Ultrasensitive hydrogen sensor based on Pt-decorated WO₃ nanorods prepared by glancing-angle dc magnetron sputtering

Prompt Electronic Discrimination of Gas Molecules by Self-Heating Temperature Modulation

Though considerable progress has been achieved on gas molecule recognition by electronic nose (e-nose) comprised of nonselective (metal oxide) semiconductor chemiresistors, extracting adequate molecular features within short time (<1 s) remains a big obstacle, which hinders the emerging e-nose applications in lethal or explosive gas warning. Herein, by virtue of the ultrafast (∼20 μs) thermal relaxation time of self-heated WO3-based chemiresistors fabricated via oblique angle deposition, instead of external heating, self-heating temperature modulation has been proposed to generate sufficient electrical response features. Accurate discrimination of 12 gases (including 3 xylene isomers with the same function group and molecular weight) has been readily achieved within 0.5-1 s, which is one order faster than the state-of-the-art e-noses. A smart wireless e-nose, capable of instantaneously discriminating target gas in ambient air background, has been developed, paving the way for the practical applications of e-nose in the area of homeland security and public health.

Synthesis and NO2 Sensing Properties of In2O3 Micro-Flowers Composed of Nanorods

Semiconductor oxide gas sensors have important applications in environmental protection, domestic health, and other fields. Research has shown that designing the morphology of sensitive materials can effectively improve the sensing characteristics of sensors. In this paper, by controlling the solvothermal reaction time, a unique hexagonal flower-like structure of In2O3 materials consisting of cuboid nanorods with a side length of 100-300 nm was prepared. The characterization results indicated that with the increase in reaction time, the materials exhibited significant morphological evolution. When the solvent heating time is 5 h, the flower-like structure is basically composed of hexagonal nanosheets with a thickness of several hundred nanometers and a side length of several micrometers. With the increase in reaction time, the apex angles of the nano sheets gradually become obtuse, and, finally, with the Ostwald ripening process, they become cuboid nanorods with side lengths of 100-300 nanometers, forming unique micro-flowers. Among them, the material prepared with a reaction time of 20 h has good sensing performance for NO2, exhibiting low operating temperature and detection limit, good selectivity, repeatability, and long-term stability, thus suggesting a good application prospect.

Studies on the Platinum Thick Film Sensor Conformally Written by Laser Micro-Cladding: Formability, Microstructure, and Performance

In this paper, laser micro-cladding technology (LMC) was conducted to prepare high-temperature Pt thick film sensors in situ. The formability, microstructure, sintering mechanism, and electrical properties of the LMCed Pt thick films were first studied systematically. Results indicated that with the increase of laser power density, the sintering degree of the Pt thick film increased obviously, improving its adhesion strength and reducing its resistivity. However, when the laser power density exceeded the threshold, holes or grooves were formed in the Pt film, leading to the degeneration of its properties. A Pt thick film with good adhesion strength, excellent conductive networks, and the minimum resistivity (46 ± 2 μΩ·cm) was obtained at a laser power density of 1.37 × 10⁶ W·cm^-2. Then, Pt thick film temperature sensors (including Pt thermal resistance temperature (RTD) and Pt-Pt10%Rh thermocouple sensors) were conformally prepared by LMC. Their temperature-sensing performance became stable after the initial high-temperature calibration, with a linearity of 0.9985 for the RTD with a TCR of 2.46 × 10^-3/°C (at 920 °C) and a linearity of 0.9905 for the thermocouple with a Seebeck coefficient of 9.7 μV/°C, both of which are better than that made by direct DC magnetron sputtering deposition. Therefore, this work provides a novel feasible way to conformally integrate high-performance Pt film sensors in situ.

Advances in Noble Metal-Decorated Metal Oxide Nanomaterials for Chemiresistive Gas Sensors: Overview

Highly sensitive gas sensors with remarkably low detection limits are attractive for diverse practical application fields including real-time environmental monitoring, exhaled breath diagnosis, and food freshness analysis. Among various chemiresistive sensing materials, noble metal-decorated semiconducting metal oxides (SMOs) have currently aroused extensive attention by virtue of the unique electronic and catalytic properties of noble metals. This review highlights the research progress on the designs and applications of different noble metal-decorated SMOs with diverse nanostructures (e.g., nanoparticles, nanowires, nanorods, nanosheets, nanoflowers, and microspheres) for high-performance gas sensors with higher response, faster response/recovery speed, lower operating temperature, and ultra-low detection limits. The key topics include Pt, Pd, Au, other noble metals (e.g., Ag, Ru, and Rh.), and bimetals-decorated SMOs containing ZnO, SnO2, WO3, other SMOs (e.g., In2O3, Fe2O3, and CuO), and heterostructured SMOs. In addition to conventional devices, the innovative applications like photo-assisted room temperature gas sensors and mechanically flexible smart wearable devices are also discussed. Moreover, the relevant mechanisms for the sensing performance improvement caused by noble metal decoration, including the electronic sensitization effect and the chemical sensitization effect, have also been summarized in detail. Finally, major challenges and future perspectives towards noble metal-decorated SMOs-based chemiresistive gas sensors are proposed.

Tunable Fabry-Pérot Resonator with Dynamic Structural Color: A Visual and Ultrasensitive Hydrogen Sensor

Hydrogen detection is crucial for the forthcoming hydrogen economy. Here, we present a visual, ultrasensitive, optical hydrogen sensor based on a tunable Fabry-Pérot (FP) resonator, which can fully release the volume expansion of palladium during hydrogenation and transfer this volume expansion into an optical signal. The FP resonator consists of a suspended polymethylmethacrylate/palladium (PMMA/Pd) bilayer on a gold (Au) square-hole array. The bottom of the gold square hole and hydrogen-sensitive PMMA/Pd bilayer form a dynamically tunable FP resonator. When hydrogen gas (H₂) is loaded, the hydrogen-induced lateral expanding stress concavely deforms the suspended bilayer downward to the substrate, narrowing the metal-air-metal gap at the center of the hole, and finally leading to a spectral blue shift. Our experimental results show a giant spectral shift of 279 nm with a reflectance variation of 57% on exposure to 0.6% H₂ mixed with air. Such an ultrahigh optical response results in a significant color change, enabling visual hydrogen detection. In addition, the sensor has a H₂ detection limit down to 0.1% and good recyclability. These advantages indicate that the sensor has excellent potential for hydrogen sensing applications.

Revealing hydrogen spillover pathways in reducible metal oxides

Hydrogen spillover, the migration of dissociated hydrogen atoms from noble metals to their support materials, is a ubiquitous phenomenon and is widely utilized in heterogeneous catalysis and hydrogen storage materials. However, in-depth understanding of the migration of spilled hydrogen over different types of supports is still lacking. Herein, hydrogen spillover in typical reducible metal oxides, such as TiO₂, CeO₂, and WO₃, was elucidated by combining systematic characterization methods involving various in situ techniques, kinetic analysis, and density functional theory calculations. TiO₂ and CeO₂ were proven to be promising platforms for the synthesis of non-equilibrium RuNi binary solid solution alloy nanoparticles displaying a synergistic promotional effect in the hydrolysis of ammonia borane. Such behaviour was driven by the simultaneous reduction of both metal cations under a H₂ atmosphere over TiO₂ and CeO₂, in which hydrogen spillover favorably occurred over their surfaces rather than within their bulk phases. Conversely, hydrogen atoms were found to preferentially migrate within the bulk prior to the surface over WO₃. Thus, the reductions of both metal cations occurred individually on WO₃, which resulted in the formation of segregated NPs with no activity enhancement.

The hydrogen spillover pathway in typical reducible metal oxides, such as TiO₂, CeO₂, and WO₃, was investigated by combining various in situ characterization techniques, kinetic analysis, and density functional theory calculations.

Light-Excited Ag-Doped TiO2-CoFe2O4 Heterojunction Applied to Toluene Gas Detection

(1) Background: Toluene gas is widely used in indoor decoration and industrial production, and it not only pollutes the environment but also poses serious health risks. (2) Methods: In this work, TiO₂−CoFe₂O₄−Ag quaternary composite gas-sensing material was prepared using a hydrothermal method to detect toluene. (3) Results: The recombination of electron–hole pairs was suppressed, and the light absorption range was expanded after constructing a heterojunction and doping with Ag, according to ultraviolet–visible (UV–vis) diffuse reflectance spectra and photoluminescence spectroscopy. Moreover, in the detection range of toluene gas (3 ppm–50 ppm), the response value of TiO₂−CoFe₂O₄−Ag increased from 2 to 15, which was much higher than that of TiO₂−Ag (1.7) and CoFe₂O₄−Ag (1.7). In addition, the working temperature was reduced from 360 °C to 263 °C. Furthermore, its response/recovery time was 40 s/51 s, its limit of detection was as low as 10 ppb, and its response value to toluene gas was 3–7 times greater than that of other interfering gases under the same test conditions. In addition, the response value to 5 ppm toluene was increased from 3 to 5.5 with the UV wavelength of 395 nm–405 nm. (4) Conclusions: This is primarily due to charge flow caused by heterojunction construction, as well as metal sensitization and chemical sensitization of novel metal doping. This work is a good starting point for improving gas-sensing capabilities for the detection of toluene gas.

Chemical Gas Sensors: Recent Developments, Challenges, and the Potential of Machine Learning-A Review

Nowadays, there is increasing interest in fast, accurate, and highly sensitive smart gas sensors with excellent selectivity boosted by the high demand for environmental safety and healthcare applications. Significant research has been conducted to develop sensors based on novel highly sensitive and selective materials. Computational and experimental studies have been explored in order to identify the key factors in providing the maximum active location for gas molecule adsorption including bandgap tuning through nanostructures, metal/metal oxide catalytic reactions, and nano junction formations. However, there are still great challenges, specifically in terms of selectivity, which raises the need for combining interdisciplinary fields to build smarter and high-performance gas/chemical sensing devices. This review discusses current major gas sensing performance-enhancing methods, their advantages, and limitations, especially in terms of selectivity and long-term stability. The discussion then establishes a case for the use of smart machine learning techniques, which offer effective data processing approaches, for the development of highly selective smart gas sensors. We highlight the effectiveness of static, dynamic, and frequency domain feature extraction techniques. Additionally, cross-validation methods are also covered; in particular, the manipulation of the k-fold cross-validation is discussed to accurately train a model according to the available datasets. We summarize different chemresistive and FET gas sensors and highlight their shortcomings, and then propose the potential of machine learning as a possible and feasible option. The review concludes that machine learning can be very promising in terms of building the future generation of smart, sensitive, and selective sensors.

Rational Design of Semiconductor-Based Chemiresistors and their Libraries for Next-Generation Artificial Olfaction

Artificial olfaction based on gas sensor arrays aims to substitute for, support, and surpass human olfaction. Like mammalian olfaction, a larger number of sensors and more signal processing are crucial for strengthening artificial olfaction. Due to rapid progress in computing capabilities and machine-learning algorithms, on-demand high-performance artificial olfaction that can eclipse human olfaction becomes inevitable once diverse and versatile gas sensing materials are provided. Here, rational strategies to design a myriad of different semiconductor-based chemiresistors and to grow gas sensing libraries enough to identify a wide range of odors and gases are reviewed, discussed, and suggested. Key approaches include the use of p-type oxide semiconductors, multinary perovskite and spinel oxides, carbon-based materials, metal chalcogenides, their heterostructures, as well as heterocomposites as distinctive sensing materials, the utilization of bilayer sensor design, the design of robust sensing materials, and the high-throughput screening of sensing materials. In addition, the state-of-the-art and key issues in the implementation of electronic noses are discussed. Finally, a perspective on chemiresistive sensing materials for next-generation artificial olfaction is provided.

WO3-Based Gas Sensors: Identifying Inherent Qualities and Understanding the Sensing Mechanism

Semiconducting metal oxide-based gas sensors are an attractive option for a wide array of applications. In particular, sensors based on WO₃ are promising for applications varying from indoor air quality to breath analysis. There is a great breadth of literature which examines how the sensing characteristics of WO₃ can be tuned via changes in, for example, morphology or surface additives. Because of variations in measurement conditions, however, it is difficult to identify inherent qualities of WO₃ from these reports. Here, the sensing behavior of five different WO₃ samples is examined. The samples show good complementarity to SnO₂ (the most commonly used material)-based sensors. A surprising homogeneity, despite variation in morphology and preparation method, is found. Using operando diffuse reflectance infrared Fourier transform spectroscopy, it is found that the oxygen vacancies are the dominant reaction partner of WO₃ with the analyte gas. This surface chemistry is offered as an explanation for the homogeneity of WO₃-based sensors.

Effect of Ni, Pd, and Pt Nanoparticle Dispersion on Thick Films of TiO2 Nanotubes for Hydrogen Sensing: TEM and XPS Studies

Crystal structure, morphological features, and hydrogen-sensing properties of thick film sensors of TiO₂ nanotubes (NTs) impregnated with nanoparticles of elements of Group 10, viz., nickel, palladium, and platinum, having average grain size of about 25, 20, and 20 nm, respectively, are presented. The sensitivity is observed to be higher for Pd/TiO₂ NTs than for Pt/TiO₂ NTs. Ni/TiO₂ NTs exhibited very poor sensitivity. X-ray photoelectron spectroscopy (XPS) studies confirm reduction of the oxide layer of palladium nanoparticles, which, in turn, is responsible for the generation of Ti³⁺ ion in TiO₂ NTs through hydrogen spillover. For Pt/TiO₂ NTs, only reduction of the oxide layer over Pt nanoparticles takes place without any spillover effect. For Ni/TiO₂ NTs, neither NiO nor TiO₂ undergoes any reduction. Changes in the Fermi level difference of PdO and TiO₂ along with Ti³⁺ generation synergistically operate for Pd/TiO₂ NTs, whereas the difference in Fermi levels of PtO and TiO₂ alone operates for Pt/TiO₂ NTs during sensing.

Cadmium metavanadate mixed oxide nanorods for the chemiresistive detection of methane molecules

An energy band diagram of the V₂O₅–CdO thin film and illustration of the methane (CH₄) gas sensing mechanism with band bending.

PdPt Bimetal-Functionalized SnO2 Nanosheets: Controllable Synthesis and its Dual Selectivity for Detection of Carbon Monoxide and Methane

Bimetallic nanoparticles (NPs) usually exhibit some novel properties due to the synergistic effects of the two distinct metals, which is expected to play an important role in the field of gas sensing. PdPt bimetal NPs with Pd-rich shell and Pt-rich core were successfully synthesized and used to modify SnO₂ nanosheets. The 1P-PdPt/SnO₂-A sensor obtained by self-assemblies of PdPt NPs exhibited temperature-dependent dual selectivity to CO at 100 °C and CH₄ at 320 °C. Furthermore, the sensor possessed good long term stability and antihumidity interference. The activation energy of adsorption for CO and CH₄ were estimated by the temperature-dependent response process modeled using Langmuir adsorption kinetics, which proved that the lower activation energy of adsorption corresponded to better sensing performance. The gas-sensing mechanism based on the diffusion depth of the tested gas in the sensing layer was discussed. The dramatically improved sensing performance could be ascribed to the high catalytic activity of PdPt bimetal, the electron sensitization of PdO, and Schottky barrier-type junctions at the interface between SnO₂ and PdPt NPs. Our present results demonstrate that bimetal NPs with special structure and components can significantly improve the gas-sensing performance of metal oxide semiconductor and the obtained sensor has great potential in monitoring coal mine gas.

The Influence of Nb on the Synthesis of WO3 Nanowires and the Effects on Hydrogen Sensing Performance

Hydrogen sensing is becoming one of the hottest topics in the chemical sensing field, due to its wide number of applications and the dangerousness of hydrogen leakages. For this reason, research activities are focusing on the development of high-performance materials that can be easily integrated in sensing devices. In this work, we investigated the influence of Nb on the sensing performances of WO₃ nanowires (NWs) synthetized by a low-cost thermal oxidation method. The morphology and the structure of these Nb-WO₃ nanowires were investigated by field emission scanning electron microscope (FE-SEM), high-resolution transmission electron microscope (HR-TEM), X-ray diffraction (XRD), Raman and X-ray photoelectron (XPS) spectroscopies, confirming that the addition of Nb does not modify significantly the monoclinic crystal structure of WO₃. Moreover, we integrated these NWs into chemical sensors, and we assessed their performances toward hydrogen and some common interfering compounds. Although the hydrogen sensing performances of WO₃ nanowires were already excellent, thanks to the presence of Nb they have been further enhanced, reaching the outstanding value of more than 80,000 towards 500 ppm @ 200 °C. This opens the possibility of their integration in commercial equipment, like electronic noses and portable devices.

Highly dispersed Au nanoparticles decorated WO3 nanoplatelets: Laser-assisted synthesis and superior performance for detecting ethanol vapor

Loading of noble metal nanoparticles (NPs) on the surfaces of semiconductor oxides to form a hybrid nanostructure is an effective strategy to improve gas-sensing performance. In this study, WO₃ nanoplatelets decorated with Au NPs were prepared by laser ablation in liquids (LAL) with subsequent aging and annealing treatments. Results indicated that Au NPs with an average size of 7.8 ± 2.5 nm were highly dispersed on the surface of WO₃ nanoplatelets. As gas-sensing materials, the obtained Au-decorated WO₃ nanoplatelets showed lower operating temperature of 320 °C and higher response value of 3.5-fold in detecting ethanol molecules compared with pure WO₃ nanoplatelets. Moreover, Au-decorated WO₃ nanoplatelets displayed good selectivity toward ethanol compared with other tested vapors and excellent stability within several cycled measurements. These results can be ascribed to the supported Au NPs, which promote the adsorption and dissociation of oxygen species, eventually resulting in accelerated electron depletion on the surface of Au-WO₃ hybrids.

Microstructured FBG hydrogen sensor based on Pt-loaded WO3

Hydrogen gas sensing properties of Pt-WO₃ films on spiral microstructured fiber Bragg grating (FBG) has been demonstrated. Pt-WO₃ film was prepared by hydrothermal method. The spiral microsturctured FBG was fabricated using femtosecond laser. Spiral microstructure FBG hydrogen sensor can detect hydrogen concentration from 0.02% H₂ to 4% H₂ at room temperature, and the response time is shortened from a few minutes to 10~30 s. Double spiral microstructure at pitch 60 μm and sputtered with 2 μm Pt-WO₃ film recorded hydrogen sensitivity of 522 pm/%(v/v) H₂ responding to hydrogen gas in air. This translated to approximately 2~4 times higher than the unprocessed standard FBG. The humidity has little effect on the sensing property. The sensor has fast response time, good stability, large detection range and has the good prospect of practical application for hydrogen leak detection.

Metal-seed planting fabrication of W–W18O49 core shell nanoflowers for gas sensors

In this study, a new kind of metal oxide nanoflower has been controllably synthesized on pre-designed regions of a substrate by a metal-seed planting method, in which the nanoflowers only appear where the metal seeds are planted.

Porous silicon filled with Pd/WO3–ZnO composite thin film for enhanced H2 gas-sensing performance

FESEM surface morphology and the schematic view of the Pd/WO₃–ZnO composite sensor with Ag paste contacts.

A facile strategy for the synthesis of monodispersed W17O47 nanoneedles

We present a facile one-pot wet chemical strategy for the synthesis of monodispersed W₁₇O₄₇ nanoneedles, of which the synthetic conditions and photothermal properties are systematically investigated.

Three-Dimensional, Fibrous Lithium Iron Phosphate Structures Deposited by Magnetron Sputtering

Crystalline, three-dimensional (3D) structured lithium iron phosphate (LiFePO4) thin films with additional carbon are fabricated by a radio frequency (RF) magnetron-sputtering process in a single step. The 3D structured thin films are obtained at deposition temperatures of 600 °C and deposition times longer than 60 min by using a conventional sputtering setup. In contrast to glancing angle deposition (GLAD) techniques, no tilting of the substrate is required. Thin films are characterized by X-ray diffraction (XRD), Raman spectrospcopy, scanning electron microscopy (SEM), cyclic voltammetry (CV), and galvanostatic charging and discharging. The structured LiFePO4+C thin films consist of fibers that grow perpendicular to the substrate surface. The fibers have diameters up to 500 nm and crystallize in the desired olivine structure. The 3D structured thin films have superior electrochemical properties compared with dense two-dimensional (2D) LiFePO4 thin films and are, hence, very promising for application in 3D microbatteries.

Tungsten Oxides for Photocatalysis, Electrochemistry, and Phototherapy

The conversion, storage, and utilization of renewable energy have all become more important than ever before as a response to ever-growing energy and environment concerns. The performance of energy-related technologies strongly relies on the structure and property of the material used. The earth-abundant family of tungsten oxides (WOx ≤3 ) receives considerable attention in photocatalysis, electrochemistry, and phototherapy due to their highly tunable structures and unique physicochemical properties. Great breakthroughs have been made in enhancing the optical absorption, charge separation, redox capability, and electrical conductivity of WOx ≤3 through control of the composition, crystal structure, morphology, and construction of composite structures with other materials, which significantly promotes the efficiency of processes and devices based on this material. Herein, the properties and synthesis of WOx ≤3 family are reviewed, and then their energy-related applications are highlighted, including solar-light-driven water splitting, CO2 reduction, and pollutant removal, electrochromism, supercapacitors, lithium batteries, solar and fuel cells, non-volatile memory devices, gas sensors, and cancer therapy, from the aspect of function-oriented structure design and control.