Well-Coupled Nanohybrids Obtained by Component-Controlled Synthesis and in Situ Integration of Mn xPd y Nanocrystals on Vulcan Carbon for Electrocatalytic Oxygen Reduction

Green Synthesis of Flowerball-like MoS2/VC Nanocomposite and Its Efficient Catalytic Performance for Oxygen Reduction Either in Alkaline or Acid Media

Opening up electrocatalysts for oxygen reduction reaction (ORR) is essential for practical application in fuel cells and metal-air batteries; however, how to make the catalysts with both good performance and low cost is difficult. Recently, research on the ORR of molybdenum disulfide-based catalysts in alkaline electrolytes has been on the rise. However, the development of MoS2 catalyst for acidic ORR is still in its infancy. Herein, without using reductant and morphology control reagent, we firstly obtained flowerball-like MoS2/Vulcan XC-72R (VC) nanocomposites via hydrothermal method. The designed composite exhibits a nearly 4e− ORR process with 0.78 and 0.92 V onset potentials in 0.1 M KOH and HClO4, respectively. Furthermore, the flowerball-like composite shows utmost electrochemical stability judging by 87 and 80% current retention for about 5.5 h either in alkaline or acid media, long term durability for continuous 10,000 cycles, and stronger resistance to methanol than the commercial Pt/C catalyst. The abundant Mo edges as catalytic active centers of flowerball-like structure, high electron conductivity, and enhanced mass transport in either alkaline or acidic electrolyte are favorable for catalytic performance. The prepared catalyst provides great potential for the substitution of noble metal based catalysts in fuel cells and metal-air batteries.

Cyanogel-Derived Synthesis of Porous PdFe Nanohydrangeas as Electrocatalysts for Oxygen Reduction Reaction

It is important to develop cost-efficient electrocatalysts used in the oxygen reduction reaction (ORR) for widespread applications in fuel cells. Palladium (Pd) is a promising catalyst, due to its more abundant reserves and lower price than platinum (Pt), and doping an earth-abundant 3d-transition metal M into Pd to form Pd-M bimetallic alloys may not only further reduce the use of expensive Pd but also promote the electrocatalytic performance of ORR, owing to the synergistic effect between Pd and M. Here we report a cyanogel-derived synthesis of PdFe alloys with porous nanostructure via a simple coinstantaneous reduction reaction by using K2PdIICl4/K4FeII(CN)6 cyanogel as precursor. The synthesized PdFe alloys possess hydrangea-like morphology and porous nanostructure, which are beneficial to the electrochemical performance in ORR. The onset potential of the porous PdFe nanohydrangeas is determined to be 0.988 V, which is much more positive than that of commercial Pt/C catalyst (0.976 V) and Pd black catalyst (0.964 V). Resulting from the unique structural advantages and synergetic effect between bimetals, the synthesized PdFe nanohydrangeas with porous structure have outstanding electrocatalytic activity and stability for ORR, compared with the commercial Pd black and Pt/C.

Recent Advances in Electrocatalysts for Proton Exchange Membrane Fuel Cells and Alkaline Membrane Fuel Cells

The rapid progress of proton exchange membrane fuel cells (PEMFCs) and alkaline exchange membrane fuel cells (AMFCs) has boosted the hydrogen economy concept via diverse energy applications in the past decades. For a holistic understanding of the development status of PEMFCs and AMFCs, recent advancements in electrocatalyst design and catalyst layer optimization, along with cell performance in terms of activity and durability in PEMFCs and AMFCs, are summarized here. The activity, stability, and fuel cell performance of different types of electrocatalysts for both oxygen reduction reaction and hydrogen oxidation reaction are discussed and compared. Research directions on the further development of active, stable, and low-cost electrocatalysts to meet the ultimate commercialization of PEMFCs and AMFCs are also discussed.

The cobalt carbide/bimetallic CoFe phosphide dispersed on carbon nanospheres as advanced bifunctional electrocatalysts for the ORR, OER, and rechargeable Zn-air batteries

It is very important, but also challenging to produce high-activity, high durability and affordable non-noble-metal-bifunctional-electrocatalysts for sustainable energy application. Here, one-pot synthesized iron covalent porphyrin polymers (FePor-CPP), with carefully placed Fe, N atoms, a regular porous structure, Co₃[Co(CN)₆]₂ and NaH₂PO₂ precursors were carbonized into N,P-doped carbon nanospheres with the active species of both bimetallic CoFe phosphides and CoC_x nanoparticles (denoted as CoC_x/(Co_0.55Fe_1.945)₂P@C). By employing the CoC_x/(Co_0.55Fe_1.945)₂P@C as oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) electrode catalysts, superior catalytic activity is achieved with E_1/2 of 0.84 V for ORR, and overpotential of 0.39 V at 10 mA cm^-2 for OER in an alkaline medium, respectively. Furthermore, CoC_x/(Co_0.55Fe_1.945)₂P@C as air electrode for rechargeable Zn-air battery shows power density as high as 131 mW cm^-2 and charge-discharge cycle stability, and this suggests the potential application of CoC_x/(Co_0.55Fe_1.945)₂P@C in energy transformation systems. The high electrocatalytic performances are revealed to originate from the change of electronic structure of bimetallic (Co_0.55Fe_1.945)₂P via introducing P into the Co_0.55Fe_1.945 alloy, resulting in a decreased energy gap of CoC_x/(Co_0.55Fe_1.945)₂P@C relative to that of CoC_x/Co_0.55Fe_1.945@C. This work proposes a versatile strategy to develop multifunctional non-precious catalysts for this kind of energy-related electrocatalytic reactions.

Boosting the electrocatalytic activity of Pd/C by Cu alloying: Insight on Pd/Cu composition and reaction pathway

Tuning composition of Pd-based bimetallic electrocatalysts of high stability and durability is of great importance in energy-related reactions. This study reports the remarkable electrocatalytic performance of carbon-supported bimetallic Pd-Cu alloy nanoparticles (NPs) towards formic acid oxidation (FAO) and oxygen reduction reaction (ORR). Among various bimetallic compositions, Pd₃Cu/C alloy NPs exhibits the best FAO and ORR activity. During FAO reaction, Pd₃Cu/C alloy NPs exhibits a peak with a current density of 28.33 mA cm^-2 and a potential of 0.2 V (vs. Ag/AgCl) which is higher than that of the other PdCu compositions and standard 20 wt% Pd/C catalyst. Meanwhile, the onset potential (-0.09 V), half-wave potential (-0.18 V), limiting current density at 1600 rpm (-4.9 mA cm^-2) and Tafel slope (64 mV dec^-1) values of Pd₃Cu/C alloy NPs validate its superiority over the conventional 20 wt% Pt/C catalyst for ORR. Experimental and DFT studies have confirmed that the enhanced activity can be attributed to the electronic effect that arises after Cu alloying which causes a downshift of Pd d-band center and structural effect that produces highly dispersed NPs over the carbon matrix with high electrochemically active surface area.

Pd nanoparticles deposited on Co(OH)2 nanoplatelets as a bifunctional electrocatalyst and their application in Zn-air and Li-O2 batteries

The development of affordable electrocatalysts for both oxygen reduction and evolution reactions (ORR/OER) has received great interest due to their importance in metal-air batteries and regenerative fuel cells. We developed a high-performance bifunctional oxygen electrocatalyst based on Pd nanoparticles supported on cobalt hydroxide nanoplatelets (Pd/Co(OH)₂) as an air cathode for metal-air batteries. The Pd/Co(OH)₂ shows remarkably higher electrocatalytic activity in comparison with commercial catalysts (Pt/C, IrO₂), including an ORR half-wave potential (E_1/2) of 0.87 V vs. RHE and an OER overpotential of 0.39 V at 10 mA cm^-2 in aqueous alkaline medium. The Zn-air battery constructed with Pd/Co(OH)₂ presents stable charge/discharge voltage (ΔE_OER-ORR = 0.69 V), along with durable cycling stability for over 30 h. Also, this cathode exhibits a maximum discharge capacity of 17 698 mA h g^-1, and stable battery operation over 50 cycles at a fixed capacity of 1000 mA h g^-1, as an efficient air electrode for Li-O₂ batteries, indicating that Pd/Co(OH)₂ can be a potential candidate for both aqueous and non-aqueous metal-air batteries.

N,S-Codoped hierarchical porous carbon spheres embedded with cobalt nanoparticles as efficient bifunctional oxygen electrocatalysts for rechargeable zinc-air batteries

Rational design and fabrication of cost-effective, efficient bifunctional electrocatalysts is fundamentally important for the air cathode of metal-air batteries. Herein, a Co(ii) ion-driven self-assembly strategy is described for the synthesis of cobalt-based nanostructured transition metal compounds (Co-NTMCs) embedded in nitrogen and sulfur codoped hierarchical porous carbon submicrospheres (Co-NTMCs@NSC), where condensation of thiourea-ethylenediamine-formaldehyde resin (TEFR) is induced by Co(ii) ions which is simultaneously assembled with polydopamine to form a multifunctional precursor through coordinated interaction. The resulting Co-NTMCs@NSC sample comprises abundant hierarchical porous textures, a high content of active cobalt species including the nanoparticles of Co, Co₃O₄ and amorphous CoS_x, and a considerable amount of defective structures. These characteristics lead to remarkable oxygen electrocatalytic activities, with a half-wave potential of +0.833 V vs. RHE, which is comparable to that of commercial Pt/C for the oxygen reduction reaction (ORR), and a lower overpotential of 284 mV than RuO₂ at 10 mA·cm^-2 for the oxygen evolution reaction (OER) in alkaline media. Furthermore, its operational stability is also much higher than that of commercial RuO₂ and Pt/C catalysts. When used as a breathing air electrode for Zn-air batteries, Co-NTMCs@NSC shows a higher open-circuit voltage (1.509 V), higher discharge power density (262 mW cm^-2) and better charge-discharge reversibility than commercial Pt/C. The results from the present work suggest that controlled assembly of functional polymers may be exploited for the preparation of doped carbon/metal nanoparticle nanocomposites as viable, high-performance catalysts for electrochemical energy technologies.

Yolk-Shell Fe/Fe4 N@Pd/C Magnetic Nanocomposite as an Efficient Recyclable ORR Electrocatalyst and SERS Substrate

A yolk-shell Fe/Fe₄ N@Pd/C (FFPC) nanocomposite is synthesized successfully by two facile steps: interfacial polymerization and annealing treatment. The concentration of Pd²⁺ is the key factor for the density of Pd nanoparticles (Pd NPs) embedded in the carbon shells, which plays a role in the oxygen reduction reaction (ORR) and surface-enhanced Raman scattering (SERS) properties. The ORR and SERS performances of FFPC nanocomposites under different concentrations of PdCl₂ are investigated. The optimal ORR performance exhibits that onset potential and tafel slope can reach 0.937 V (vs reversible hydrogen electrode (RHE)) and 74 mV dec^-1 , respectively, which is attributed to the synergistic effects of good electrical conductivity, large electrochemically active areas, and strong interfacial charge polarization. Off-axis electron holography reveals that interfacial charge polarization could facilitate the ORR of Pd NPs and defective carbon simultaneously and the shell with low density of Pd NPs is easier to form strong interfacial charge polarization. Moreover, FFPC-3 with maximum EF of 2.3 × 10⁵ results from more hot-spots, local positive charge centers to attract rhodamine 6G molecules, and magnetic cores. This work not only offers a recyclable multifunctional nanocomposite with excellent performance, but also has instructional implications for interfacial engineering for electrocatalysts design.