Mechanical Robustness of Graphene on Flexible Transparent Substrates

Structural Integrity Preserving and Residue-Free Transfer of Large-Area Wrinkled Graphene onto Polymeric Substrates

Wrinkled graphene offers many advantageous features resulting from modifying the structural and physical properties as well as the chemical reactivity of graphene. However, its inadequate transferability to other substrates has limited its usability. This paper reports a roll-based clean transfer approach that enables the damage-free and contamination-free transfer of large-area wrinkled graphene onto polymeric substrates without compromising the integrity of wrinkle structures. The method implements the simultaneous imidazole-assisted etching and doping of chemical vapor-deposited graphene to fabricate multilayer graphene on a thermoplastic polystyrene (PS) substrate coated with a water-soluble poly(4-styrenesulfonic acid) (PSS) sacrificial layer via a roll-based transfer process. The compliant PSS layer affords the conformal contact between the PS substrate and graphene during the wrinkle formation process, enabling the controllable fabrication of graphene wrinkle structures on a large area. The water-soluble properties of PSS simplify the typically difficult separation of wrinkled graphene from the PS substrate after its transfer onto a target substrate. This improves the transferability of wrinkled graphene, rendering the transfer process solvent-free and residue-free. This work demonstrates the feasibility of the formulated method by transferring centimeter-scale wrinkled graphene onto currently used transparent flexible substrates (i.e., polyethylene terephthalate and polydimethylsiloxane). The results indicate that the transferred wrinkled graphene possesses the desirable combination of superior stretchability, optical transmittance, sheet resistance, and electromechanical stability, rendering its suitable application to transparent flexible and stretchable electronics.

Application of Soxhlet Extractor for Ultra-clean Graphene Transfer

Surface contamination experienced during polymer-assisted transfer is detrimental for optical and electrical properties of 2D materials. This contamination is usually due to incomplete polymer removal and also due to impurities present in organic solvents. Here, we report a simple, economical, and highly efficient approach for obtaining pristine graphene on a suitable substrate (e.g., SiO₂/Si) by utilizing Soxhlet extraction apparatus for delicate removal of the polymer with a freshly distilled ultrapure solvent (acetone) in a continuous fashion. Excellent structural and morphological qualities of the material thus produced were confirmed using optical microscopy, atomic force microscopy, scanning electron microscopy, and Raman spectroscopy. Compared to the conventional protocol, graphene produced by the current approach has a lower residual polymer content, leading to a root mean square roughness of only 1.26 nm. The amount of strain and doping was found to be similar, but the D-band, which is indicative of the defects, was less pronounced in the samples prepared by Soxhlet-assisted transfer. The new procedure is virtually effortless from the experimental point of view, utilizes much less solvent compared to the conventional washing procedure, and allows for easy scale-up. Extension of this process to other 2D materials would not only provide samples with superior intrinsic properties but also enhance their suitability for advanced technological applications.

Impact of Polymer Residue Level on the In-Plane Thermal Conductivity of Suspended Large-Area Graphene Sheets

The presence of polymer transfer residues on graphene surfaces is a major bottleneck to overcome for the commercial and industrial viability of devices incorporating graphene layers. In particular, how clean the surface must be to recover high (>2500 W/mK) thermal conductivity and maximize the heat spreading capability of graphene for thermal management applications remains unclear. Here, we present the first systematic study of the impact of different levels of polymer residues on the in-plane thermal conductivity (κ_r) of single-layer graphene (SLG) fabricated by chemical vapor deposition (CVD). Control over the quantity of surface residue was achieved by varying the length of time each sample was rinsed in toluene to remove the poly(methyl methacrylate) (PMMA) support layer. The level of residue contamination was assessed using atomic force microscopy (AFM) and optical characterization. The thermal conductivity of the suspended SLG was measured using an optothermal Raman technique. We observed that the presence of polymer surface residue has a significant impact on the thermal properties of SLG, with the most heavily contaminated sample exhibiting a κ_r as low as (905 +155/-100) W/mK. Even without complete eradication of surface residues, a thermal conductivity as high as (3100 +1400/-900) W/mK was recovered, where the separation between adjacent clusters was sufficiently large (>700 nm). The proportion of the SLG surface covered by residues and the mean separation distance between clusters were found to be key factors in determining the level of κ_r suppression. This work has important implications for future large-scale graphene fabrication and transfer, particularly where graphene is to be used as a heat spreading layer in devices. The possibility of new opportunities for manipulation of the thermal properties of SLG via PMMA nanopatterning is also raised.

Review of fabrication methods of large-area transparent graphene electrodes for industry

Graphene is a two-dimensional material showing excellent properties for utilization in transparent electrodes; it has low sheet resistance, high optical transmission and is flexible. Whereas the most common transparent electrode material, tin-doped indium-oxide (ITO) is brittle, less transparent and expensive, which limit its compatibility in flexible electronics as well as in low-cost devices. Here we review two large-area fabrication methods for graphene based transparent electrodes for industry: liquid exfoliation and low-pressure chemical vapor deposition (CVD). We discuss the basic methodologies behind the technologies with an emphasis on optical and electrical properties of recent results. State-of-the-art methods for liquid exfoliation have as a figure of merit an electrical and optical conductivity ratio of 43.5, slightly over the minimum required for industry of 35, while CVD reaches as high as 419.

Common surface structures of graphene and Au(111): The effect of rotational angle on adsorption and electronic properties

Graphene adsorption on the Au(111) surface was explored to identify its common surface structures by means of van der Waals corrected density functional theory calculations. The alignment of graphene in the form of certain rotational angles on the gold surface has an important role in lattice matching, which causes Moiré patterns, and in the electronic properties of the resulting common cell structures. Dispersive weak interactions between carbon and gold layers lead to a downward shift of Fermi energy of the adsorption system with respect to the Dirac point of graphene showing a p-type doping character. Moreover, the shift was shown to depend on the rotational angle of graphene on Au(111).

An unmodified graphene foam chemical sensor based on SVM for discrimination of chemical molecules with broad selectivity

Compared to conventional chemical sensors, this paper presented a chemical sensor system with broad selectivity for a variety of molecules without any surface modification.