Study of Oil Dewetting Ability of Superhydrophilic and Underwater Superoleophobic Surfaces from Air to Water for High-Effective Self-Cleaning Surface Designing

Strategies to modulate underwater oil wettability and adhesion

Inspired by the extreme underwater oil repellence found in fish scales, formally defined as underwater superoleophobicity, various functional interfaces have recently been derived. Such heterogeneous oil wettability underwater is attributed to the entrapment of liquid water in an extremely hydrophilic interface decorated with micro- and nanostructures. Designing underwater superoleophobic surfaces with differences in the force of oil adhesion is important for extending its potential utilizations in various and relevant applications. While underwater non-adhesive superoleophobicity enables applications like oil-liquid separation, self-cleaning, anti-fouling, anti-platelet adhesion, etc., the underwater superoleophobic interfaces embedded with the controlled force of oil adhesion remain crucial for another set of applications-including no-loss oil droplet manipulation, transfer, chemical toxin sensing, etc. This review discusses various strategies for deriving such underwater superoleophobic surfaces, emphasizing the need for co-optimizing appropriate surface nanoarchitectonics and hydrophilic chemistry and illustrating strategies for addressing durability and scalability challenges. Further, this review reveals the dominant role of chemical modulations over topography optimization for precise and orthogonal control on both oil wettability and force of oil adhesion. Additionally, strategic post-functionalization approaches are highlighted that enable instrument-free and naked-eye detection of physiological biomarkers and environmental toxins. It also depicts approaches to deriving mechanically durable underwater superoleophobic coatings-improving their suitability for more realistic application in outdoor conditions.

Facile Fabrication of Multifunctional Superhydrophobic Surfaces Synthesized by the Additive Manufacturing Technique Modified with ZnO Nanoparticles

This article reports facile fabrication of a multifunctional smart surface having superhydrophobic self-cleaning property, superoleophilicity, and antimicrobial property. These smart surfaces have been synthesized using the stereolithography (SLA) method of the additive manufacturing technique. SLA is a fast additive manufacturing technique used to create complex parts with intricate geometries. A wide variety of materials and high-resolution techniques can be utilized to create functional parts such as superhydrophobic surfaces. Various materials have been studied to improve the functionality of 3D printing. However, the fabrication of such materials is not easy, as it is quite expensive. In this work, we used a commercially available SLA printer and its photopolymer resin to create various micropatterned surfaces. Additionally, we applied a low surface energy coating with ZnO nanoparticles and tetraethyl orthosilicate to create hierarchical roughness. The wettability studies of created superhydrophobic surfaces were evaluated by means of static contact angle using the sessile drop method and rolling angle measurements. The effects of various factors, including different concentrations of coating mixture, drying temperatures, patterns (pyramids, pillars, and eggbeater structures), and pillar spacing, were studied in relation to contact angles. Subsequently, all the functional properties (i.e., self-cleaning, oleophilicity, and antibacterial properties) of the as-obtained surfaces were demonstrated using data, images, and supporting videos. This inexpensive and scalable process can be easily replicated with an SLA 3D printer and photopolymer resin for many applications such as self-cleaning, oil-water separation, channel-less microfluidics, antibacterial coating, etc.

Urushiol-Based Coating with High Surface Hydrophilicity for Easy-Cleaning of Oil Pollutants

Urushiol is recognized as a sustainable coating material with superior properties; however, it faces significant challenges in applications such as petrochemicals and marine engineering due to surface oil contamination. This study aimed to enhance the cleanability of urushiol-based coatings through hydrophilic modification. Polyethylene glycol monooleate (PEGMO) was identified as an appropriate hydrophilic macromonomer and utilized as a modifier to develop a novel urushiol-based coating, termed P(U-PEGMO), via thermal curing. The results indicated that copolymerization occurred between urushiol and PEGMO during the curing process, forming a stable urushiol copolymer with favorable compatibility. The incorporation of PEGMO greatly improved the surface hydrophilicity of the coatings, as evidenced by a reduction in the water contact angle to below 30° when the modifier content reached 30% or higher, demonstrating a high degree of surface hydrophilicity. This enhanced property imparted the modified coating with underwater superoleophobicity and reduced oil adhesion, thereby facilitating the removal of oil. The cleaning performance was evaluated using a simple water rinsing method, after which, less than 2.5 wt% of oil residues remained on the surface of the modified coating. The high hydrophilicity is considered responsible for the coating's easy-cleaning capability. In addition, the modified coatings exhibited improved flexibility and impact resistance, albeit with a slight decrease in hardness.

Oil-Resistant Underoil Superhydrophilic Metallic Foams for Lampblack Prefiltration

Superwetting/repelling coatings have been utilized to address the issue of oil contamination on lampblack prefiltration metallic foam by both academia and industry. Nevertheless, the widely adopted superamphiphobic coatings are currently costly and suffer from poor wear resistance. In this study, we propose an oil-resistant underoil superhydrophilic (LSH) coating by a dip-coating method. The subsequent heating process at 200 °C for 5 min strengthens the designed coating based on lithium polysilicate cross-linking reinforcement. The LSH coating with a minimal water contact angle up to 3.4° under soybean oil can spontaneously achieve oil desorption within 7 s under water. Moreover, the coating retains its superhydrophilicity after enduring 900 friction cycles under a 500 g load or being immersed in 50 °C soapy water for 48 h. Hence, the LSH coating with great durability on metallic foam for lampblack prefiltration resulted in a 9.3% decrease in the oil absorption weight ratio after a 17-day cooking test. This work underscores the potential application of the LSH coating in lampblack prefiltration components, presenting promising technological advancements in self-cleaning for the catering industry.

Seaweed-inspired underwater anti-oil-fouling and anti-fogging coating with mechanical durability

Ecofriendly fabrication of anti-oil-fouling materials is of interest. Surfaces with underwater superoleophobicity have been fabricated which exhibit limited mechanical durability and water resistance. In this study, we report on a bioinspired bilayer design of a transparent anti-oil-fouling coating. Seaweed surfaces show anti-oil-fouling in the sea due to its high surface hydration ability. Mussels can adhere tightly onto a surface with good stability in the sea by virtue of its levodopa-containing secretions. The surface layer was fabricated using a crosslinked combination of carboxymethyl cellulose (CMC) and sodium alginate (AlgS) inspired by seaweed, with the addition of calcium ions. Polydopamine (PDA), a derivative of levodopa, was used as the underlayer to enhance bonding strength and water resistance. Oil that adhered to the coated surface was spontaneously detached upon immersion in water. The mechanism underlying this anti-oil-fouling effect was elucidated using Gibbs free energy theory. The coating exhibited mechanical durability and water resistance. The coating is transparent and preserves the original color of the substrate. The coated glass showed stable anti-fogging and anti-frost performance. These coatings hold promise for a wide range of anti-oil-fouling applications.

Durable underwater super-oleophobic/super-hydrophilic conductive polymer membrane for oil-water separation

Oily sewage has made serious impact on environment and people's life, and its treatment has become a global problem to be urgently solved. Oil-water separation has been considered to be an effective method to treat oily sewage at present. In this work, an underwater super-oleophobic/super-hydrophilic membrane with oil-water separation and self-cleaning properties was fabricated by electrochemical oxidation of sodium lignosulfonate doped polypyrrole. The membrane showed super-hydrophilicity for water-removal in air and super-hydrophilicity for oil-removal underwater in both oxidation and reduction states. The oil-water separation efficiency of the membranes for different organics exceeded 98.44%, no matter in oxidation or reduction state. Moreover, the membrane still exhibited excellent performance in terms of the oil-water separation efficiency and flux after 70 cycles, which were greater than 97.18% and 70.14 L·m-2·h-1, respectively. Simultaneously, through exploration of the mechanism, it was found that the larger anion kept intact in the membrane during the redox process, which made the stability of composition and performance. Thus, the membrane with advantageous properties, including underwater super-oleophobic/super-hydrophilicity, high oil-water separation efficiency, high circulating rate and stability, has significant potential in separation and collection of oily sewage.

Self-Assembly of Shark Scale-Patterned Tunable Superhydrophobic/Antifouling Structures with Visual Color Response

The stacked riblet-like shark scales, also known as dermal denticles, allow them to control the boundary layer flow over the skin and to reduce interactions with any biomaterial attached, which guide the design of antifouling coatings. Interestingly, shark scales are with a wide variation in geometry both across species and body locations, thereby displaying diversified antifouling capabilities. Inspired by the multifarious denticles, a stretchable shark scale-patterned silica hollow sphere colloidal crystal/polyperfluoroether acrylate-polyurethane acrylate composite film is engineered through a scalable self-assembly approach. Upon stretching, the patterned photonic crystals feature different short-term antibacterial and long-term anti-biofilm performances with a distinguished color response under varied elongation ratios. To gain a better understanding, the dependence of elongation ratio on antiwetting behaviors, antifouling performances, and structural color changes has also been investigated in this research.

Preparation and Characterization of a Janus Membrane with an "Integrated" Structure and Adjustable Hydrophilic Layer Thickness

Oil-water emulsions are types of wastewater that are difficult to treat. A polyvinylidene fluoride hydrophobic matrix membrane was modified using a hydrophilic polymer, poly(vinylpyrrolidone-vinyltriethoxysilane), to form a representative Janus membrane with asymmetric wettability. The performance parameters of the modified membrane, such as the morphological structure, the chemical composition, the wettability, the hydrophilic layer thickness, and the porosity, were characterized. The results showed that the hydrolysis, migration, and thermal crosslinking of the hydrophilic polymer in the hydrophobic matrix membrane contributed to an effective hydrophilic layer on the surface. Thus, a Janus membrane with unchanged membrane porosity, a hydrophilic layer with controllable thickness, and hydrophilic/hydrophobic layer "structural integration" was successfully prepared. The Janus membrane was used for the switchable separation of oil-water emulsions. The separation flux of the oil-in-water emulsions on the hydrophilic surface was 22.88 L·m^-2·h^-1 with a separation efficiency of up to 93.35%. The hydrophobic surface exhibited a separation flux of 17.45 L·m^-2·h^-1 with a separation efficiency of 91.47% for the water-in-oil emulsions. Compared to the lower flux and separation efficiency of purely hydrophobic and hydrophilic membranes, the Janus membrane exhibited better separation and purification effects for both oil-water emulsions.

Structure-Activity Relationship between the Superhydrophilic Nanowire Structure and the Oil Dewetting Property

Materials require specific surface structures to achieve the best performance, but achieving an optimal structural design requires a systematic study of how structure affects performance. In this work, we comprehensively and systematically investigated the structure-activity relationship between the nanowire structure and the oil dewetting self-cleaning performance. It is easy for an oil droplet to enter this structure, but it is difficult for it to escape from the gaps between the structures even under the action of water. So, the oil dewetting ability is greatly reduced, showing that this "easy to enter and difficult to exit" mode is very disadvantageous for oil desorption. Moreover, if the structure is dissolved during the test, the oil dewetting ability will be restored. The desorption effect is affected by structural parameters and reaction conditions, which further verifies the negative effect of this structure. In contrast, copper(II) oxide nanowires completely lose their self-cleaning ability due to the enhancement of hydrophobicity and oleophilicity, and the larger-diameter copper(II) oxalate nanorods exhibit a "difficult to enter and difficult to exit" mode, leading to the partial recovery of the oil dewetting performance. This study helps us deeply understand the influence of the surface microstructure on the oil dewetting performance and lay a solid foundation for further appropriate structural design.

Anti-Oil-Adhesion Property of Superhydrophilic/Underwater Superoleophobic Phytic Acid-FeIII Complex Coatings

Crude oil adhesion issues are widespread in the petroleum industry, leading to inefficient production and high maintenance costs. Developing efficient antifouling materials and investigating the microscopic adhesion mechanism are of substantial significance. In the present work, a superhydrophilic/underwater superoleophobic PAFC coating with excellent antifouling properties was constructed by the coordination-driven self-assembly of phytic acid (PA) and FeCl₃ (FC). The atomic force microscope (AFM) droplet probe technique was employed to elucidate the underlying mechanism of the anti-oil-adhesion property of the PAFC coating. Results showed that the PAFC modification achieved the optimum effect at a molar ratio of 1:3 between PA and Fe^III. Applying a (3-aminopropyl)triethoxysilane (APTES) interlayer can effectively improve the performance of the PAFC coating on silica substrates. AFM droplet probe experiments indicated that the adhesion force between submerged micrometer-sized oil droplets and PAFC-modified substrates was significantly weaker than that with the untreated substrate. Meanwhile, the adhesion forces between oil droplets and surfaces were inversely proportional to the contact angle of the oil in water and were enhanced by higher salinity, lower collision velocity, and stronger loading force. The oil injection and wall sticking tests also confirmed the effectiveness of the PAFC modification in resisting the adhesion of crude oil.

Crosslinked biomimetic coating modified stainless-steel-mesh enables completely self-cleaning separation of crude oil/water mixtures

The development of high-flux, durable and completely self-cleaning membranes is highly desired for separation of massive oil/water mixtures. Herein, differently crosslinked poly(2-methacryloyloxylethyl phosphorylcholine) (PMPC) brush grafted stainless steel mesh (SSM) membranes (SSM/PMPCs) were fabricated by integrating of mussel inspired universal adhesion and crosslinking chemistry with surface-initiated activators regenerated by electron transfer atom transfer radical polymerization (SI-ARGET-ATRP). The durability and self-cleaning performance of the prepared SSM membranes were evaluated by separating sticky crude oil/water mixtures in a continuous recycling dead-end filtration device. The water filtration flux driven by gravity reached 60,000 L⋅m^-2⋅h^-1 with a separation efficiency of over 99.98%. Furthermore, zero-flux-decline was observed during a 5 h continuous filtration when assisted by mechanical stirring. More significantly, such a completely self-cleaning separation of the well crosslinked SSM/PMPC2 membrane under optimized flux and stirring conditions had been operated cumulatively for 190 h in 30 days without any additional cleaning. These significant advances are more promising for practical applications in crude oil-contaminated water treatments and massive oil/water mixture separation.

Protonated cross-linkable nanocomposite coatings with outstanding underwater superoleophobic and anti-viscous oil-fouling properties for crude oil/water separation

Superhydrophilic/underwater superoleophobic coatings that effectively prevent viscous oil contamination have been of considerable interest for the great potential in oil spill remediation and oilfield wastewater treatment. In the present work, a protonated cross-linkable nanocomposite coating with robust underwater superoleophobicity and intensified hydration capability is proposed through the synthesis of active polymeric nanocomplex (PNC), cross-linking reaction between PNC and hydrophilic chitosan (CS), and final protonation to further improve water affinity. Benefiting from the hierarchical structure and strong hydration capability induced by electrostatic interactions and hydrogen bondings, the nanocomposite coating coated textile exhibits excellent superhydrophilicity (within 0.28 s with water contact angle reaching 0°), underwater superoleophobicity (underwater crude oil contact angle at 160°), and ultralow oil adhesion even to highly viscous silicone oil. Moreover, the nanocomposite coating presents a robust chemical resistance, mechanical tolerance, and storage stability. Simultaneously, the nanocomposite coating adapts well to various porous substrates (e.g., stainless steel mesh and Ni sponge) with great anti-oil-fouling and self-cleaning performances. Importantly, the coating coated textile is successfully applied in crude oil/water separation with excellent efficiency and repeatability. The findings conceivably stand out as a new methodology to fabricate superhydrophilic/underwater superoleophobic materials with outstanding anti-viscous oil-fouling property for practically treating oily wastewater.

One-step fabrication of transparent Barite colloid with dual superhydrophilicity for anti-crude oil fouling and anti-fogging

HYPOTHESIS

Transparent superhydrophilic coatings are very promising in various scenarios. Appropriate fabrication of colloid coatings with superhydrophilicity both in air and under oil would enlarge their application potential in anti-oil fouling and facilitate anti-fogging of transparent surfaces.

EXPERIMENTS

The Barite colloid was obtained from a one-step precipitation method and was transferred onto glasses to prepare transparent coatings with different thicknesses simply by dip-coating. Then, the impact of thickness on wettability and property was studied through the investigation of wettability in various phase, anti-crude oil fouling performance and anti-fogging ability.

FINDINGS

Similar surface morphology and roughness of these coatings were achieved and all the coated surfaces showed ultra-hydrophilicity both in air and under oil. Moreover, the hydrophilicity in air and under oil was found to deteriorate with the decrease of coatings' thickness and dual superhydrophilicity could be achieved on thick coatings. More importantly, excellent anti-crude oil fouling property and durable anti-fogging ability were realized on these transparent coatings with dual superhydrophilicity.

Polyphenol-Metal Ion Redox-Induced Gelation System for Constructing Plant Protein Adhesives with Excellent Fluidity and Cold-Pressing Adhesion

Soy protein (SP) adhesives can resolve several problems with aldehyde-based adhesives, including formaldehyde release and excessive dependence on petroleum-based materials. Nevertheless, their development is hindered by the lack of balance between fluidity and high cold-pressing adhesive strength. A dynamically cross-linked SP adhesive with excellent fluidity and cold-pressing adhesion was developed in this study based on the polyphenol-metal ion redox-induced gelation system. SP was blended with acrylamide (AM), ammonium persulfate (APS), and the tannic acid (TA)-Fe³⁺ complex to prepare an adhesive gel precursor with good fluidity. In situ gelation of SP adhesive was then achieved via AM polymerization, as initiated by redox between TA and Fe³⁺. As expected, the prepared adhesive gel exhibited outstanding cold-pressing bonding strength (650 kPa) to the veneers compared to the neat SP adhesive, which has almost no cold-pressing bonding strength to the veneers. The TA-Fe³⁺ complex induced an in situ gelation system, which endowed the SP adhesive with strong cohesion; the topological entanglement of the adhesive gel in the veneers contributed to tight interfacial combinations. The TA-Fe³⁺ complex served not only as an accelerator of SP adhesive gelation but also as a "cross-linking core" for the cross-link SP adhesive system. The prepared SP-based adhesive also exhibited outstanding hot-pressing bonding strength and mildew resistance. The proposed polyphenol-metal ion-induced in situ gelation strategy may provide a new approach for developing advanced vegetable protein adhesives to replace aldehyde adhesives.

Large-Scale Dewetting via Surfactant-Laden Droplet Impact

The dewetting phenomenon of a liquid film in the presence of a surfactant exists in various natural, industrial, and biomedical processes but still remains mysterious in some specific scenarios. Here, we investigate the dewetting behavior of water films initiated by surfactant-laden droplet impact and show that the maximum dewetting diameter can even reach more than 50 times that of the droplet size. We identify the S-type variation of the dewetting area and demonstrate its correlation to the dynamic surface tension reduction. From a viewpoint of energy conversion, we attribute the dewetting to the released surface energy caused by the surfactant addition and establish a linear relation between the maximum dewetting and the surfactant concentration in the film, i.e., d_max² ∝ c_film, which agrees well with the experiments. These results may advance the physics of liquid film dewetting triggered by surfactant injection, which shall further guide practical applications.

Mussel-inspired superhydrophilic membrane constructed on a hydrophilic polymer network for highly efficient oil/water separation

HYPOTHESIS

Superhydrophilic/underwater superoleophobic membrane constructed by hydrophilic polymers possesses great advantage in the separation of oily waste water, due to its intrinsic oil-repellent property. The formation of hydration layer to repel and block oil is considered as the mechanism of underwater superoleophobicity and subsequent oil/water separation. Constructing a stable hydrophilic polymer network on the substrate surface would significantly improve the robustness of hydration layer.

EXPERIMENTS

In this work, a feasible and universal mussel-inspired dip-coating method was developed for constructing stable hydrophilic polymer network onto target substrate surface, via successively immersing substrate membranes into aqueous solutions of polydopamine (PDA) and catechol-functionalized hydrophilic polymer (CFHP). After pre-wetting with water, the polymer network would swell with water to form a thin and stable water film layer, serving as a barrier against oil penetration.

FINDINGS

The as-prepared CFHP/PDA modified membranes exhibit outstanding performance in separating various oil/water mixtures and oil-in-water emulsions stabilized by surfactants, with separation flux up to 5641.1 L·m^-2·h^-1 and separation efficiency achieving 99.98%. The surface modification method developed in this work can be easily extended to various materials and membrane systems, for achieving a variety of practical applications such as industrial wastewater treatment.

Viscous Oil De-Wetting Surfaces Based on Robust Superhydrophilic Barium Sulfate Nanocoating

Viscous oil adherence onto solid surfaces is ubiquitous and has caused intractable fouling problems, impairing the function of solid surfaces in various areas such as optics and separation membranes. Materials with superhydrophilicity and underwater superoleophobicity are very effective in elimination of oil fouling. However, most of them cannot dewet viscous oils and may malfunction without prehydration treatment. Herein, we report a facile and environmental strategy to prepare barium sulfate (BaSO₄) nanocoating to dewet viscous oils on dry surfaces. Abundant surface polar groups (surface hydroxyl) on BaSO₄ nanocoating enhance both hydrophilicity after oil fouling (underoil water contact angle <10°) and underwater superoleophobicity (underwater-oil contact angle >155°) and then facilitate oil dewetting ability. Different oils with viscosity up to 900 mPa·s can be easily eliminated after immersion into water. The results and force analysis also demonstrate that small surface roughness and ultrahydrophilicity under oil are beneficial to achieve oil dewetting property on dry surfaces. Furthermore, BaSO₄ nanocoating displays excellent mechanical, thermal and chemical stability and can maintain oil repellency through various harsh conditions. Outstanding antioil fouling ability also enables the fabric coated by BaSO₄ nanocoating to separate crude oil/water with flux higher than 28 000 Lm^2-h^-1 and separation efficiency larger than 99.9% and maintain effective separation performance even after 100 times of separation. Thus, the robust superhydrophilic BaSO₄ nanocoating is potential in oil dewetting and waste oil remediation.

Synchronous oil/water separation and wastewater treatment on a copper-oxide-coated mesh

Despite remarkable progress in oil/water separation and wastewater treatment, the ability to carry out the two processes in a synchronous manner has remained difficult. Here, synchronous oil/water separation and wastewater treatment were proposed on mesh surfaces coated with copper-oxide particles, which possess superwetting and catalytic properties. The superwetting performance generates additional pressure to achieve the permselectivity of the designed mesh, on which the oil phase is selectively repelled while the water phase passes though easily. Moreover, the catalytic performance of the copper oxide forms reactive oxygen species to purify the water during oil/water separation process. We show that the oil/water separation and catalytic degradation efficiencies for organic pollutants can reach more than 99% by adjusting the content of copper oxide on the mesh surfaces. Such a unique design for integrating multifunctionality on single mesh surfaces strongly underpins the synchronization of oil/water separation and wastewater treatment, which will provide a new insight for separating pure water from industrial oil/water mixtures.

An integrated multifunctional copper-oxide-coated mesh was designed via facile immersing and burning methods, which manifests synchronous oil/water separation and wastewater treatment.

Vapor-Induced Liquid Collection and Microfluidics on Superlyophilic Substrates

Liquid manipulation on solid surfaces has attracted a lot of attention for liquid collection and droplet-based microfluidics. However, manipulation strategies mainly depend on chemical modification and artificial structures. Here, we demonstrate a feasible and general strategy based on the self-shrinkage of the droplet induced via specific vapors to efficiently collect liquids and flexibly carry out droplet-based reactions. The vapor-induced self-shrinkage is driven by Marangoni flow originating from molecular adsorption and diffusion. Under a specific vapor environment, the self-shrinking droplet exhibits unique features including reversible responsiveness, high mobility, and autocoalescence. Accordingly, by building a specific vapor environment, the thin liquid films and random liquid films on superlyophilic substrates can be recovered with a collection rate of more than 95%. Moreover, the vapor system can be used to construct a high-efficiency chemical reaction device. The findings and profound understandings are significant for the development of the liquid collection and droplet-based microfluidics.

Advanced Materials with Special Wettability toward Intelligent Oily Wastewater Remediation

Clean water resources are essential to our human society. Oil leakage has caused water contamination, which leads to serious shortage of clean water, environmental deterioration, and even increasing number of deaths. It is of great urgency to solve the oil-polluted water problems worldwide. Efficient oil/water separation, especially emulsified oil/water mixture separation, is widely used to mitigate water pollution issues. Recently, advanced materials with special wettability have been employed for oily wastewater remediation. Moreover, by endowing them with various intelligent functions, smart materials can effectively separate complex oil/water mixtures including extremely stable emulsions. In this review, oil/water separation mechanisms and various fabrication methods of special wettability separation materials are summarized. We highlight the special wettable materials with intelligent functions, including photocatalytic, self-healing, and switchable oil/water separation materials, which can achieve self-cleaning, self-healing, and efficient oily wastewater treatment. In each section, the acting mechanisms, fabricating technologies, representative studies, and separation efficiency are briefly introduced. Lastly, the challenges and outlook for oil/water separation based on the special wettability materials are discussed.

Facile preparation of cotton fabric with superhydrophilicity–oleophobicity in air and superoleophobicity under water by using branched polyethyleneimine/perfluorooctanoic acid composites

Preparation of cotton fabric with superhydrophilicity-oleophobicity in the air and superoleophobicity under water by using branched polyethyleneimine/perfluorooctanoic acid composites and its application in gravity-controlled oil-water separation.

One-Step and Low-Cost Designing of Two-Layered Active-Layer Superhydrophobic Silicalite-1/PDMS Membrane for Simultaneously Achieving Superior Bioethanol Pervaporation and Fouling/Biofouling Resistance

Recently, the coupling of biofuel fermentation broths and pervaporation has been receiving increasing attention. Some challenges, such as the destructive effects of constituents of the real fermentation broth on the membrane performances, the lethal effects of the membrane surface chemical modifiers on the microorganisms, and being expensive, are against this concept. For the first time, a continuous study on the one-step and low-cost preparation of superhydrophobic membranes for bioethanol separation is made to address these challenges. In our previous work, spraying as a fast, scalable, and low-cost procedure was applied to fabricate the one-layered active-layer hydrophobic (OALH) silicalite-1/polydimethylsiloxane (PDMS) membrane on the low-cost mullite support. In this work, the spraying method was adopted to fabricate a two-layered active-layer superhydrophobic (TALS) silicalite-1/PDMS membrane, where the novel active layer consisted of two layers with different hydrophobicities and densities. Contact-angle measurements, surface charge determination, scanning electron microscopy, atomic force microscopy, and pervaporation separation using a 5 wt % ethanol solution were used to statically evaluate the fouling/biofouling resistance and pervaporation performances of OALH and TALS membranes in this study. The TALS membrane presented a better resistance and performance. For dynamic experiments, the Box-Behnken design was used to identify the effects of substrates, microorganisms, and nutrient contents as the leading indicators of fermentation broth on the TALS membrane performances for the long-term utilization. The maximum performances of 1.88 kg/m²·h, 32.34, and 59.04 kg/m²·h concerning the permeation flux, separation factor, and pervaporation separation index were obtained, respectively. The dynamic fouling/biofouling resistance of the TALS membrane was also characterized using energy-dispersive X-ray spectroscopy of all the tested membranes. The TALS membrane demonstrated the synergistic resistance of membrane fouling and biofouling. Eventually, the novel TALS membrane was found to have potential for biofuel recovery, especially bioethanol.

Cross-Species Bioinspired Anisotropic Surfaces for Active Droplet Transportation Driven by Unidirectional Microcolumn Waves

Natural evolution has endowed diverse species with distinct geometric micro/nanostructures exhibiting admirable functions. Examples include anisotropic microgrooves/microstripes on the rice leaf surface for passive liquid directional rolling, and motile microcilia widely existed in mammals' body for active matter transportation through in situ oscillation. Till now, bionic studies have been extensively performed by imitating a single specific biologic functional system. However, bionic fabrication of devices integrating multispecies architectures is rarely reported, which may sparkle more fascinating functionalities beyond natural findings. Here, a cross-species design strategy is adopted by combining the anisotropic wettability of the rice leaf surface and the directional transportation characteristics of motile cilia. High-aspect-ratio magnetically responsive microcolumn array (HAR-MRMA) is prepared for active droplet transportation. It is found that just like the motile microcilia, the unidirectional waves are formed by the real-time reconstruction of the microcolumn array under the moving magnetic field, enabling droplet (1-6 μL) to transport along the predetermined anisotropic orbit. Meanwhile, on-demand droplet horizontal transportation on the inclined plane can be realized by the rice leaf-like anisotropic surface, showcasing active nongravity-driven droplet transportation capability of the HAR-MRMA. The directional lossless transportation of droplet holds great potential in the fields of microfluidics, chemical microreaction, and intelligent droplet control system.

Fabrication of pH-Sensitive Superhydrophilic/Underwater Superoleophobic Poly(vinylidene fluoride)-graft-(SiO2 Nanoparticles and PAMAM Dendrimers) Membranes for Oil-Water Separation

The efficient treatment of oil-water emulsions under acidic condition remains a widespread concern. Poly(amidoamine) (PAMAM) dendrimer with hyperbranched structures and a large amount of primary and tertiary amino groups has exhibited advantages to solve this issue. Here, a novel poly(vinylidene fluoride)-graft-(SiO₂ nanoparticles and PAMAM dendrimers) (PVDF-g-SiO₂ NPs/PAMAM) membrane was fabricated using a surface-grafting strategy. SiO₂ NPs were immobilized on PVDF-g-poly(acrylic acid) (PAA) membranes for improving the surface roughness, and PAMAM dendrimers were further immobilized on the membrane surface by interfacial polymerization (IP) for improving the surface energy. The obtained membrane demonstrated a water contact angle and a stable underwater-oil contact angle of 0° and >150°, respectively. These characteristics endowed the membrane with excellent water permeability [>3100 L/(m²·h) at 0.9 bar] and separation efficiency (>99%) during oil-water separation. Furthermore, the PAMAM chain will extend from a collapsed state into a fully extension state because of the protonation of amine groups under acidic condition, thus achieving a low underwater oil-adhesion property, fouling resistance, desirable stability, and recyclability (over 12 cycles) during usage. This work shows a promising prospect for the treatment of corrosive emulsions under acidic condition.