Multicatalysis Combining 3D-Printed Devices and Magnetic Nanoparticles in One-Pot Reactions: Steps Forward in Compartmentation and Recyclability of Catalysts

Nanotechnologies in ceramic electrochemical cells

Although they are emerging technologies for achieving high-efficiency and green and eco-friendly energy conversion, ceramic electrochemical cells (CECs), i.e. solid oxide electrolysis cells (SOECs) and fuel cells (SOFCs), are still fundamentally limited by their inferior catalytic activities at low temperature, poor thermo-mechanical stability, high material cost, etc. The materials used in electrolytes and electrodes, which are the most important components in CECs, are highly associated with the cell performances. Therefore, rational design of electrolytes and electrodes with excellent catalytic activities and high stabilities at relatively low cost is a meaningful and valuable approach for the development of CECs. Nanotechnology is a powerful tool for improving the material performances in CECs owing to the favourable effects induced by the nanocrystallization of electrolytes and electrodes. Herein, a relatively comprehensive review on the nanotechnologies implemented in CECs is conducted. The working principles of CECs and the corresponding challenges were first presented, followed by the comprehensive insights into the working mechanisms of nanocrystalline materials in CECs. Then, systematic summarization and analyses of the commonly used nano-engineering strategies in the fabrication of CEC materials, including physical and chemical methods, were provided. In addition, the frontiers in the research of advanced electrolyte and electrode materials were discussed with a special emphasis on the modified electrochemical properties derived from nanotechnologies. Finally, the bottlenecks and the promising breakthroughs in nanotechnologies were highlighted in the direction of providing useful references for rational design of nanomaterials for CECs.

Novel monolithic catalysts for VOCs removal: A review on preparation, carrier and energy supply

Volatile organic compounds (VOCs) are considered the culprit of secondary air pollution such as ozone, secondary organic aerosols, and photochemical smog. Among various technologies, catalytic oxidation is considered a promising method for the post-treatment of VOCs. Researchers are sparing no effort to develop novel catalysts to meet the requirements of the catalytic process. Compared with the powdered or granular catalysts, the monolithic catalysts have the advantages of low pressure drop, high utilization of active phases, and excellent mechanical properties. This review summarized the new design of monolithic catalysts (including new preparation methods, new supports, and new energy supply methods) for the post-treatment of VOCs. It addressed the advantages of the new designs in detail, and the scope of applicability for each new monolithic catalyst was also highlighted. Finally, the highly required future development trends of monolithic catalysts for VOCs catalytic oxidation are recommended. We expect this work can inspire and guide researchers from both academic and industrial communities, and help pave the way for breakthroughs in fundamental research and industrial applications in this field.

Synthesis and application of novel urea-benzoic acid functionalized magnetic nanoparticles for the synthesis of 2,3-disubstituted thiazolidin-4-ones and hexahydroquinolines

In this work, we reported the synthesis and application of a new urea-benzoic acid containing ligand [(OEt)3Si(CH2)3-urea-benzoic acid] for the functionalization of silica coated magnetic nanoparticles. The resulting structure, namely Fe3O4@SiO2@(CH2)3-urea-benzoic acid, was characterized through different techniques including FT-IR, SEM, EDX-Mapping, VSM and TGA/DTG analysis. Then, Fe3O4@SiO2@(CH2)3-urea-benzoic acid was applied as a heterogeneous dual acidic and hydrogen bonding catalyst for the synthesis of 2,3-disubstituted thiazolidin-4-ones and hexahydroquinolines under mild and green reaction conditions. More importantly, all of the desired products were obtained with relatively good yields. Also, the catalyst was recovered and reused for four successive runs without significant reduction in yield of the model reaction.

Rational Design and Construction of Monolithic Ordered Mesoporous Co3O4@SiO2 Catalyst by a Novel 3D Printed Technology for Catalytic Oxidation of Toluene

Here, we report a novel 3D printed layered ordered mesoporous template that can encapsulate active Co-MOFs species in a confined way to achieve the goal of monolithic catalyst. The monolithic OM-Co₃O₄@SiO₂-S catalyst can maintain a macroscopic porous layered structure and a microscopic ordered mesoporous structure. This monolithic OM-Co₃O₄@SiO₂-S catalyst has excellent catalytic performance (T₉₀ = 236 °C), water resistance, and thermal stability in the catalytic combustion of toluene. The catalytic performance of the monolithic OM-Co₃O₄@SiO₂-S catalyst is much better than that of many monolithic catalysts reported in the former. Among them, the introduction of binder aluminum phosphate (AP) can effectively enhance the rheological properties of the printing ink, achieve the purpose of ink writing monolithic layered porous material, enrich the acidic point of the monolithic catalyst, and increase the number of reactive oxygen species. This work reveals a novel monolithic catalyst forming strategy that can combine the advantages of ordered mesoporous materials with active species to form macro-layered porous materials and provide ideas and an experimental basis for the elimination of VOCs in industrial applications.

Review on Additive Manufacturing of Catalysts and Sorbents and the Potential for Process Intensification

Additive manufacturing of catalyst and sorbent materials promises to unlock large design freedom in the structuring of these materials, and could be used to locally tune porosity, shape and resulting parameters throughout the reactor along both the axial and transverse coordinates. This contrasts catalyst structuring by conventional methods, which yields either very dense randomly packed beds or very open cellular structures. Different 3D-printing processes for catalytic and sorbent materials exist, and the selection of an appropriate process, taking into account compatible materials, porosity and resolution, may indeed enable unbounded options for geometries. In this review, recent efforts in the field of 3D-printing of catalyst and sorbent materials are discussed. It will be argued that these efforts, whilst promising, do not yet exploit the full potential of the technology, since most studies considered small structures that are very similar to structures that can be produced through conventional methods. In addition, these studies are mostly motivated by chemical and material considerations within the printing process, without explicitly striving for process intensification. To enable value-added application of 3D-printing in the chemical process industries, three crucial requirements for increased process intensification potential will be set out: i) the production of mechanically stable structures without binders; ii) the introduction of local variations throughout the structure; and iii) the use of multiple materials within one printed structure.

3D printed nickel catalytic static mixers made by corrosive chemical treatment for use in continuous flow hydrogenation

Catalytic static mixers, 3D printed from nickel alloys, were treated with etching or leaching solutions to activate their surfaces for use in hydrogenation of alkenes, aldehydes and nitro-groups.

Competitive immune-nanoplatforms with positive readout for the rapid detection of imidacloprid using gold nanoparticles

Two high-sensitivity competitive immune-nanoplatforms based on the inner filter effect (IFE-IN) and magnetic separation (MS-IN) with a positive readout were developed to rapidly detect imidacloprid (IMI) using gold nanoparticles (AuNPs). For IFE-IN, IMI competes with AuNPs-labeled IMI antigens (IMI-BSA-AuNPs) to bind with anti-IMI monoclonal antibody (mAb)-conjugated NaYF4:Yb,Er upconversion nanoparticles, which changes the fluorescence signal at excitation/emission wavelength of 980/544 nm. For MS-IN, the immunocomplex of IMI-BSA-AuNPs and magnetic-nanoparticles-labeled mAb (mAb-MNPs) dissociates in the presence of IMI, and the optical density of IMI-BSA-AuNPs at 525 nm increases with the IMI concentration after magnetic separation. Under the optimal conditions, the IMI concentration producing a 50% saturation of the signal (SC50) and linear range (SC10- SC90) were found to be 4.30 ng mL-1 and 0.47 - 21.37 ng mL-1 for IFE-IN, while 1.21 ng mL-1 and 0.07 - 10.21 ng mL-1 for MS-IN, respectively. Both IFE-IN and MS-IN achieved excellent accuracy for the detection of IMI in different matrices. The quantities of IMI in apple samples detected by IFE-IN and MS-IN were consistent with the high-performance liquid chromatography results. For IFE-IN, analyte competes with AuNPs-labeled-antigen to bind with the mAb-conjugated-UCNPs, which changes the fluorescence signal at 544 nm. For MS-IN, the immunocomplex of AuNPs-labeled-antigen and mAb-conjugated-MNPs dissociates in the presence of analyte, and the optical density of AuNPs-labeled-antigen at 525 nm increases with increasing analyte concentration after separation.

Controlling the structure and photocatalytic properties of three—dimensional aerogels obtained by simultaneous reduction and self-assembly of BiOI/GO aqueous colloidal dispersions

Water pollution affects all living habitats, since it is the most basic element that sustains all life forms and, as an exceptional solvent, it readily makes any compound available for living cells, either nutrients or noxious substances. Elimination of molecular contaminants from water quality is one of the most challenging technical problems that conventional treatments like flocculation and filtration fail short to defeat. Particulate photocatalysts, used to degrade contaminants, have the main drawback of their recovery from the water matrices. The inclusion of photocatalytic nanoparticles (NPs) into a large supporting framework, is presented as an innovative approach aiming to ensure a facile separation from water. To this end, three-dimensional (3D) aerogels with photocatalytic properties were prepared by a simple and scalable method based on the reduction—induced self-assembly of graphene oxide (GO) in the presence of BiOI nanoparticles. With the help of ascorbic acid, as a green reducing agent, partial reduction of GO into reduced graphene oxide (RGO) and self-assembly of both kinds of nanostructures into a porous monolith was achieved. BiOI doped RGO aerogels were further stabilized and morphologically controlled using poly (ethylene glycol) as stabilizer. The photocatalytic performance of these aerogels was evaluated by following the discoloration of methylene blue (MB) solution, under visible light irradiation, showing that structure and dispersion degree of NPs to be fundamental variables. Hence, this methodology is proposed to produce hybrid aerogels with controlled morphology and photocatalytic performance that has the potential to be used in water cleaning procedures.

Customizable Heterogeneous Catalysts: Nonchanneled Advanced Monolithic Supports Manufactured by 3D-Printing for Improved Active Phase Coating Performance

Three-dimensional (3D)-printed catalysts are being increasingly studied; however, most of these studies focus on the obtention of catalytically active monoliths, and thus traditional channeled monolithic catalysts are usually obtained and tested, losing sight of the advantages that 3D-printing could entail. This work goes one step further, and an advanced monolith with specifically designed geometry has been obtained, taking advantage of the versatility provided by 3D-printing. As a proof of concept, nonchanneled advanced monolithic (NCM) support, composed of several transversal discs containing deposits for active phase deposition and slits through which the gas circulates, was obtained and tested in the CO-PrOx reaction. The results evidenced that the NCM support showed superior catalytic performance compared to conventional channeled monoliths (CMs). The region of temperature in which the active phase can work under chemical control, and thus in a more efficient way, is increased by 31% in NCM compared to the powdered or the CM sample. Turbulence occurs inside the fluid path through the NCM, which enhances the mass transfer of reagents and products toward and from the active sites to the fluid bulk favoring the chemical reaction rate. The nonchanneled monolith also improved heat dispersion by the tortuous paths, reducing the local temperature at the active site. Thus, the way in which reactants and products are transported inside the monoliths plays a crucial role, and this is affected by the inner geometry of the monoliths.

3D Printing in Heterogeneous Catalysis-The State of the Art

This paper describes the process of additive manufacturing and a selection of three-dimensional (3D) printing methods which have applications in chemical synthesis, specifically for the production of monolithic catalysts. A review was conducted on reference literature for 3D printing applications in the field of catalysis. It was proven that 3D printing is a promising production method for catalysts.

Metal 3D printing technology for functional integration of catalytic system

Mechanical properties and geometries of printed products have been extensively studied in metal 3D printing. However, chemical properties and catalytic functions, introduced by metal 3D printing itself, are rarely mentioned. Here we show that metal 3D printing products themselves can simultaneously serve as chemical reactors and catalysts (denoted as self-catalytic reactor or SCR) for direct conversion of C1 molecules (including CO, CO₂ and CH₄) into high value-added chemicals. The Fe-SCR and Co-SCR successfully catalyze synthesis of liquid fuel from Fischer-Tropsch synthesis and CO₂ hydrogenation; the Ni-SCR efficiently produces syngas (CO/H₂) by CO₂ reforming of CH₄. Further, the Co-SCR geometrical studies indicate that metal 3D printing itself can establish multiple control functions to tune the catalytic product distribution. The present work provides a simple and low-cost manufacturing method to realize functional integration of catalyst and reactor, and will facilitate the developments of chemical synthesis and 3D printing technology.

Metal 3D printing is a very promising technology to revolutionize catalytic systems. Here the authors show that metal 3D printing products themselves can simultaneously serve as chemical reactors and catalysts for conversion of C1 molecules into high value-added chemicals.