Synthesis of Porous Si/C Composite Nanosheets from Vermiculite with a Hierarchical Structure as a High-Performance Anode for Lithium-Ion Battery

Suppression Strategies for Si Anode Volume Expansion in Li-Ion Batteries Based on Structure Design and Modification: A Review

Silicon anodes have received increasing attention due to their exceptionally high theoretical capacity in lithium-ion batteries (LIBs). However, the defect of anode volume expansion caused by solid-electrolyte interphase (SEI) crushing limits the cycle life seriously. To overcome the obstacle, one must understand the mechanism behind anode volume expansion prior to exploring the suppression strategies. In this review, the recent advances in Si-based anode modification and structural design are categorized comprehensively, the scaled-up framework structures are deeply discussed, and the impacts of various composite structures on cycling performance and Coulombic efficiency are emphasized, particularly the synergistic effects of carbon/MXene assembled with silicon. Some reliable strategies for anode volume expansion restriction have been proposed. The porous structure of monocrystalline silicon spheres reconstructed by alloy sintering can restrain volume expansion effectively due to the reshaped uniform internal stress field. The inner-stress offset induced by Si anode expansion and two-dimensional material layer collapse can provide a perfect inhibition effect on SEI fragmentation when monocrystalline silicon spheres are assembled with graphene or MXene. Moreover, how special nanoshape structures provide anode stability after long cycles are summarized. This current review will be beneficial to facilitate the exploration of strategies for suppression of Si-based anode volume expansion and to pave an avenue for extensive application of Si-based LIBs in the future.

Recent advances and perspectives on intercalation layered compounds part 1: design and applications in the field of energy

Herein, initially, we present a general overview of the global financial support for chemistry devoted to materials science, specifically intercalation layered compounds (ILCs). Subsequently, the strategies to synthesise these host structures and the corresponding guest-host hybrid assemblies are exemplified on the basis of some families of materials, including pillared clays (PILCs), porous clay heterostructures (PCHs), zirconium phosphate (ZrP), layered double hydroxides (LDHs), graphite intercalation compounds (GICs), graphene-based materials, and MXenes. Additionally, a non-exhaustive survey on their possible application in the field of energy through electrochemical storage, mostly as electrode materials but also as electrolyte additives, is presented, including lithium technologies based on lithium ion batteries (LIBs), and beyond LiBs with a focus on possible alternatives such XIBs (X = Na (NIB), K (KIB), Al (AIB), Zn (ZIB), and Cl (CIB)), reversible Mg batteries (RMBs), dual-ion batteries (DIBs), Zn-air and Zn-sulphur batteries and supercapacitors as well as their relevance in other fields related to (opto)electronics. This selective panorama should help readers better understand the reason why ILCs are expected to meet the challenge of tomorrow as electrode materials.

A theoretical study of surface lithium effects on the [111] SiC nanowires as anode materials

CONTEXT

Silicon carbide nanowires (SiCNWs) are considered a promising alternative material for application in lithium-ion batteries, with researchers striving to develop new electrode materials that exhibit high capacity and high charge/discharge rate performance. To gain a deeper understanding of the application of SiCNWs in semiconductor material science and energy supply fields, we investigated the effects of nanoscale and surface lithiation on the electrical and mechanical properties of SiCNWs grown along the [111] direction. First-principles calculation was used to study their geometries, electronic structures, and associated electrochemical properties. Herein, we considered SiCNWs with full hydrogen passivation, full lithium passivation, and mixed passivation at different sizes. The formation energy indicates that the stability of SiCNWs increases with the increasing diameter, and the surface-lithiated SiC nanowires (Li-SiCNWs) are found to be energetically stable. The mixed passivated SiCNWs exhibit the properties of indirect band gap with the increase of lithium atoms on the surface, while the fully lithium passivated nanowires exhibit metallic behavior. Charge analysis shows that a portion of the electrons on the lithium atoms are transferred to the surface atoms of the nanowires and electrons prefer to cluster more near the C atoms. Additionally, Li-SiCNWs still have good mechanical resistance during the lithiation process. The stable open-circuit voltage range and theoretical capacity of these SiCNWs indicate their suitability as anode materials.

METHOD

In this study, Materials Studio 8.0 was used to construct the models of the SiCNWs. And all the density functional theory (DFT) calculations were performed by the Vienna ab initio Simulation Package (VASP). The self-consistent field calculations are performed over a Monkhorst-Pack net of 1 × 1 × 6 k-points. The energy convergence criteria for the self-consistent field calculation were set to 10-5 eV/atom with a cutoff energy of 400 eV.

Strategies for Controlling or Releasing the Influence Due to the Volume Expansion of Silicon inside Si-C Composite Anode for High-Performance Lithium-Ion Batteries

Currently, silicon is considered among the foremost promising anode materials, due to its high capacity, abundant reserves, environmental friendliness, and low working potential. However, the huge volume changes in silicon anode materials can pulverize the material particles and result in the shedding of active materials and the continual rupturing of the solid electrolyte interface film, leading to a short cycle life and rapid capacity decay. Therefore, the practical application of silicon anode materials is hindered. However, carbon recombination may remedy this defect. In silicon/carbon composite anode materials, silicon provides ultra-high capacity, and carbon is used as a buffer, to relieve the volume expansion of silicon; thus, increasing the use of silicon-based anode materials. To ensure the future utilization of silicon as an anode material in lithium-ion batteries, this review considers the dampening effect on the volume expansion of silicon particles by the formation of carbon layers, cavities, and chemical bonds. Silicon-carbon composites are classified herein as coated core-shell structure, hollow core-shell structure, porous structure, and embedded structure. The above structures can adequately accommodate the Si volume expansion, buffer the mechanical stress, and ameliorate the interface/surface stability, with the potential for performance enhancement. Finally, a perspective on future studies on Si-C anodes is suggested. In the future, the rational design of high-capacity Si-C anodes for better lithium-ion batteries will narrow the gap between theoretical research and practical applications.

High-performance composite separators based on the synergy of vermiculite and laponite for lithium-ion batteries

The electrochemical performance and safe operation of the separator plays an important role in lithium-ion batteries. The introduction of inorganic nanoparticles into the separators with organic matter as the matrix effectively improves the thermal stability and wettability of the composite separators, but it also blocks some pores and adversely affects the electrochemical performance. Herein, vermiculite and laponite nanoparticles are introduced into a poly(vinylidene fluoride) matrix to prepare organic-inorganic composite separators for lithium-ion batteries and the synergistic effect of the two inorganic nanofillers is explored. By adding the same amount of the two nanoparticles into the polymer matrix, the prepared separator has the highest ionic conductivity (0.72 mS cm^-1) at room temperature and the lowest interfacial impedance (283 Ω). It has an initial discharge capacity of 161.2 mA h g^-1 at a rate of 0.5C, a coulombic efficiency of 99.5% after 100 cycles, and a high capacity retention rate of 98.4%, which shows excellent rate performance. The results show that the two clay nanoparticles exert their respective advantages and exhibit a synergistic enhancement effect on the battery performance, which inspires new ideas for the preparation of new organic-inorganic composite separators.

Integrating Dually Encapsulated Si Architecture and Dense Structural Engineering for Ultrahigh Volumetric and Areal Capacity of Lithium Storage

High-theoretical-capacity silicon anodes hold promise in lithium-ion batteries (LIBs). Nevertheless, their huge volume expansion (∼300%) and poor conductivity show the need for the simultaneous introduction of low-density conductive carbon and nanosized Si to conquer the above issues, yet they result in low volumetric performance. Herein, we develop an integration strategy of a dually encapsulated Si structure and dense structural engineering to fabricate a three-dimensional (3D) highly dense Ti₃C₂T_x MXene and graphene dual-encapsulated Si monolith architecture (HD-Si@Ti₃C₂T_x@G). Because of its high density (1.6 g cm^-3), high conductivity (151 S m^-1), and 3D dense dual-encapsulated Si architecture, the resultant HD-Si@Ti₃C₂T_x@G monolith anode displays an ultrahigh volumetric capacity of 5206 mAh cm^-3 (gravimetric capacity: 2892 mAh g^-1) at 0.1 A g^-1 and a superior long lifespan of 800 cycles at 1.0 A g^-1. Notably, the thick and dense monolithic anode presents a large areal capacity of 17.9 mAh cm^-2. In-situ TEM and ex-situ SEM techniques, and systematic kinetics and structural stability analysis during cycling demonstrate that such superior volumetric and areal performances stem from its dual-encapsulated Si architecture by the 3D conductive and elastic networks of MXene and graphene, which can provide fast electron and ion transfer, effective volume buffer, and good electrolyte permeability even with a thick electrode, whereas the dense structure results in a large volumetric performance. This work offers a simple and feasible strategy to greatly improve the volumetric and areal capacity of alloy-based anodes for large-scale applications via integrating a dual-encapsulated strategy and dense-structure engineering.

Silicon micron cages derived from a halloysite nanotube precursor and aluminum sacrificial template in molten AlCl3 as an anode for lithium-ion batteries

Porous nanostructures have been proposed a promising strategy to improve the electrochemical performance of Si materials as anodes of lithium-ion batteries (LIBs). However, expensive raw materials and the tedious preparation processes hinder their widespread adoption. In this work, silicon micron cages (SMCs) have been synthesized in molten AlCl₃ through using spherical aluminum particles as a sacrificial template, and the earth-abundant and low-cost natural halloysite clay as a precursor. The aluminum spheres (1–3 μm) not only act as a sacrificial template but also facilitate the formation of silicon branches, which connect together to form SMCs. As anodes for LIBs, the SMC electrode exhibits a high reversible capacity of 1977.5 mA h g⁻¹ after 50 cycles at a current density of 0.2 A g⁻¹, and 1035.1 mA h g⁻¹ after 300 cycles at a current density of 1.0 A g⁻¹. The improved electrochemical performance of SMCs could be ascribed to the micron cage structure, providing abundant buffering space and mesopores for Si expansion. This promising method is expected to offer a pathway towards the scalable application of Si-based anode materials in the next-generation LIB technology.

(1) Silicon micron cages (SMCs) was synthesized using natural halloysite as precursor. (2) The electrochemical performance of SMCs as anode materials of lithium-ion batteries can be improved for the micron cage structure.

Silicon nanosheets derived from silicate minerals: controllable synthesis and energy storage application

Silicon plays a crucial part in developing high-performance energy storage materials, owing to a high specific capacity compared to carbon. Moreover, nanoscale silicon is beneficial for reducing the inherent disadvantage of large volume change during repeated lithiation/de-lithiation, while artificial synthesis methods usually involve complex procedures and high costs. On account of the abundant natural reserve and low cost, the manipulation of silicate minerals is a simple and economical approach to prepare silicon nanosheets. In this regard, this mini review introduces different classes of silicate minerals and summarizes some typical molten salt-assisted reduction methods and other valuable methods applied to prepare silicon nanosheets for energy storage. Finally, the challenges and perspectives in this field are also proposed.

Microscale Silicon-Based Anodes: Fundamental Understanding and Industrial Prospects for Practical High-Energy Lithium-Ion Batteries

To accelerate the commercial implementation of high-energy batteries, recent research thrusts have turned to the practicality of Si-based electrodes. Although numerous nanostructured Si-based materials with exceptional performance have been reported in the past 20 years, the practical development of high-energy Si-based batteries has been beset by the bias between industrial application with gravimetrical energy shortages and scientific research with volumetric limits. In this context, the microscale design of Si-based anodes with densified microstructure has been deemed as an impactful solution to tackle these critical issues. However, their large-scale application is plagued by inadequate cycling stability. In this review, we present the challenges in Si-based materials design and draw a realistic picture regarding practical electrode engineering. Critical appraisals of recent advances in microscale design of stable Si-based materials are presented, including interfacial tailoring of Si microscale electrode, surface modification of SiO_x microscale electrode, and structural engineering of hierarchical microscale electrode. Thereafter, other practical metrics beyond active material are also explored, such as robust binder design, electrolyte exploration, prelithiation technology, and thick-electrode engineering. Finally, we provide a roadmap starting with material design and ending with the remaining challenges and integrated improvement strategies toward Si-based full cells.

In Situ Formed Weave Cage-Like Nanostructure Wrapped Mesoporous Micron Silicon Anode for Enhanced Stable Lithium-Ion Battery

The low-cost and high-capacity micron silicon is identified as the suitable anode material for high-performance lithium-ion batteries (LIBs). However, the particle fracture and severe capacity fading during electrochemical cycling greatly impede the practical application of LIBs. Herein, we first proposed an in situ reduction and template assembly strategy to attain a weave cage-like carbon nanostructure, composed of short carbon nanotubes and small graphene flakes, as a flexible nanotemplate that closely wrapped micron-sized mesoporous silicon (PSi) to form a robust composite construction. The in situ formed weave cage-like carbon nanostructure can remarkably improve the electrochemical property and structural stability of micron-sized PSi during deep galvanostatic cycling and high electric current density owing to multiple attractive advantages. As a result, the rechargeable LIB applying this anode material exhibits improved initial Coulombic efficiency (ICE), excellent rate performance, and cyclic stability in the existing micron-sized PSi/nanocarbon system. Moreover, this anode reached an approximation of 100% ICE after only three cycles and maintains this level in subsequent cycles. This design of flexible nanotemplated platform wrapped micron-sized PSi anode provides a steerable nanoengineering strategy toward conquering the challenge of long-term reliable LIB application.

A surface-engineering-assisted method to synthesize recycled silicon-based anodes with a uniform carbon shell-protective layer for lithium-ion batteries

Yolk-shell silicon/carbon composite encapsulated by uniform carbon shell (Si@C) are becoming an effective method to mitigate volume-related issues of Si-based anodes and maintain an excellent performance for lithium-ion batteries (LIBs). However, a uniform carbon shell in Si@C is difficult to guarantee. Herein, a facile surface-engineering-assisted strategy is described to prepare Si@C composite with low-cost modified recycled waste silicon powders (RWSi) as core coated by a uniform carbon shell-protective layer derived from the pyrolysis of poly (methyl methacrylate) (PMMA) as carbon source (m-RWSi@PMMA-C). In this process, surface-engineering is performed with silane coupling agent kh550 to functionalize the RWSi particles via a silanization reaction, guaranteeing a uniform PMMA coating which will be transformed into carbon shell-protective layer after carbonization. The m-RWSi@PMMA-C electrode delivers an optimal discharge capacity of 1083 mAhg^-1 at 200 mAg^-1 after 200 cycles with an initial capacity of 3176.2 mAhg^-1 and a high initial Coulombic efficiency (ICE) of 75.6%. Based on these results, the recycled silicon-based anode with a uniform carbon shell-protective layer displays great application potential and it also brings a new perspective on silicon-based anodes via surface-engineering method for LIBs.

Enhanced lithium storage performance of porous Si/C composite anodes using a recrystallized NaCl template

Silicon (Si) has recently aroused great interest as a promising anode material for lithium-ion batteries with high energy density due to its high theoretical capacity. However, the application of Si remains a great challenge owing to its extremely large volume change during cycling, thus resulting in dramatic capacity fading. Herein, a novel structure design of the porous Si/C composite with Si nanoparticles embedded in the carbon nanosheets has been successfully achieved by using a recrystallized NaCl template with appropriate particle size. The outermost sheet-like carbon coating can improve the electronic conductivity and contribute to the formation of a more stable solid-electrolyte interphase layer, while the inner void space effectively buffers the volume expansion of Si during the lithiation process. In addition, only a structure with Si particles anchored on the surface of carbon nanosheets has been obtained by using a commercial NaCl template with large particle size, confirming the effective regulation of the NaCl template in the microstructure and thus the electrochemical properties of the Si/C composites. As expected, benefiting from the combination of the outermost carbon coating and recrystallized NaCl-derived porous structure, the as-obtained Si/C composite demonstrates attractive cycling stability and rate performance as an anode material for lithium-ion batteries.

Chemical Vapor Deposition-Assisted Fabrication of Self-Assembled Co/MnO@C Composite Nanofibers as Advanced Anode Materials for High-Capacity Li-Ion Batteries

Constructing the nanostructure of transition metal oxides for high energy density lithium-ion batteries has been widely studied recently. Prompted by the idea that the transition metal can serve as a catalyzer influence on the reversibility of solid-electrolyte interphase films, Co/MnO@C composite nanofibers were designed by electrospinning and chemical vapor deposition methods. The Co/MnO@C electrode showed superior electrochemical performance with a large capacity increase for the first 400 cycles and a high rate performance of 1345 mA h g^-1 at 1000 mA g^-1. There was no obvious decay of capacity over the whole 1000 cycles, demonstrating the excellent cycling stability of the samples. The new design and synthesis of the anodic materials may offer a prototype for high-performance and strong-stability batteries.

A carbon network strategy to synthesize silicon–carbon anodes toward regulated morphologies during molten salt reduction

In this work, a carbon network strategy was proposed to prepare Si/SiO_x/C anodes with regulated morphologies during molten salt reduction.