Property Enhancement Effects of Side-Chain-Type Naphthalene-Based Sulfonated Poly(arylene ether ketone) on Nafion Composite Membranes for Direct Methanol Fuel Cells

A High-Methanol-Permeation Resistivity Polyamide-Based Proton Exchange Membrane Fabricated via a Hyperbranching Design

Four non-fluorinated sulfonimide polyamides (s-PAs) were successfully synthesized and a series of membranes were prepared by blending s-PA with polyvinylidene fluoride (PVDF) to achieve high-methanol-permeation resistivity for direct methanol fuel cell (DMFC) applications. Four membranes were fabricated by blending 50 wt% PVDF with s-PA, named BPD-101, BPD-102, BPD-111 and BPD-211, respectively. The s-PA/PVDF membranes exhibit high methanol resistivity, especially for the BPD-111 membrane with methanol resistivity of 8.13 × 10-7 cm2/s, which is one order of magnitude smaller than that of the Nafion 117 membrane. The tensile strength of the BPD-111 membrane is 15 MPa, comparable to that of the Nafion 117 membrane. Moreover, the four membranes also show good thermal stability up to 230 °C. The BPD-x membrane exhibits good oxidative stability, and the measured residual weights of the BPD-111 membrane are 97% and 93% after treating in Fenton's reagent (80 °C) for 1 h and 24 h, respectively. By considering the mechanical, thermal and dimensional properties, the polyamide proton-exchange membrane exhibits promising application potential for direct methanol fuel cells.

Material Design for Enhancing Properties of 3D Printed Polymer Composites for Target Applications

Polymer composites are becoming an important class of materials for a diversified range of industrial applications due to their unique characteristics and natural and synthetic reinforcements. Traditional methods of polymer composite fabrication require machining, manual labor, and increased costs. Therefore, 3D printing technologies have come to the forefront of scientific, industrial, and public attention for customized manufacturing of composite parts having a high degree of control over design, processing parameters, and time. However, poor interfacial adhesion between 3D printed layers can lead to material failure, and therefore, researchers are trying to improve material functionality and extend material lifetime with the addition of reinforcements and self-healing capability. This review provides insights on different materials used for 3D printing of polymer composites to enhance mechanical properties and improve service life of polymer materials. Moreover, 3D printing of flexible energy-storage devices (FESD), including batteries, supercapacitors, and soft robotics using soft materials (polymers), is discussed as well as the application of 3D printing as a platform for bioengineering and earth science applications by using a variety of polymer materials, all of which have great potential for improving future conditions for humanity and planet Earth.

Constructing anhydrous proton exchange membranes based on cadmium telluride nanocrystal-doped sulfonated poly(ether ether ketone)/polyurethane composites

Cadmium telluride (CdTe) nanocrystals with thiol stabilizers have been applied widely in the fields of energy storage and transformation. The aim of this work is to develop anhydrous proton exchange membranes (PEMs) by introducing CdTe nanocrystals bearing thioglycolic acid (tga) or mercaptopropionic acid (mpa) stabilizers into sulfonated poly(ether ether ketone) (SPEEK) and polyurethane (PU) systems. In the prepared SPEEK/PU/CdTe membranes, CdTe nanocrystals could provide desirable properties such as improving mechanical strength and enhancing proton conductivity by combining with phosphoric acid (PA) molecules. Successful preparation of SPEEK/PU/CdTe/PA membranes was demonstrated by the identification of high and stable proton conductivity and satisfactory thermal/chemical stability and mechanical properties. The fine appearance of membranes revealed uniform dispersion of components. Measurements of properties showed that the SPEEK(74%)/PU/CdTe-mpa(20/60/20)/100%PA membrane as a candidate anhydrous PEM is promising for use in high-temperature proton exchange membrane fuel cells. Specifically, the recommended membrane showed a proton conductivity of 1.18 × 10^-1 S cm^-1 at 160 °C and 3.96 × 10^-2 S cm^-1 at 100 °C, lasting for 600 h, and a tensile stress of 14.6 MPa at room temperature. Mixing inorganic CdTe nanocrystals with polymers to form inorganic/organic composite membranes is effective for producing anhydrous PEMs with cheaper polymers without functional groups to conduct protons.

Enhanced Performance of a Sulfonated Poly(arylene ether ketone) Block Copolymer Bearing Pendant Sulfonic Acid Groups for Polymer Electrolyte Membrane Fuel Cells Operating at 80% Relative Humidity

The series of sulfonated poly(arylene ether ketone) (SPAEK) block copolymers with controlled F-oligomer length bearing pendant diphenyl unit were synthesized via a polycondensation reaction. Sulfonation was verified by ¹H NMR analysis to introduce sulfonic acid group selectively and intensively on the pendant diphenyl unit of polymer backbones. The SPAEK membranes fabricated by the solution casting approach were very transparent and flexible with the thickness of ∼50 μm. These membranes with different F-oligomer lengths were investigated to the physiochemical properties such as water absorption, dimensional stability, ion exchange capacity, and proton conductivity. As a result, the SPAEK membranes (X4.8Y8.8, X7.5Y8.8, and X9.1Y8.8) in accordance to increasing the length of hydrophilic oligomer showed excellent proton conductivity in range of 131-154 mS cm^-1 compared to Nafion-115 (131 mS cm^-1) at 90 °C under 100% relative humidity (RH). Among the SPAEK membranes, proton conductivity of SPAEK X9.1Y8.8 (140.7 mS cm^-1) is higher than that of Nafion-115 (102 mS cm^-1) at 90 °C under 80% RH. The atomic force microscopy image demonstrated that number of ion transport channels is increased with increase in the length of hydrophilic oligomer in the main chains, and the morphology is proved to be related to the proton conductivity. The synthesized SPAEK membrane exhibited a maximum power density of 324 mW cm^-2, which is higher than that of Nafion-115 (291 mW cm^-2) at 60 °C under 100% RH.

Self-Healing Proton-Exchange Membranes Composed of Nafion-Poly(vinyl alcohol) Complexes for Durable Direct Methanol Fuel Cells

Proton-exchange membranes (PEMs) that can heal mechanical damage to restore original functions are important for the fabrication of durable and reliable direct methanol fuel cells (DMFCs). The fabrication of healable PEMs that exhibit satisfactory mechanical stability, enhanced proton conductivity, and suppressed methanol permeability via hydrogen-bonding complexation between Nafion and poly(vinyl alcohol) (PVA) followed by postmodification with 4-carboxybenzaldehyde (CBA) molecules is presented. Compared with pure Nafion, the CBA/Nafion-PVA membranes exhibit enhanced mechanical properties with an ultimate tensile strength of ≈20.3 MPa and strain of ≈380%. The CBA/Nafion-PVA membrane shows a proton conductivity of 0.11 S cm^-1 at 80 °C, which is 1.2-fold higher than that of a Nafion membrane. The incorporated PVA gives the CBA/Nafion-PVA membranes excellent proton conductivity and methanol resistance. The resulting CBA/Nafion-PVA membranes are capable of healing mechanical damage of several tens of micrometers in size and restoring their original proton conductivity and methanol resistance under the working conditions of DMFCs. The healing property originates from the reversibility of hydrogen-bonding interactions between Nafion and CBA-modified PVA and the high chain mobility of Nafion and CBA-modified PVA.

Novel Sulfonated Co-poly(ether imide)s Containing Trifluoromethyl, Fluorenyl and Hydroxyl Groups for Enhanced Proton Exchange Membrane Properties: Application in Microbial Fuel Cell

A hydroxyl group containing new cardo diamine monomer was synthesized, namely 9,9-bis (hydroxy- (4'-amino(3-trifluoromethyl)biphenyl-4-oxy)-phenyl)-9H-fluorene (mixture of isomers, HAPHPF). HAPHPF, along with a sulfonated diamine monomer, 4,4'-diaminostilbene-2,2'-disulfonic acid (DSDSA), was used to prepare a series of new sulfonated copolyimides by polycondensation with 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTDA). The degree of sulfonation (DS < 1) was adjusted by the feed ratio of DSDSA/HAPHPF and the copolymers were named as DHN-XX, where XX denotes the mole percentage of DSDSA (XX = 50, 60, and 70). The copolymers showed high molecular weights. The copolymer structure and composition were confirmed by FTIR and NMR techniques. Copolymer membranes were prepared through solution cast route by using dimethyl sulfoxide as a solvent. The membranes showed high thermal, mechanical, hydrolytic and peroxide radical stability, and low water uptake and low swelling ratios. Well-separated hydrophilic and hydrophobic phase morphology was observed in TEM and AFM images of the copolymer membranes and was further supported by the SAXS studies. The proton conductivity of the DHN-70 was as high as 97 mS cm-1 at 80 °C and the value is significantly higher than that of the nonhydroxylated analogue. The membranes also showed superior microbial fuel cell (MFC) performance, similar like Nafion 117 under similar test conditions. The chemical oxygen demand removal values provide substantial evidence that the fabricated membranes can be utilized in bioelectrochemical systems.

Enhancement in Proton Conductivity and Thermal Stability in Nafion Membranes Induced by Incorporation of Sulfonated Carbon Nanotubes

Proton exchange membrane fuel cell (PEMFC) is one of the most promising green power sources, in which perfluorinated sulfonic acid ionomer-based membranes (e.g., Nafion) are widely used. However, the widespread application of PEMFCs is greatly limited by the sharp degradation in electrochemical properties of the proton exchange membranes under high temperature and low humidity conditions. In this work, the high-performance sulfonated carbon nanotubes/Nafion composite membranes (Su-CNTs/Nafion) for the PEMFCs were prepared and the mechanism of the microstructures on the macroscopic properties of membranes was intensively studied. Microstructure evolution in Nafion membranes during water uptake was investigated by positron annihilation lifetime spectroscopy, and results strongly showed that the Su-CNTs or CNTs in Nafion composite membranes significantly reinforced Nafion matrices, which influenced the development of ionic-water clusters in them. Proton conductivities in Su-CNTs/Nafion composite membranes were remarkably enhanced due to the mass formation of proton-conducting pathways (water channels) along the Su-CNTs. In particular, these pathways along Su-CNTs in Su-CNTs/Nafion membranes interconnected the isolated ionic-water clusters at low humidity and resulted in less tortuosity of the water channel network for proton transportation at high humidity. At a high temperature of 135 °C, Su-CNTs/Nafion membranes maintained high proton conductivity because the reinforcement of Su-CNTs on Nafion matrices reduced the evaporation of water molecules from membranes as well as the hydrophilic Su-CNTs were helpful for binding water molecules.

Silane Cross-Linked Sulfonted Poly(Ether Ketone/Ether Benzimidazole)s for Fuel Cell Applications

γ-(2,3-epoxypropoxy) propyltrimethoxysilane (KH-560) was incorporated in various proportions into side-chain-type sulfonated poly(ether ketone/ether benzimidazole) (SPEKEBI) as a crosslinker, to make membranes with high ion exchange capacities and excellent performance for direct methanol fuel cells (DMFCs). Systematical measurements including Fourier transform infrared (FT-IR), scanning electron microscopy-energy-dispersive and X-ray photoelectron spectroscopy (XPS) proved the complete disappearance of epoxy groups in KH-560 and the existence of Si in the membranes. The resulting membranes showed increased mechanical strength and thermal stability compared to the unmodified sulfonated poly(ether ketone/ether benzimidazole) membrane in appropriate doping amount. Meanwhile, the methanol permeability has decreased, leading to the increase of relative selectivities of SPEKEBI-x-SiO₂ membranes. Furthermore, the H₂/O₂ cell performance of SPEKEBI-2.5-SiO₂ membrane showed a much higher peak power density compared with the pure SPEKEBI memrbrane.