Anticorrosion and Cytocompatibility Assessment of Graphene-Doped Hybrid Silica and Plasma Electrolytic Oxidation Coatings for Biomedical Applications

The effect of silica NPs incorporation on protective properties of oxide layers formed by PEO on Mg97Y2Zn1 alloy with LPSO-phase

The inherited chemical inhomogeneity in oxide layers obtained by plasma electrolytic oxidation (PEO) on the magnesium alloy Mg97Y2Zn1 is associated to long-period stacking-ordered (LPSO) phase present in the treated alloy. This heterogeneity results in decrease of corrosion resistance and adhesion strength. The problem was solved by adding silica nanoparticles (NPs) into the electrolyte under PEO. According to the model developed, NPs which are harder than the oxide layer and being electrically charged, can be accelerated by an electric field and penetrate deep into the layer. The near-surface incorporation of NPs results in branching of the local breakdowns of vapor-gas bubbles that leads to an increase of the volumes of oxide layer and improvement of its properties.

Advances in the Modification of Silane-Based Sol-Gel Coating to Improve the Corrosion Resistance of Magnesium Alloys

As the lightest structural materials, magnesium (Mg) alloys play a significant role in vehicle weight reduction, aerospace, military equipment, energy saving, and emission reduction. However, the poor corrosion resistance of Mg alloys has become a bottleneck restricting its wide application. Developing a good surface protective coating can effectively improve the corrosion resistance of Mg alloys. The silane-based sol-gel coating technology has been widely used in the corrosion protection of Mg alloys in recent years due to its advantages of simple process, accessible tailoring of film composition and structure, and excellent corrosion resistance. Whereas the synthesis of sol-gel coatings includes the hydrolysis and dehydration process, which may inherently contain micron or nano defects in the coatings, thereby making it detrimental to the anti-corrosion effect. Therefore, in order to enhance their protection against corrosion, the appropriate modification of sol-gel coatings has become a current research hotspot. This review is based on the modification methods of silane-based sol-gels on the surface of Mg alloys, which are divided into four categories: bare sol-gel, nanoparticles, corrosion inhibitors, and sol-gel-based composite coatings. The modification methods and corrosion protection mechanism are discussed respectively, and the application, development, and research strategies of silane-based sol-gel coatings are included.