Mesoporous waffle-like N-doped carbon with embedded Co nanoparticles for efficiently electrocatalytic oxygen reduction and evolution

Rational design and facile preparation of high-performance carbon-based eletrocatalysts for both oxygen reduction and evolution reactions (ORR and OER) is crucial for practical applications of rechargeable zinc-air batteries. Inspired by the fact that the metallic Co catalysis on the formation of carbon nanotubes (CNTs), this work develops a facial compression-pyrolysis route to synthesize a mesoporous waffle-like N-doped carbon framework with embedded Co nanoparticles (Co@pNC) using a Co metal-organic framework and melamine as precursors. The unique porous waffle-like carbon framework is built up of interwoven N-doped CNTs and graphene nanosheets, which offers abundant catalytic-active sites and rapid diffusion channels for intermediates and electrolyte. The optimized Co@pNC shows excellent bifunctional ORR/OER electrocatalytic activity in alkaline media with a half-wave potential (E_1/2) of 0.85 V for ORR and a small potential gap of 0.70 V between ORR E_1/2 and OER potential at 10 mA cm^-2. Its assembled battery exhibits a peak power density up to 150.3 mW cm^-2, an energy density of 928 Wh kg_Zn^-1 and superb rate capability. It highlights a facile component and architecture strategy to design high-performance carbon-based eletrocatalysts.

The cobalt carbide/bimetallic CoFe phosphide dispersed on carbon nanospheres as advanced bifunctional electrocatalysts for the ORR, OER, and rechargeable Zn-air batteries

It is very important, but also challenging to produce high-activity, high durability and affordable non-noble-metal-bifunctional-electrocatalysts for sustainable energy application. Here, one-pot synthesized iron covalent porphyrin polymers (FePor-CPP), with carefully placed Fe, N atoms, a regular porous structure, Co₃[Co(CN)₆]₂ and NaH₂PO₂ precursors were carbonized into N,P-doped carbon nanospheres with the active species of both bimetallic CoFe phosphides and CoC_x nanoparticles (denoted as CoC_x/(Co_0.55Fe_1.945)₂P@C). By employing the CoC_x/(Co_0.55Fe_1.945)₂P@C as oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) electrode catalysts, superior catalytic activity is achieved with E_1/2 of 0.84 V for ORR, and overpotential of 0.39 V at 10 mA cm^-2 for OER in an alkaline medium, respectively. Furthermore, CoC_x/(Co_0.55Fe_1.945)₂P@C as air electrode for rechargeable Zn-air battery shows power density as high as 131 mW cm^-2 and charge-discharge cycle stability, and this suggests the potential application of CoC_x/(Co_0.55Fe_1.945)₂P@C in energy transformation systems. The high electrocatalytic performances are revealed to originate from the change of electronic structure of bimetallic (Co_0.55Fe_1.945)₂P via introducing P into the Co_0.55Fe_1.945 alloy, resulting in a decreased energy gap of CoC_x/(Co_0.55Fe_1.945)₂P@C relative to that of CoC_x/Co_0.55Fe_1.945@C. This work proposes a versatile strategy to develop multifunctional non-precious catalysts for this kind of energy-related electrocatalytic reactions.

N, S-codoped CNTs supported Co4S3 nanoparticles prepared by using CdS nanorods as sulfur sources and hard templates: An efficient catalyst for reversible oxygen electrocatalysis

Non-precious efficient bifunctional catalysts towards oxygen reduction/evolution reactions (ORR/OER) are highly desired to enable the widespread application of rechargeable Zn-air batteries (r-ZABs). Herein, Prussian blue analogues (PBA) anchored on CdS nanorods (CdS NRs) pre-coated with polydopamine (PDA) are utilized as precursors to prepare ultrafine Co₄S₃ nanoparticles supported on N, S-codoped CNTs (Co₄S₃@N,S-CNT), where CdS NRs are served as sulfur sources and hard templates. After pyrolysis, the resulting Co₄S₃@N,S-CNT-800 shows a high specific surface area of 142.4 m² g^-1, together with merely 0.780 V difference between the OER potential at 10 mA cm^-2 and the ORR potential at 3 mA cm^-2. The Co₄S₃@N,S-CNT-800 based air cathode displays a higher discharge capacity of 787 mAh g_Zn^-1 at 10 mA cm^-2, a higher output power density of 154 mW cm^-2, better working stability, as well as a lower charge-discharge voltage gap than the Pt/C + RuO₂ based air electrode at various working current density. The remarkable oxygen reversible catalytic activities are mainly attributed to the presence of a thin layer of mesoporous carbon on partial sections of the open-end N,S-CNTs, which not only shortens the mass diffusion length but also prevents N,S-CNTs from excessively bundling to maximize the exposure of Co₄S₃ nanocrystallites and graphitized carbon skeletons with N or S heteroatoms.