes, eventually leading to fatigue and mechanical degradation. In recent years, comprehensive battery research has been conducted at Karlsruhe Institute of Technology, mainly aiming at better understanding the primary degradation processes occurring in these layered transition metal oxides. The characteristic process of formation and mechanisms of fatigue are fundamentally characterized and the effect of chemical composition on cell chemistry, electrochemistry, and cycling stability is addressed on different length scales by use of state-of-the-art analytical techniques, ranging from "standard" characterization tools to combinations of advanced in situ and operando methods. Here, the results are presented and discussed within a broader scientific context.

A Fast Metals Recovery Method for the Synthesis of Lithium Nickel Cobalt Aluminum Oxide Material from Cathode Waste

An approach for a fast recycling process for Lithium Nickel Cobalt Aluminum Oxide (NCA) cathode scrap material without the presence of a reducing agent was proposed. The combination of metal leaching using strong acids (HCl, H2SO4, HNO3) and mixed metal hydroxide co-precipitation followed by heat treatment was investigated to resynthesize NCA. The most efficient leaching with a high solid loading rate (100 g/L) was obtained using HCl, resulting in Ni, Co, and Al leaching efficiencies of 99.8%, 95.6%, and 99.5%, respectively. The recycled NCA (RNCA) was successfully synthesized and in good agreement with JCPDS Card #87-1562. The highly crystalline RNCA presents the highest specific discharge capacity of a full cell (RNCA vs. Graphite) of 124.2 mAh/g with capacity retention of 96% after 40 cycles. This result is comparable with commercial NCA. Overall, this approach is faster than that in the previous study, resulting in more efficient and facile treatment of the recycling process for NCA waste and providing 35 times faster processing.

Synthesis of LiNi0.85Co0.14Al0.01O2 Cathode Material and its Performance in an NCA/Graphite Full-Battery

Nickel-rich cathode material, NCA (85:14:1), is successfully synthesized using two different, simple and economical batch methods, i.e., hydroxide co-precipitation (NCA-CP) and the hydroxides solid state reaction method (NCA-SS), followed by heat treatments. Based on the FTIR spectra, all precursor samples exhibit two functional groups of hydroxide and carbonate. The XRD patterns of NCA-CP and NCA-SS show a hexagonal layered structure (space group: R_3m), with no impurities detected. Based on the SEM images, the micro-sized particles exhibit a sphere-like shape with aggregates. The electrochemical performances of the samples were tested in a 18650-type full-cell battery using artificial graphite as the counter anode at the voltage range of 2.7–4.25 V. All samples have similar characteristics and electrochemical performances that are comparable to the commercial NCA battery, despite going through different synthesis routes. In conclusion, the overall results are considered good and have the potential to be adapted for commercialization.

Revealing the role of lattice distortions in the hydrogen-induced metal-insulator transition of SmNiO3

The discovery of hydrogen-induced electronic phase transitions in strongly correlated materials such as rare-earth nickelates has opened up a new paradigm in regulating materials’ properties for both fundamental study and technological applications. However, the microscopic understanding of how protons and electrons behave in the phase transition is lacking, mainly due to the difficulty in the characterization of the hydrogen doping level. Here, we demonstrate the quantification and trajectory of hydrogen in strain-regulated SmNiO₃ by using nuclear reaction analysis. Introducing 2.4% of elastic strain in SmNiO₃ reduces the incorporated hydrogen concentration from ~10²¹ cm⁻³ to ~10²⁰ cm⁻³. Unexpectedly, despite a lower hydrogen concentration, a more significant modification in resistivity is observed for tensile-strained SmNiO₃, substantially different from the previous understanding. We argue that this transition is explained by an intermediate metastable state occurring in the transient diffusion process of hydrogen, despite the absence of hydrogen at the post-transition stage.

Proton doping can induce metal-insulator transitions in rare-earth nickelates, demonstrating the complex interplay between dopants and electronic degrees of freedom. Chen et al. use results on strained films to argue that local proton-induced lattice distortions strongly influence the transition.

Mechanical Composite of LiNi0.8Co0.15Al0.05O2/Carbon Nanotubes with Enhanced Electrochemical Performance for Lithium-Ion Batteries

LiNi_0.8Co_0.15Al_0.05O₂/carbon nanotube (NCA/CNT) composite cathode materials are prepared by a facile mechanical grinding method, without damage to the crystal structure and morphology of the bulk. The NCA/CNT composite exhibits enhanced cycling and rate performance compared with pristine NCA. After 60 cycles at a current rate of 0.25 C, the reversible capacity of NCA/CNT composite cathode is 181 mAh/g with a discharge retention rate of 96%, considerably higher than the value of pristine NCA (153 mAh/g with a retention rate of 90%). At a high current rate of 5 C, it also can deliver a reversible capacity of 160 mAh/g, while only 140 mAh/g is maintained for the unmodified NCA. Highly electrical conductive CNTs rather than common inert insulating materials are for the first time employed as surface modifiers for NCA, which are dispersed homogenously on the surface of NCA particles, not only improving the electrical conductivity but also providing effective protection to the side reactions with liquid electrolyte of the battery.

Determining the Catalytic Activity of Transition Metal-Doped TiO2 Nanoparticles Using Surface Spectroscopic Analysis

The modified TiO₂ nanoparticles (NPs) to enhance their catalytic activities by doping them with the five transition metals (Cr, Mn, Fe, Co, and Ni) have been investigated using various surface analysis techniques such as scanning electron microscopy (SEM), Raman spectroscopy, scanning transmission X-ray microscopy (STXM), and high-resolution photoemission spectroscopy (HRPES). To compare catalytic activities of these transition metal-doped TiO₂ nanoparticles (TM-TiO₂) with those of TiO₂ NPs, we monitored their performances in the catalytic oxidation of 2-aminothiophenol (2-ATP) by using HRPES and on the oxidation of 2-ATP in aqueous solution by taking electrochemistry (EC) measurements. As a result, we clearly investigate that the increased defect structures induced by the doped transition metal are closely correlated with the enhancement of catalytic activities of TiO₂ NPs and confirm that Fe- and Co-doped TiO₂ NPs can act as efficient catalysts.

Influence of integrated microstructure on the performance of LiNi0.8Co0.15Al0.05O2 as a cathodic material for lithium ion batteries

An integrated network of LiNi_0.8Co_0.15Al_0.05O₂ spheres may accumulate the stress generated during cycling to maintain the stability of the microstructure.

SiO2-coated LiNi0.915Co0.075Al0.01O2 cathode material for rechargeable Li-ion batteries

We reported a one-step dry coating of amorphous SiO₂ on spherical Ni-rich layered LiNi_0.915Co_0.075Al_0.01O₂ (NCA) cathode materials. Combined characterization of XRD, EDS mapping, and TEM indicates that a SiO₂ layer with an average thickness of ∼50 nm was uniformly coated on the surface of NCA microspheres, without inducing any change of the phase structure and morphology. Electrochemical tests show that the 0.2 wt% SiO₂-coated NCA material exhibits enhanced cyclability and rate properties, combining with better thermal stability compared with those of pristine NCA. For example, 0.2 wt% SiO₂-coated NCA delivers a high specific capacity of 181.3 mA h g^-1 with a capacity retention of 90.7% after 50 cycles at 1 C rate and 25 °C. Moreover, the capacity retention of this composite at 60 °C is 12.5% higher than that of pristine NCA at 1 C rate after 50 cycles. The effects of SiO₂ coating on the electrochemical performance of NCA are investigated by EIS, CV, and DSC tests, the improved performance is attributed to the surface coating layer of amorphous SiO₂, which effectively suppresses side reactions between NCA and electrolytes, decreases the SEI layer resistance, and retards the growth of charge-transfer resistance, thus enhancing structural and cycling stability of NCA.

Insights into the Effects of Zinc Doping on Structural Phase Transition of P2-Type Sodium Nickel Manganese Oxide Cathodes for High-Energy Sodium Ion Batteries

P2-type sodium nickel manganese oxide-based cathode materials with higher energy densities are prime candidates for applications in rechargeable sodium ion batteries. A systematic study combining in situ high energy X-ray diffraction (HEXRD), ex situ X-ray absorption fine spectroscopy (XAFS), transmission electron microscopy (TEM), and solid-state nuclear magnetic resonance (SS-NMR) techniques was carried out to gain a deep insight into the structural evolution of P2-Na0.66Ni0.33-xZnxMn0.67O2 (x = 0, 0.07) during cycling. In situ HEXRD and ex situ TEM measurements indicate that an irreversible phase transition occurs upon sodium insertion-extraction of Na0.66Ni0.33Mn0.67O2. Zinc doping of this system results in a high structural reversibility. XAFS measurements indicate that both materials are almost completely dependent on the Ni(4+)/Ni(3+)/Ni(2+) redox couple to provide charge/discharge capacity. SS-NMR measurements indicate that both reversible and irreversible migration of transition metal ions into the sodium layer occurs in the material at the fully charged state. The irreversible migration of transition metal ions triggers a structural distortion, leading to the observed capacity and voltage fading. Our results allow a new understanding of the importance of improving the stability of transition metal layers.