Protonated Iridate Nanosheets with a Highly Active and Stable Layered Perovskite Framework for Acidic Oxygen Evolution

Proton-Conducting, Vacancy-Rich HxIrOy Nanosheets for the Fabrication of Low-Ionomer-Dependent Anode Catalyst Layer in PEM Water Electrolyzer

The anode catalyst layer is composed of catalytically functional IrOx and protonic conducting ionomer and largely dictates catalytic performance of proton exchange membrane water electrolyzer (PEMWE). Here, we report a new type of anode nanocatalyst that possesses both IrOx's catalytic function and high proton conductivity that traditional anode catalysts lack and demonstrate its ability to construct high-performance, low-ionomer-dependent anode catalyst layer, the interior of which-about 85% of total catalyst layer-is free of ionomers. The proton-conducting anode nanocatalyst is prepared via protonation of layered iridate K0.5(Na0.2Ir0.8)O2 and then exfoliation to produce cation vacancy-rich, 1 nm-thick iridium oxide nanosheets (labeled as □-HxIrOy). Besides being a proton conductor, the □-HxIrOy is found to have abundant catalytic active sites for the oxygen evolution reaction due to the optimization of both edge and in-plane iridium sites by multiple cation vacancies. The dual functionality of □-HxIrOy allows the fabrication of low-iridium-loading, low-ionomer-dependent anode catalyst layer with enhanced exposure of catalytic sites and reduced electronic contact resistance, in contrast to common fully mixed catalyst/ionomer layers in PEMWE. This work represents an example of realizing the structural innovation in anode catalyst layer through the bifunctionality of anode catalyst.

Beyond conventional structures: emerging complex metal oxides for efficient oxygen and hydrogen electrocatalysis

The core of clean energy technologies such as fuel cells, water electrolyzers, and metal-air batteries depends on a series of oxygen and hydrogen-based electrocatalysis reactions, including the oxygen reduction reaction (ORR), oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), which necessitate cost-effective electrocatalysts to improve their energy efficiency. In the recent decade, complex metal oxides (beyond simple transition metal oxides, spinel oxides and ABO3 perovskite oxides) have emerged as promising candidate materials with unexpected electrocatalytic activities for oxygen and hydrogen electrocatalysis owing to their special crystal structures and unique physicochemical properties. In this review, the current progress in complex metal oxides for ORR, OER, and HER electrocatalysis is comprehensively presented. Initially, we present a brief description of some fundamental concepts of the ORR, OER, and HER and a detailed description of complex metal oxides, including their physicochemical characteristics, synthesis methods, and structural characterization. Subsequently, we present a thorough overview of various complex metal oxides reported for ORR, OER, and HER electrocatalysis thus far, such as double/triple/quadruple perovskites, perovskite hydroxides, brownmillerites, Ruddlesden-Popper oxides, Aurivillius oxides, lithium/sodium transition metal oxides, pyrochlores, metal phosphates, polyoxometalates and other specially structured oxides, with emphasis on the designed strategies for promoting their performance and structure-property-performance relationships. Moreover, the practical device applications of complex metal oxides in fuel cells, water electrolyzers, and metal-air batteries are discussed. Finally, some concluding remarks summarizing the challenges, perspectives, and research trends of this topic are presented. We hope that this review provides a clear overview of the current status of this emerging field and stimulate future efforts to design more advanced electrocatalysts.

Ensuring Stability of Anode Catalysts in PEMWE: From Material Design to Practical Application

Proton Exchange Membrane Water Electrolysis (PEMWE) has emerged as a clean and effective approach for the conversion and storage of renewable electricity, particularly due to its compatibility with fluctuating photovoltaic and wind power. However, the high cost and limited performance of iridium oxide catalysts (i. e. IrO2) used as anode catalyst in industrial PEM electrolyzers remain significant obstacles to widespread application. Although numerous low-cost and efficient alternative catalysts have been developed in laboratory research, comprehensive stability studies critical for industrial use are often overlooked. This leads to the failure of performance transfer from catalysts tested in liquid half-cell systems to those employed in PEM electrolyzers. This concept presents a thorough overview for the stability issues of anode catalysts in PEMWE, and discuss their degradation mechanisms in both liquid half-cell systems and PEM electrolyzers. We summarize the comprehensive protocols for assessment and characterization, analyze the effective strategies for stability optimization, and explore the opportunities for designing viable anode catalysts for PEM electrolyzers.

Integrating Interactive Ir Atoms into Titanium Oxide Lattice for Proton Exchange Membrane Electrolysis

Iridium (Ir)-based oxide is the state-of-the-art electrocatalyst for acidic water oxidation, yet it is restricted to a few Ir-O octahedral packing modes with limited structural flexibility. Herein, the geometric structure diversification of Ir is achieved by integrating spatially correlated Ir atoms into the surface lattice of TiO2 and its booting effect on oxygen evolution reaction (OER) is investigated. Notably, the resultant i-Ir/TiO2 catalyst exhibits much higher electrocatalytic activity, with an overpotential of 240 mV at 10 mA cm-2 and excellent stability of 315 h at 100 mA cm-2 in acidic electrolyte. Both experimental and theoretical findings reveal that flexible Ir─O─Ir coordination with varied geometric structure plays a crucial role in enhancing OER activity, which optimize the intermediate adsorption by adjusting the d-band center of active Ir sites. Operando characterizations demonstrate that the interactive Ir─O─Ir units can suppress over-oxidation of Ir, effectively widening the stable region of Ir species during the catalytic process. The proton exchange membrane (PEM) electrolyzer, equipped with i-Ir/TiO2 as an anode, gives a low driving voltage of 1.63 V at 2 A cm-2 and maintains stable performance for over 440 h. This work presents a general strategy to eliminate the inherent geometric limitations of IrOx species, thereby inspiring further development of advanced catalyst designs.

Rational design of water splitting electrocatalysts through computational insights

Electrocatalytic water splitting is vital for the sustainable production of green hydrogen. Electrocatalysts, including those for the hydrogen evolution reaction at the cathode and the oxygen evolution reaction at the anode, are crucial in determining the overall performance of water splitting. Traditional methods for electrocatalyst development often rely on trial-and-error, which can be time-consuming and inefficient. Recent advancements in computational techniques provide more systematic and predictive strategies for catalyst design. This review article explores the role of computational insights in the development of water-splitting electrocatalysts. We start by giving an introduction of electrocatalytic water splitting mechanisms. Then, fundamental theories such as the Sabatier principle and scaling relationships are reviewed, which provide a theoretical basis for catalytic activity. We also discuss thermodynamic, electronic, and geometric descriptors used to guide catalyst design and provide an in-depth discussion of their applications and limitations. Advanced computational approaches, including high-throughput screening, machine learning, solvation models and Ab initio molecular dynamics, are also highlighted for their ability to accelerate catalyst discovery and simulate realistic reaction conditions. Finally, we propose future research directions aimed at searching universal descriptors, expanding data sets, and integrating developing interpretable models with catalyst design.

Optimal Electrocatalyst Design Strategies for Acidic Oxygen Evolution

Hydrogen, a clean resource with high energy density, is one of the most promising alternatives to fossil. Proton exchange membrane water electrolyzers are beneficial for hydrogen production because of their high current density, facile operation, and high gas purity. However, the large-scale application of electrochemical water splitting to acidic electrolytes is severely limited by the sluggish kinetics of the anodic reaction and the inadequate development of corrosion- and highly oxidation-resistant anode catalysts. Therefore, anode catalysts with excellent performance and long-term durability must be developed for anodic oxygen evolution reactions (OER) in acidic media. This review comprehensively outlines three commonly employed strategies, namely, defect, phase, and structure engineering, to address the challenges within the acidic OER, while also identifying their existing limitations. Accordingly, the correlation between material design strategies and catalytic performance is discussed in terms of their contribution to high activity and long-term stability. In addition, various nanostructures that can effectively enhance the catalyst performance at the mesoscale are summarized from the perspective of engineering technology, thus providing suitable strategies for catalyst design that satisfy industrial requirements. Finally, the challenges and future outlook in the area of acidic OER are presented.

Ruthenium Single-Atom Modulated Protonated Iridium Oxide for Acidic Water Oxidation in Proton Exchange Membrane Electrolysers

Proton exchange membrane water electrolysers promise to usher in a new era of clean energy, but they remain a formidable obstacle in designing active and durable electrocatalysts for the acidic oxygen evolution reaction (OER). In this study, a protonated iridium oxide embedded with single-atom dispersed ruthenium atoms (H3.8Ir1- xRuxO4) that demonstrates exceptional activity and stability in acidic water oxidation is introduced. The single Ru dopants favorably induce localized oxygen vacancies in the Ir─O lattice, synergistically strengthening the adsorption of OOH* intermediates and enhancing the intrinsic OER activity. In addition, the preferential oxidation of Ru and the electronegativity of the oxygen vacancies significantly stabilize the Ir─O active sites, improving the OER stability. Consequently, the H3.8Ir1─ xRuxO4 catalyst shows an overpotential of 255 mV at 10 mA cm-2 and displays exceptional catalytic endurance in acidic electrolytes, surpassing 1100 h, representing a remarkable one-order-of-magnitude increase in stability compared to that of pristine H3.8IrO4. A proton exchange membrane electrolyser utilizing the H3.8Ir1- xRuxO4 catalyst as an anode exhibits stable performance for more than 1280 h under a high current density of 2 A cm-2.

Boosting Oxygen Evolution Reaction Performance on NiFe-Based Catalysts Through d-Orbital Hybridization

Anion-exchange membrane water electrolyzers (AEMWEs) for green hydrogen production have received intensive attention due to their feasibility of using earth-abundant NiFe-based catalysts. By introducing a third metal into NiFe-based catalysts to construct asymmetrical M-NiFe units, the d-orbital and electronic structures can be adjusted, which is an important strategy to achieve sufficient oxygen evolution reaction (OER) performance in AEMWEs. Herein, the ternary NiFeM (M: La, Mo) catalysts featured with distinct M-NiFe units and varying d-orbitals are reported in this work. Experimental and theoretical calculation results reveal that the doping of La leads to optimized hybridization between d orbital in NiFeM and 2p in oxygen, resulting in enhanced adsorption strength of oxygen intermediates, and reduced rate-determining step energy barrier, which is responsible for the enhanced OER performance. More critically, the obtained NiFeLa catalyst only requires 1.58 V to reach 1 A cm-2 in an anion exchange membrane electrolyzer and demonstrates excellent long-term stability of up to 600 h.

Sulfurized NiFe2O4 Electrocatalyst with In Situ Formed Fe-NiOOH Nanoparticles to Realize Industrial-Level Oxygen Evolution

Constructing composite catalysts with refined geometric control and optimal electronic structure provides a promising route to enhance electrocatalytic performance toward the oxygen evolution reaction (OER). Herein, a composite catalyst is prepared with multiple components using chemical vapour deposition method to transform crystalline NiFe2O4 into crystalline NiFe2O4@amorphous S-NiFe2O4 with core-shell structure (C-NiFe2O4@A-S-NiFe2O4), and Fe-NiOOH nanoparticles are subsequently in situ generated on its surface during the process of electrocatalytic OER. The C-NiFe2O4@A-S-NiFe2O4 catalyst exhibits a low overpotential of 275 mV while possessing an excellent stability for 500 h at 10 mA cm-2. The anion exchange membrane water electrolyzer with C-NiFe2O4@A-S-NiFe2O4 anode catalyst obtains a current density of 4270 mA cm- 2 at 2.0 V. Further, in situ Raman spectroscopy result demonstrates that in situ generated Fe-NiOOH nanoparticles are revealed to act as the catalytic active phase for catalyzing the OER. Besides, introducing A-S-NiFe2O4 in C-NiFe2O4@A-S-NiFe2O4 facilitates the formation of Fe-NiOOH nanoparticles with high-valency Ni, thus increasing the proportion of lattice oxygen-participated OER. This work not only provides an alternative strategy for the design of high-performance catalysts, but also lays a foundation for the exploration of catalytic mechanisms.

Research progress on layered metal oxide electrocatalysts for an efficient oxygen evolution reaction

Hydrogen, highly valued for its pristine cleanliness and remarkable efficiency as an emerging energy source, is anticipated to ascend to a preeminent status within the forthcoming energy landscape. Electrocatalytic water splitting is considered a pivotal, eco-friendly, and sustainable strategy for hydrogen production. The substantial energy consumption stemming from oxygen evolution side reactions significantly impedes the commercial viability of water electrolysis. Consequently, the pursuit of a cost-effective and efficacious oxygen evolution reaction (OER) catalyst stands as an imperative strategy for realizing hydrogen production via water electrolysis. Layered metal oxides, owing to their robust anisotropic properties, versatile adjustability, and extensive surface area, have emerged as suitable candidates for OER catalysts. However, owing to the distinctive attributes of layered metal oxides, ongoing investigations into these materials are slightly fragmented, lacking universal consensus. This article comprehensively surveys the recent advancements in layered metal oxide-based OER catalysts, categorized into single metal oxides, alkali cobalt oxides, perovskites, and miscellaneous metal oxides. Initially, the main OER intermediate reaction steps of layered metal oxides are scrutinized. Subsequently, the design, mechanism, and application of several pivotal layered metal oxides in the OER are systematically delineated. Finally, a summary is provided, alongside the proposal of future research trajectories and challenges encountered by layered metal oxides, with the aspiration that this paper may serve as a valuable reference for scholars in the field.

Optimizing Edge Active Sites via Intrinsic In-Plane Iridium Deficiency in Layered Iridium Oxides for Oxygen Evolution Electrocatalysis

Improving catalytic activity of surface iridium sites without compromising catalytic stability is the core task of designing more efficient electrocatalysts for oxygen evolution reaction (OER) in acid. This work presents phase transition of a bulk layered iridate Na2IrO3 in acid solution at room temperature, and subsequent exfoliation to produce 2D iridium oxide nanosheets with around 4 nm thickness. The nanosheets consist of OH-terminated, honeycomb-type layers of edge-sharing IrO6 octahedral framework with intrinsic in-plane iridium deficiency. The nanosheet material is among the most active Ir-based catalysts reported for acidic OER and gives an iridium mass activity improvement up to a factor of 16.5 over rutile IrO2 nanoparticles. The material also exhibits good catalytic and structural stability and retains the catalytic activity for more than 1300 h. The combined experimental and theoretical results demonstrate that edge Ir sites of the layer are active centers for OER, with structural hydroxyl groups participating in the catalytic cycle of OER via a non-traditional adsorbate evolution mechanism. The existence of intrinsic in-plane iridium deficiency is the key to building a unique local environment of edge active sites that have optimal surface oxygen adsorption properties and thereby high catalytic activity.

Highly Crystalline Iridium-Nickel Nanocages with Subnanopores for Acidic Bifunctional Water Splitting Electrolysis

Developing efficient bifunctional materials is highly desirable for overall proton membrane water splitting. However, the design of iridium materials with high overall acidic water splitting activity and durability, as well as an in-depth understanding of the catalytic mechanism, is challenging. Herein, we successfully developed subnanoporous Ir3Ni ultrathin nanocages with high crystallinity as bifunctional materials for acidic water splitting. The subnanoporous shell enables Ir3Ni NCs optimized exposure of active sites. Importantly, the nickel incorporation contributes to the favorable thermodynamics of the electrocatalysis of the OER after surface reconstruction and optimized hydrogen adsorption free energy in HER electrocatalysis, which induce enhanced intrinsic activity of the acidic oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Together, the Ir3Ni nanocages achieve 3.72 A/mgIr(η=350 mV) and 4.47 A/mgIr(η=40 mV) OER and HER mass activity, which are 18.8 times and 3.3 times higher than that of commercial IrO2 and Pt, respectively. In addition, their highly crystalline identity ensures a robust nanostructure, enabling good catalytic durability during the oxygen evolution reaction after surface oxidation. This work provides a new revenue toward the structural design and insightful understanding of metal alloy catalytic mechanisms for the bifunctional acidic water splitting electrocatalysis.

Boosting electrocatalytic performance via electronic structure regulation for acidic oxygen evolution

High-purity hydrogen produced by water electrolysis has become a sustainable energy carrier. Due to the corrosive environments and strong oxidizing working conditions, the main challenge faced by acidic water oxidation is the decrease in the activity and stability of anodic electrocatalysts. To address this issue, efficient strategies have been developed to design electrocatalysts toward acidic OER with excellent intrinsic performance. Electronic structure modification achieved through defect engineering, doping, alloying, atomic arrangement, surface reconstruction, and constructing metal-support interactions provides an effective means to boost OER. Based on introducing OER mechanism commonly present in acidic environments, this review comprehensively summarizes the effective strategies for regulating the electronic structure to boost the activity and stability of catalytic materials. Finally, several promising research directions are discussed to inspire the design and synthesis of high-performance acidic OER electrocatalysts.

Ultrathin MgB2 nanosheet-modified polypropylene separator for high-efficiency lithium-sulfur batteries

The separator is an important component in lithium-sulfur (Li-S) batteries. However, the conventional polypropylene (PP) separators have the problem of easy shuttling of lithium polysulfide (LiPSs). Herein, ultrathin magnesium boride (MgB2) nanosheets were prepared by ultrasonic-assisted exfoliation technology, and were suction-filtered onto a separator to serve as a separator modification layer. The introduction of a microporous structure into MgB2 nanosheets after ultrasonic peeling increases the specific surface area and pore volume, with more adsorption sites, which can fully utilize the surface adsorption/catalytic performance of MgB2 for LiPSs and accommodate the volume expansion of lithium sulfide (Li2S). Therefore, MgB2@PP as a separator significantly improves the sulfur utilization and cycle stability in Li-S batteries. When the MgB2@PP separator is used, the reversible specific capacity of the assembled Li-S battery at 0.1 C (current rate) is 1184 mAh/g, and the specific capacity at 2 C is 732 mAh/g. After 500 cycles at 2 C, it remains at 497 mAh/g.

Electrocatalytic Water Oxidation Activity-Stability Maps for Perovskite Oxides Containing 3d, 4d and 5d Transition Metals

Improving catalytic activity without loss of catalytic stability is one of the core goals in search of low-iridium-content oxygen evolution electrocatalysts under acidic conditions. Here, we synthesize a family of 66 SrBO3 perovskite oxides (B=Ti, Ru, Ir) with different Ti : Ru : Ir atomic ratios and construct catalytic activity-stability maps over composition variation. The maps classify the multicomponent perovskites into chemical groups with distinct catalytic activity and stability for acidic oxygen evolution reaction, and highlights a chemical region where high catalytic activity and stability are achieved simultaneously at a relatively low iridium level. By quantifying the extent of hybridization of mixed transition metal 3d-4d-5d and oxygen 2p orbitals for multicomponent perovskites, we demonstrate this complex interplay between 3d-4d-5d metals and oxygen atoms in governing the trends in both activity and stability as well as in determining the catalytic mechanism involving lattice oxygen or not.

Recent advances in iridium-based catalysts with different dimensions for the acidic oxygen evolution reaction

Proton exchange membrane (PEM) water electrolysis is considered a promising technology for green hydrogen production, and iridium (Ir)-based catalysts are the best materials for anodic oxygen evolution reactions (OER) owing to their high stability and anti-corrosion ability in a strong acid electrolyte. The properties of Ir-based nanocatalysts can be tuned by rational dimension engineering, which has received intensive attention recently for catalysis ability boosting. To achieve a comprehensive understanding of the structural and catalysis performance, herein, an overview of the recent progress was provided for Ir-based catalysts with different dimensions for the acidic OER. The promotional effect was first presented in terms of the nano-size effect, synergistic effect, and electronic effect based on the dimensional effect, then the latest progress of Ir-based catalysts classified into zero-dimensional (0D), one-dimensional (1D), two-dimensional (2D) and three-dimensional (3D) catalysts was introduced in detail; and the practical application of some typical examples in the real PEM water electrolyzers (PEMWE) was also presented. Finally, the problems and challenges faced by current dimensionally engineered Ir-based catalysts in acidic electrolytes were discussed. It is concluded that the increased surface area and catalytic active sites can be realized by dimensional engineering strategies, while the controllable synthesis of different dimensional structured catalysts is still a great challenge, and the correlation between structure and performance, especially for the structural evolution during the electrochemical operation process, should be probed in depth. Hopefully, this effort could help understand the progress of dimensional engineering of Ir-based catalysts in OER catalysis and contribute to the design and preparation of novel efficient Ir-based catalysts.

RuO2 nanoparticles anchored on g-C3N4 as an efficient bifunctional electrocatalyst for water splitting in acidic media

The electrolysis of water, particularly proton exchange membrane (PEM) water electrolysis, holds great promise for hydrogen production in industry. However, the catalyst used in this process is prone to dissolution in acidic environments, making it imperative to develop cost-effective, highly efficient, and acid-stable electrocatalytic materials to overcome this challenge and enable large-scale application of PEM water electrolysis technology. Herein, we prepared ruthenium oxide (RuO₂)/graphitic carbon nitride (g-C₃N₄) composites (RuO₂/C₃N₄) via a combination of sol-gel and annealing methods. The g-C₃N₄ provides a large surface area, while RuO₂ is uniformly deposited on the g-C₃N₄ surface. The interaction between g-C₃N₄ and RuO₂ stabilizes the RuO₂ nanoparticles and enhances long-term water oxidation stability. This unique structure and the combined advantages of RuO₂ and g-C₃N₄ yield exceptional electrocatalytic activity toward both the oxygen evolution reaction (OER, 240 mV@10 mA cm^-2) and the hydrogen evolution reaction (HER, 109 mV@10 mA cm^-2), with excellent durability (over 28 h), and a cell voltage of 1.607 V at 10 mA cm^-2 when used in an RuO₂/C₃N₄||RuO₂/C₃N₄ electrolyzer. This study highlights the efficacy of the g-C₃N₄ support method in designing highly stable Ru-based OER electrocatalysts for efficient acidic water splitting.

Catalyst-Support Interactions Promoted Acidic Electrochemical Oxygen Evolution Catalysis: A Mini Review

In the context of the growing human demand for green secondary energy sources, proton-exchange membrane water electrolysis (PEMWE) is necessary to meet the high-efficiency production of high-purity hydrogen required for proton-exchange membrane fuel cells (PEMFCs). The development of stable, efficient, and low-cost oxygen evolution reaction (OER) catalysts is key to promoting the large-scale application of hydrogen production by PEMWE. At present, precious metals remain irreplaceable in acidic OER catalysis, and loading the support body with precious metal components is undoubtedly an effective strategy to reduce costs. In this review, we will discuss the unique role of common catalyst-support interactions such as Metal-Support Interactions (MSIs), Strong Metal-Support Interactions (SMSIs), Strong Oxide-Support Interactions (SOSIs), and Electron-Metal-Support Interactions (EMSIs) in modulating catalyst structure and performance, thereby promoting the development of high-performance, high-stability, low-cost noble metal-based acidic OER catalysts.

IrO2-Stablized La2IrO6 perovskite nanotubes via corner-shared interconnections as highly-efficient oxygen evolution electrocatalysts

One-dimensional nanotube heterostructures with IrO₂-stabilized La₂IrO₆ is obtained by an electrospinning approach. The La₂IrO₆/IrO₂ catalyst exhibits superior catalytic activity and strong stability for the oxygen evolution reaction. The synergistic cooperation between the two types of Ir as the active sites in La₂IrO₆/IrO₂ is demonstrated by in situ Raman spectrum and DFT calculation.