Sustainable Barrier System via Self-Assembly of Colloidal Montmorillonite and Cross-linking Resins on Nanocellulose Interfaces

Current progress in functionalization of cellulose nanofibers (CNFs) for active food packaging

There is a growing interest in utilizing renewable biomass resources to manufacture environmentally friendly active food packaging, against the petroleum-based polymers. Cellulose nanofibers (CNFs) have received significant attention recently due to their sustainability, biodegradability, and widely available sources. CNFs are generally obtained through chemical or physical treatment, wherein the original surface chemistry and interfacial interactions can be changed if the functionalization process is applied. This review focuses on promising and sustainable methods of functionalization to broaden the potential uses of CNFs in active food packaging. Novel aspects, including functionalization before, during and after cellulose isolation, and functionalization during and after material processing are addressed. The CNF-involved structural construction including films, membranes, hydrogels, aerogels, foams, and microcapsules, is illustrated, which enables to explore the correlations between structure and performance in active food packaging. Additionally, the enhancement of CNFs on multiple properties of active food packaging are discussed, in which the interaction between active packaging systems and encapsulated food or the internal environment are highlighted. This review emphasizes novel approaches and emerging trends that have the potential to revolutionize the field, paving the way for advancements in the properties and applications of CNF-involved active food packaging.

Recent Progress of Biodegradable Polymer Package Materials: Nanotechnology Improving Both Oxygen and Water Vapor Barrier Performance

Biodegradable polymers have become a topic of great scientific and industrial interest due to their environmentally friendly nature. For the benefit of the market economy and environment, biodegradable materials should play a more critical role in packaging materials, which currently account for more than 50% of plastic products. However, various challenges remain for biodegradable polymers for practical packaging applications. Particularly pertaining to the poor oxygen/moisture barrier issues, which greatly limit the application of current biodegradable polymers in food packaging. In this review, various strategies for barrier property improvement are summarized, such as chain architecture and crystallinity tailoring, melt blending, multi-layer co-extrusion, surface coating, and nanotechnology. These strategies have also been considered effective ways for overcoming the poor oxygen or water vapor barrier properties of representative biodegradable polymers in mainstream research.

Preparation and Properties of Organically Modified Na-Montmorillonite

This study investigates the montmorillonite (MMT) content, rotational viscosity, and colloidal index of sodium montmorillonite (Na-MMT) as a function of the sodium agent dosage, reaction time, reaction temperature, and stirring time. Na-MMT was modified using different octadecyl trimethyl ammonium chloride (OTAC) dosages under optimal sodification conditions. The organically modified MMT products were characterized via infrared spectroscopy, X-ray diffraction, thermogravimetric analysis, and scanning electron microscopy. The results show that the Na-MMT with good properties (i.e., the maximum rotational viscosity and highest Na-MMT content with no decrease in the colloid index) was obtained at a 2.8% sodium carbonate dosage (measured based on the MMT mass), a temperature of 25 °C, and a reaction time of two hours. Upon organic modification of the optimized Na-MMT, OTAC entered the NA-MMT interlayer, and the contact angle was increased from 20.0° to 61.4°, the layer spacing was increased from 1.58 to 2.47 nm, and the thermal stability was conspicuously increased. Thus, MMT and Na-MMT were modified by the OTAC modifier.

Review on Hybrid Reinforced Polymer Matrix Composites with Nanocellulose, Nanomaterials, and Other Fibers

The use of composite materials has seen many new innovations for a large variety of applications. The area of reinforcement in composites is also rapidly evolving with many new discoveries, including the use of hybrid fibers, sustainable materials, and nanocellulose. In this review, studies on hybrid fiber reinforcement, the use of nanocellulose, the use of nanocellulose in hybrid forms, the use of nanocellulose with other nanomaterials, the applications of these materials, and finally, the challenges and opportunities (including safety issues) of their use are thoroughly discussed. This review will point out new prospects for the composite materials world, enabling the use of nano- and micron-sized materials together and creating value-added products at the industrial scale. Furthermore, the use of hybrid structures consisting of two different nano-materials creates many novel solutions for applications in electronics and sensors.

Recent advancements, trends, fundamental challenges and opportunities in spray deposited cellulose nanofibril films for packaging applications

Plastic packaging is causing a serious environmental concern owing to its difficulty in degrading and micro-particulates' emissions. Developing biodegradable films has gained research attention to overcome ecological and health issues associated with plastic based packaging. One alternative substitute for petroleum-based plastic is nanocellulose based films, having distinguishing characteristics such as biodegradability, renewability, and non-toxicity. Nanocellulose is classified into three major types, i.e., cellulose nanofibril, cellulose nanocrystals, and bacterial nanocellulose. However, the scope of this review is limited to cellulose nanofibril (CNF) because this is the only one of major types that could be turned into film at a competitive cost with petroleum derived polymers. This paper provides a concise insight on the current trends and production methods of CNF. Additionally, the methods for transforming CNF into films are also discussed in this review. However, the focus of this review is the CNF films produced via spray deposition, their properties and applications, and fundamental challenges associated with their commercialization. Spray deposition or spray coating is an ideal candidate as a large-scale production technique of CNF films due to its remarkable features such as rapidity, flexibility, and continuity. Spray deposited CNF films exhibit excellent mechanical properties and oxygen barrier performance, while, possessing limited moisture barrier performance. The possible pathways to improve the moisture barrier performance and optical properties of these films are also discussed in this review. The existing publications on spray deposited CNF films are also highlighted from the literature. Finally, the current status of industrial production of these films and opportunities for academics and industries are also presented, indicating that fibre production capacity needs to be enhanced.

Recent Advances in Chemically Modified Cellulose and Its Derivatives for Food Packaging Applications: A Review

The application of cellulose in the food packaging field has gained increasing attention in recent years, driven by the desire for sustainable products. Cellulose can replace petroleum-based plastics because it can be converted to biodegradable and nontoxic polymers from sustainable natural resources. These products have increasingly been used as coatings, self-standing films, and paperboards in food packaging, owing to their promising mechanical and barrier properties. However, their utilization is limited because of the high hydrophilicity of cellulose. With the presence of a large quantity of functionalities within pristine cellulose and its derivatives, these building blocks provide a unique platform for chemical modification via covalent functionalization to introduce stable and permanent functionalities to cellulose. A primary aim of chemical attachment is to reduce the probability of component leaching in wet and softened conditions and to improve the aqueous, oil, water vapor, and oxygen barriers, thereby extending its specific use in the food packaging field. However, chemical modification may affect the desirable mechanical, thermal stabilities and biodegradability exhibited by pristine cellulose. This review exhaustively reports the research progress on cellulose chemical modification techniques and prospective applications of chemically modified cellulose for use in food packaging, including active packaging.

Advanced nanocellulose-based gas barrier materials: Present status and prospects

Nanocellulose based gas barrier materials have become an increasingly important subject, since it is a widespread environmentally friendly natural polymer. Previous studies have shown that super-high gas barrier can be achieved with pure and hierarchical nanocellulose films fabricated through simple suspension or layer-by-layer technique either by itself or incorporating with other polymers or nanoparticles. Improved gas barrier properties were observed for nanocellulose-reinforced composites, where nanocellulose partially impermeable nanoparticles decreased gas permeability effectively. However, for nanocellulose-based materials, the higher gas barrier performance is jeopardized by water absorption and shape deformation under high humidity conditions which is a challenge for maintaining properties in material applications. Thus, numerous investigations have been done to solve the problem of water absorption in nanocellulose-based materials. In this literature review, gas barrier properties of pure, layer-by-layer and composite nanocellulose films are investigated. The possible theoretical gas barrier mechanisms are described, and the prospects for nanocellulose-based materials are discussed.

Multi-layer oil-resistant food serving containers made using cellulose nanofiber coated wood flour composites

Cost-effective, eco-friendly, and oil and grease-resistant food serving containers were made from wood flour with cellulose nanofibrils (CNF) or lignin-containing cellulose nanofibrils (LCNF) coating layers on the surface and in the bulk. The multi-layer wet-on-wet cellulose nanofiber composites were developed using a vacuum filtration process. All composites showed excellent oil/grease resistivity according to the "kit" test passing #12, the highest possible. The surface free energy and water contact angle showed that the composites with LCNF coating were more hydrophobic than the ones coated with CNF made from bleached pulp fiber. All composites had higher flexural and tensile properties compared with commercial food containers where the mechanical properties increased with increasing binder content and had acceptable thermal stability. Overall, the cellulose nanofiber composites possess excellent mechanical and barrier properties and can be considered as a wood-flour-based (pulp-free) and poly-fluoroalkyl substances (PFAs)-free alternative for oil-resistant commercial food serving containers.

Production of nanocellulose gels and films from invasive tree species

Wood/wastes from invasive tree species Acacia dealbata and Ailanthus altissima were used to produce high-value added nanocellulose. Firstly, bleached pulps were produced from the wood of these tree species after kraft cooking. Afterwards, the resultant pulps were pre-treated by TEMPO-mediated oxidation (Acacia dealbata) or enzymatic hydrolysis (Ailanthus altissima) followed by high-pressure homogenization. Hydrogels were obtained and characterized for their main physical and chemical properties, including rheology and evaluation of the surface properties of the freeze-dried materials by inverse gas chromatography. Results showed that micro/nanofibrils could be obtained from the wood of these invasive species. Rheometry studies showed that Acacia-TEMPO cellulose nanofibrils form strong gels with high yield stress point and viscosities (reaching ca. 100,000 Pa·s). Additionally, the surfaces of the obtained nanocelluloses showed a dispersive component of the surface energy near 40 mJ/m² and a prevalence of the Lewis acidic character over the basic one, as typical for cellulose-based materials. Finally, films with good mechanical and optical properties could be obtained from the cellulose hydrogels. Acacia-TEMPO film (produced by filtration/hot pressing) showed a tensile strength of 79 MPa, Young's modulus of 7.9 GPa, and a transparency of 88%. The water vapor barrier, however, was modest (permeability of 4.9 × 10^-6 g/(Pa·day·m)).

Cephalopods-Inspired Rapid Self-Healing Nanoclay Composite Coatings with Oxygen Barrier and Super-Bubble-Phobic Properties

Polymeric coatings with oxygen barrier properties are an important technology in food packaging that can extend the shelf life of food products and reduce waste. Although a typical technology in practical use is the deposition of metal or inorganic materials between multilayer films to reduce the oxygen transmission rate, once the film is damaged, oxygen permeates through the damaged area, damaging the packaged food. In addition, nanobrick wall structures consisting of nanoplatelet bricks have the potential to replace barrier films made of inorganic materials; however, they similarly lack repair performance or have slow repair speed despite having repair performance. Inspired by the rapid self-repair mechanism of cephalopods, the study develops a nanoclay-containing coating that can rapidly repair surface damage via water within 10 s. By introducing CaCl₂-derived counterions and montmorillonite for nanobrick wall structures into polyelectrolyte multilayers stacked by layer-by-layer self-assembly, the noncovalent polymer network is increased, resulting in mimicking a strong cephalopod-derived β-sheet structure and noncovalent intermolecular interactions derived from cephalopods. The high water retention at the surface showed super-bubble-phobicity in water and inhibited gas permeation. The oxygen permeability of the coatings with more than a certain amount of montmorillonite was less than 1/100 of that of bare polyethylene. The ultrafast self-healing gas barrier coating has the potential to be used not only for food products but also for electronics and pharmaceutical packaging and gas separation applications. The key technology developed in this study provides novel insights into the construction of self-healing membranes made of composite materials and will contribute to the formation of a sustainable society.

Organic and inorganic model soil fractions instigate the formation of distinct microbial biofilms for enhanced biodegradation of benzo[a]pyrene

This study conducted the sorption and biodegradation of benzo[a]pyrene (BaP) by microbial biofilm communities developed on proxies for materials typically found in soils. The half-life of BaP was 4.7 and 2.3 weeks for biofilms on the inorganic carrier (BC_INOR, montmorillonite) and on the organic carrier (BC_OR, humic acid), respectively. In contrast, the half-life was 7.0 weeks for specialized planktonic cultures (PK). The exposure to BaP caused the development of lipid inclusion bodies inside the bacteria of the PK systems and biofilms of the BC_INOR, but not on the biofilms of the BC_OR system. Interestingly, the BC_OR displayed not only the greatest BaP sorption capacity but also the greatest bacterial density and membrane integrity and the shortest bacteria-to-bacteria distances, which were consistent with the increased production of cell surface extracellular polymeric substances on the BC_OR. Both carriers caused a noticeable shift in the bacterial genera during the biodegradation of the BaP. The BC_INOR selected for Rhodococcus, Brucella, Chitinophaga, and Labrys, whereas the BC_OR favored Rhodococcus and Dokdonella. It indicated that ultra-structure and BaP degradation within the organic carrier-attached biofilms differed from the inorganic ones, and suggested that the microstructural heterogeneity and microbial biodiversity from biofilms on the organic carrier promoted biodegradation.

Characterization and properties of hybrid foams from nanocellulose and kaolin-microfibrillated cellulose composite

Hybrid nanocellulose-based foams are a desirable class of low-density and porous materials for their potential in many applications. This study aims at characterizing and understanding the structure-properties relationship of four foam formulations prepared from combinations of cellulose nanofibrils (CNF), cellulose nanocrystals (CNC), and kaolin-microfibrillated cellulose composite. All the foams were crosslinked with a polyamide-epichlorohydrin crosslinker (Polycup) to impart stability under wet conditions without additional functionalization. Foams containing 25 wt% kaolin exhibited excellent shape recovery promoted by a higher load of crosslinker (5 wt%), and superior compressive properties. The addition of CNC at 33.3 wt% and 50 wt% did not seem to enhance the properties of the foam and also reduced the specific surface area. A preliminary comparative study between the four tested formulations was conducted to assess the feasibility of the foam as an adsorbent of methylene blue dye.

Paper-Based Oil Barrier Packaging using Lignin-Containing Cellulose Nanofibrils

Environmental and health concerns are driving the need for new materials in food packaging to replace poly- or perfluorinated compounds, aluminum layers, and petroleum-based polymers. Cellulose nanofibrils (CNF) have been shown by a number of groups to form excellent barrier layers to oxygen and grease. However, the influence of lignin-containing cellulose nanofibrils (LCNF) on film barrier properties has not been well reported. Herein, thin films (16 g/m²) from LCNF and CNF were formed on paper substrates through a filtration technique that should mimic the addition of material at the wet end of a paper machine. Surface, barrier and mechanical attributes of these samples were characterized. The analysis on the surface free energy and water contact angle pointed to the positive role of lignin distribution in inducing a certain degree of water repellency. The observed oxygen transmission rate (OTR) and water vapor permeability (WVP) values of LCNF-coated samples were nearly similar to those with CNF. However, the presence of lignin improved the oil proof performance; these layered designs exhibited an excellent resistance to grease (kit No. 12). The attained papers with LCNF coat were formed into bowl-like containers using metal molds and a facile oven drying protocol to evaluate their resistance to oil penetration over a longer period. The results confirmed the capability of LCNF layer in holding commercially available cooking oils with no evidence of leakage for over five months. Also, an improvement in the tensile strength and elongation at break was observed in the studied papers. Overall, the proposed packaging material possesses viable architecture and can be considered as a fully wood-based alternative for the current fluorocarbon systems.

Cross-Linked Nanocellulosic Materials and Their Applications

Nanocelluloses (NCs) have remarkable mechanical properties and contain abundant surface functional groups that can be modified or cross-linked with other materials. They have been widely used as an environment-friendly reinforcing agent in polymer composites. However, for applications that are carried out in humid environments or aqueous suspensions, hydrophilicity of NCs lower their mechanical integrity. Hence, cross-linking techniques have been investigated in recent years for preparing NC-based materials that are dimensionally stable under humid or aqueous environments and have better physicochemical properties. This Minireview examines the quickly growing field of cross-linked NC-based materials, which have many benefits including improved aqueous, structural, mechanical, and thermal stability. In addition, the potential application of cross-linked NC-based materials in adsorption of heavy metal is discussed.

Composites of nanofibrillated cellulose with clay minerals: A review

Biopolymers-based composites are, in general, environmentally friendly materials, which can be obtained from renewable sources. Some of them can also present promising properties to be used in food packaging and electronic devices, being thus logical substitutes to petroleum-based polymers, specifically plastics. Cellulose nanofibrils (CNF) obtained by chemical/enzymatic pre-treatments followed by a mechanical treatment appear as a new suitable biomaterial. However, CNF are still quite expensive materials, due to the required chemicals/equipment/energy involved, and additionally, they present some limitations such as high hydrophilicity/high water vapour permeability. The combination of CNF with clay minerals, such as montmorillonite or kaolinite, as widely available geo-resources, represents an excellent way to reduce the amount of CNF used, enabling the production of valuable materials and reducing costs; and, at the same time it is possible to improve the characteristics of the formed materials, such as mechanical, gas barrier and fire retardancy properties, if appropriate conditions of preparation are used. Nevertheless, to obtain hybrid CNF/clay composites with superior properties it is necessary to ensure a good dispersion of the inorganic material in the CNF suspension and a good compatibility among the inorganic and organic components. To fulfil this goal, several strategies can be considered, including physical treatments of the suspensions, CNF and clay surface chemical modifications, and the use of a coupling agent. In this review article, the state-of-the-art on a new emerging generation of composites (films, foams or coatings) based on nanofibrillated cellulose and nanoclay, with focus on strategies for their preparation and most relevant achievements is critically reviewed, bearing in mind their potential application as substitutes for common plastics. A third component has been eventually added to these organic-inorganic hybrids, e.g., chitosan, carboxymethylcellulose, borate or epoxy resin, to enhance specific characteristics of the material. Some general background on the production of different types of CNF and their main properties is previously provided.

Complex Aerogels Generated from Nano-Polysaccharides and Its Derivatives for Oil-Water Separation

The complex aerogel generated from nano-polysaccharides, chitin nanocrystals (ChiNC) and TEMPO-oxidized cellulose nanofibers (TCNF), and its derivative cationic guar gum (CGG) is successfully prepared via a facile freeze-drying method with glutaraldehyde (GA) as cross-linkers. The complexation of ChiNC, TCNF, and CGG is shown to be helpful in creating a porous structure in the three-dimensional aerogel, which creates within the aerogel with large pore volume and excellent compressive properties. The ChiNC/TCNF/CGG aerogel is then modified with methyltrichlorosilane (MTCS) to obtain superhydrophobicity/superoleophilicity and used for oil–water separation. The successful modification is demonstrated through FTIR, XPS, and surface wettability studies. A water contact angle of 155° on the aerogel surface and 150° on the surface of the inside part of aerogel are obtained for the MTCS-modified ChiNC/TCNF/CGG aerogel, resulting in its effective absorption of corn oil and organic solvents (toluene, n-hexane, and trichloromethane) from both beneath and at the surface of water with excellent absorption capacity (i.e., 21.9 g/g for trichloromethane). More importantly, the modified aerogel can be used to continuously separate oil from water with the assistance of a vacuum setup and maintains a high absorption capacity after being used for 10 cycles. The as-prepared superhydrophobic/superoleophilic ChiNC/TCNF/CGG aerogel can be used as a promising absorbent material for the removal of oil from aqueous media.

Nanocellulose applications in sustainable electrochemical and piezoelectric systems: A review

Recent studies advocate the use of cellulose nanomaterials (CNs) as a sustainable carbohydrate polymer in numerous innovative electronics for their quintessential features such as flexibility, low thermal expansion and self-/directed assembly within multiphase matrices. Herein, we review the contemporary advances in CN-built electrochemical systems and highlight the constructive effects of these nanoscopic entities once engineered in conductive composites, proton exchange membranes (PEMs), electrochromics, energy storage devices and piezoelectric sensors. The adopted strategies and designs are discussed in view of CN roles as copolymer, electrolyte reservoir, binder and separator. Finally, physiochemical attributes and durability of resulting architectures are compared to conventional materials and the possible challenges/solutions are delineated to realize the promising capabilities. The volume of the up-to-present literature in the field indeed implies to nanocellulose overriding importance and the presented angles perhaps shed more lights on prospect of the biosphere's most dominant biomaterial in the energy-related arena that deserve attention.

Interconnected Microdomain Structure of a Cross-Linked Cellulose Nanocomposite Revealed by Micro-Raman Imaging and Its Influence on Water Permeability of a Film

Substantial adsorption of water vapor triggered by hydrogen-bonding interactions between water molecules and cellulose chains (or nanoplates) is hard to avoid in nanocomposite films, although the addition of nanoplates can improve the oxygen (or carbon dioxide) barrier property. In the present work, an effective strategy is raised to decline adsorption by weakening hydrogen-bonding interactions via chemical cross-linking by epichlorohydrin (ECH) without sacrificing the homogeneous dispersion of nanoplates. The generated microdomain structure of the chemical cross-linking reaction via ECH is explicitly revealed by micro-Raman imaging. Unambiguously, Raman maps of scanning elucidate the distribution and morphology of physical and chemical cross-linking domains quantitatively. The chemical cross-linking domains are nearly uniformly located in the matrix at a low degree of cross-linking, while the interconnected and assembled networks are formed at a high degree of cross-linking. ECH boosts the formation of chemical cross-linking microdomains, bringing out the terrific water vapor barrier property and alleviating the interfacial interactions in penetration, consequently magnifying the water contact angle and holding back the water vapor permeability. Our methodology confers an effective and convenient strategy to obtain remarkable water vapor-resistant cellulose-based films that meet the practical application in the packaging fields.

Structure-Property Relationships in Hybrid Cellulose Nanofibrils/Nafion-Based Ionic Polymer-Metal Composites

Herein, we report the production of ionic polymer-metal composites (IPMCs) hybridized with cellulose nanofibrils (CNF) as a partial substitute for Nafion®. The aim is not only to reduce the production cost and enhance respective mechanical/thermal properties but also to bestow a considerable degree of biodegradability to such products. Formulations with different CNF/Nafion® ratios were produced in a thin-film casting process. Crack-free films were air-dried and plated by platinum (Pt) through an oxidation-reduction reaction. The produced hybrids were analyzed in terms of thermal stability, mechanical and morphological aspects to examine their performance compared to the Nafion-based IPMC prior to plating process. Results indicated that films with higher CNF loadings had improved tensile strengths and elastic moduli but reduced ductility. Thermogravimetric analysis (TGA) showed that the incorporation of CNF to the matrix reduced its thermal stability almost linearly, however, the onset of decomposition point remained above 120 °C, which was far above the temperature the composite membrane is expected to be exposed to. The addition of a cross-linking agent to the formulations helped with maintaining the integrity of the membranes during the plating process, thereby improving surface conductivity. The focus of the current study was on the physical and morphological properties of the films, and the presented data advocate the potential utilization of CNF as a nontoxic and sustainable bio-polymer for blending with perfluorosulfonic acid-based co-polymers, such as Nafion®, to be used in electroactive membranes.