Role of Surface Chemistry on Nanoparticle Dispersion and Vanadium Ion Crossover in Nafion Nanocomposite Membranes

Role of nanoparticle size and surface chemistry on ion transport and nanostructure of perfluorosulfonic acid ionomer nanocomposites

Herein, we present a systematic investigation of the impact of silica nanoparticle (SiNP) size and surface chemistry on the nanoparticle dispersion state and the resulting morphology and vanadium ion permeability of the composite ionomer membranes. Specifically, Nafion containing a mass fraction of 5% silica particles, ranging in nominal diameters from 10 nm to >1 μm and with both sulfonic acid- and amine-functionalized surfaces, was fabricated. Most notably, an 80% reduction in vanadium ion permeability was observed for ionomer membranes containing amine-functionalized SiNPs at a nominal diameter of 200 nm. Further, these membranes exhibited an almost 400% increase in proton selectivity when compared to pristine Nafion. Trends in vanadium ion permeability within a particular nominal diameter were seen to be a function of the surface chemistry, where, for example, vanadyl ion permeability was observed to increase with increasing particle size for membranes containing unfunctionalized SiNPs, while it was seen to remain relatively constant for membranes containing amine-functionalized SiNPs. In general, the silica particles tended to exhibit a higher extent of aggregation as the size of the particles was increased. From small-angle neutron scattering experiments, an increase in the spacing of the hydrophobic domains was observed for all composite membranes, though particle size and surface chemistry were seen to have varying impacts on the spacing of the ionic domains of the ionomer.

Simultaneously Altering the Energy Release and Promoting the Adhesive Force of an Electrophoretic Energetic Film with a Fluoropolymer

Energetic coatings have attracted a great deal of interest with respect to their compatibility and high energy and power density. However, their preparation by effective and inexpensive methods remains a challenge. In this work, electrophoretic deposition was investigated for the deposition of an Al/CuO thermite coating as a typical facile effective and controllable method. Given the poor adhesion of the deposited film and the native inert Al₂O₃ shell on Al limiting energy output, further treatment was conducted by soaking in a Nafion solution, which not only acted as a fluoropolymer binder but also introduced a strong F oxidizer. It is interesting to note that the adhesion level of Al/CuO films was improved greatly from 1B to 4B, which was attributed to Nafion organic network film formation, like a fishing net covering the loose particles in the film. Combustion and energy release were analyzed using a high-speed camera and a differential scanning calorimeter. A combustion rate of ≤3.3 m/s and a heat release of 2429 J/g for Al/NFs/CuO are far superior to those of pristine Al/CuO (1.3 m/s and 841 J/g, respectively). The results show that the excellent combustion and heat release properties of the energetic film system are facilitated by the good combustion-supporting properties of organic molecules and the increase in the film density after organic treatment. The prepared Al/NFs/CuO film was also employed as ignition material to fire B-KNO₃ explosive successfully. This study provides a new way to prepare organic-inorganic hybrid energetic films, simultaneously altering the energy release and enhancing the adhesive force. In addition, the Al/NFs/CuO coating also showed considerable potential as an ignition material in microignitors.

Surface-Modified Approach to Fabricate Nafion Membranes Covalently Bonded with Polyhedral Oligosilsesquioxane for Vanadium Redox Flow Batteries

An aminopropyl isobutyl polyhedral oligosilsesquioxane (NH₂-POSS) surface-modified Nafion membrane has been designed by chemical grafting for vanadium redox flow batteries (VRFBs). NH₂-POSS is a cage-like macromer consisting of an inorganic Si₈O₁₂ core surrounded by seven inert isobutyl groups and one active aminopropyl group. The sulfonic acid groups on the surface of Nafion can be activated by 1,1-carbonyldiimidazole for further modification with NH₂-POSS. Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) prove that NH₂-POSS has been successfully grafted on the surface of a Nafion 115 membrane. Although the proton conductivity decreases slightly, the organic-inorganic hybrid membranes display enhanced ion selectivity and excellent dimensional stability with lower water uptake and swelling ratio than Nafion 115. Moreover, two-dimensional-grazing incidence X-ray diffraction (2D-GIXRD) reveals that the introduction of NH₂-POSS forms a POSS layer on the surface of the membrane and narrows the space of Nafion clusters, which helps to block VO²⁺ permeation. A VRFB with the surface-modified Nafion membrane displays an outstanding performance with an average Coulombic efficiency (CE) of 98.7% and energy efficiency (EE) of 84.5% at a current density of 80 mA cm^-2, superior to those of the Nafion 115 membrane (CE = 95.7%, EE = 81.7%). Furthermore, the cell holds a high capacity retention of 49.2% after 1000 charge-discharge cycles, in contrast to that of 41.9% for the cell with Nafion 115 after only 200 cycles. The results suggest that the surface-modified hybrid membrane is a promising strategy to overcome the vanadium ion crossover in VRFBs.

A Chemistry and Microstructure Perspective on Ion-Conducting Membranes for Redox Flow Batteries

Redox flow batteries (RFBs) are among the most promising grid-scale energy storage technologies. However, the development of RFBs with high round-trip efficiency, high rate capability, and long cycle life for practical applications is highly restricted by the lack of appropriate ion-conducting membranes. Promising RFB membranes should separate positive and negative species completely and conduct balancing ions smoothly. Specific systems must meet additional requirements, such as high chemical stability in corrosive electrolytes, good resistance to organic solvents in nonaqueous systems, and excellent mechanical strength and flexibility. These rigorous requirements put high demands on the membrane design, essentially the chemistry and microstructure associated with ion transport channels. In this Review, we summarize the design rationale of recently reported RFB membranes at the molecular level, with an emphasis on new chemistry, novel microstructures, and innovative fabrication strategies. Future challenges and potential research opportunities within this field are also discussed.

Additive Manufacturing of Mechanically Isotropic Thin Films and Membranes via Microextrusion 3D Printing of Polymer Solutions

Polymer extrusion additive manufacturing processes, such as fused filament fabrication (FFF), are now being used to explore the fabrication of thin films and membranes. However, the physics of molten polymer extrusion constrains achievable thin film properties (e.g., mechanical isotropy), material selection, and spatial control of film composition. Herein, we present an approach for fabrication of functional polymer thin films and membranes based on the microextrusion printing of polymer solutions, which we refer to as "solvent-cast printing" (SCP). Constructs fabricated via SCP exhibited a 43% reduction in anisotropy of tensile strength relative to those fabricated using FFF. The constructs fabricated via SCP exhibited a lesser extent of visible layering defects relative to those fabricated by FFF. Further, the swelling dynamics of the films varied depending on the membrane fabrication technique (i.e., SCP vs manual drop casting). The opportunity for expanding material selection relative to FFF processes was demonstrated by printing poly(benzimidazole), a high-performance thermoplastic with high glass-transition temperatures ( T_g ∼ 400 °C). Results from this work indicate that our new approach could facilitate the manufacture of mechanically isotropic thin films and membranes using currently unprintable high-performance thermoplastics.